Pressing device for electrodialysis membrane module
By designing an adjustable electrodialysis membrane assembly compression device, the beam height is adjusted using the detachable vertical rod and socket structure, and combining hydraulic cylinder and split block to achieve compression operation, the problems of limited compression stroke and risk of pad falling in the prior art are solved, and the safety and convenience of operation are improved.
Patent Information
- Application Number
- CN202421221359.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing electrodialysis membrane assembly compression device is used to tighten through hydraulic cylinders, with limited stroke and cannot meet the compression requirements of membrane assembly of different thicknesses. Moreover, the use of pads for adjustment has a risk of pad falling, which is low in safety.
A compression device including two bases, vertical rods, cross beams, pins, hydraulic cylinders and press blocks arranged oppositely from front to rear are designed. The height of the cross beam is adjusted through the detachable vertical rods and socket structures, and the compression operation is achieved in combination with hydraulic cylinders and split press blocks, avoiding the use of pads.
The flexible compression operation of electrodialysis membrane components of different thicknesses is achieved, which improves safety and operation convenience, and avoids the risk of pad falling.
Smart Images

Figure CN222567368U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of electrodialysis, and in particular relates to a pressing device for an electrodialysis membrane assembly. Background Art
[0002] Electrodialysis is a method of separating different solute particles by using the selective permeability of a semipermeable membrane. The phenomenon in which charged solute particles in a solution migrate through a membrane when dialysis is performed under the action of an electric field is called electrodialysis.
[0003] When assembling the electrodialysis membrane assembly, the membrane stack and the compression plate and other structures need to be compressed to ensure close contact between the structures. The existing electrodialysis membrane assembly compression device uses a hydraulic cylinder for compression operation, but the hydraulic cylinder has a limited stroke and cannot meet the compression operation of electrodialysis membrane assemblies of different thicknesses. The existing method is to stack enough pads to make up for the stroke, but this method requires the pads to be placed on the top of the hydraulic cylinder. There is a risk of pads falling during the stacking process and the hydraulic cylinder operation process, which is high risk. Utility Model Content
[0004] The utility model aims to provide an electrodialysis membrane assembly pressing device to overcome at least one of the above-mentioned defects in the prior art.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] The utility model provides an electrodialysis membrane assembly clamping device, comprising two bases, vertical rods, cross beams, latches, hydraulic cylinders, and pressing blocks which are arranged relatively front and back. The left and right ends of each base are detachably connected with the vertical rods. The upper part of the vertical rods is provided with at least two insertion holes which are arranged at intervals along the height direction of the vertical rods. The cross beam is arranged between the left and right vertical rods, and a limiting hole is formed through the insertion hole. The latches pass through the limiting hole. The hydraulic cylinder is arranged relatively to the cross beam and is located below the cross beam. The pressing block is arranged relatively to the hydraulic cylinder and is located below the hydraulic cylinder.
[0007] Preferably, the base includes a placement plate and two pedestals, the pedestals are fixed on the left and right sides of the bottom of the placement plate respectively, a socket is provided at the lower part of the vertical rod, the end of the placement plate passes through the socket, and a limiting hole is provided for the pin to pass through.
[0008] Preferably, the placement plate and the crossbeam have the same structure, both comprising a first cross portion and a second cross portion, the left and right ends of the first cross portion are fixed with the second cross portion, the second cross portion passes through the insertion hole, and the first cross portion blocks the insertion hole.
[0009] Preferably, a holding plate is fixed on the top of the crossbeam for easy access.
[0010] Preferably, a circular plate is fixed to the bottom of the crossbeam and the top of the pressing block.
[0011] Preferably, reinforcing ribs are provided between the circular plate and the side wall of the cross beam, and between the circular plate and the side wall of the pressing block.
[0012] Preferably, a groove is provided on the top of the placement plate, and a buffer pad is embedded in the groove.
[0013] Preferably, a rubber foot pad is fixed to the bottom of the base, and the longitudinal sections of the base and the rubber foot pad are both trapezoidal.
[0014] Preferably, the bottom of the rubber foot pad has an anti-slip pattern.
[0015] Preferably, the hydraulic cylinder is a jack, and a side wall of the hydraulic cylinder has a handle.
[0016] The beneficial effects of the utility model are:
[0017] 1. A detachable vertical rod is used, combined with at least two jacks on the upper part of the vertical rod, and the height position of the crossbeam can be adjusted to adapt to the compaction operation of electrodialysis membrane components of different thicknesses. There is no need to set a cushion block, which is highly safe and easy to operate.
[0018] 2. The crossbeam, hydraulic cylinder and pressure block are set separately to avoid the inconvenience of adjusting the height of the crossbeam caused by fixing it on the crossbeam as a whole, thereby improving the convenience of adjusting the height of the crossbeam.
[0019] 3. The setting of the holding plate makes it convenient to take and place the beam.
[0020] 4. By setting the circular plate, the contact area with the hydraulic cylinder is increased and stress concentration is reduced.
[0021] 5. By setting up reinforcing ribs, the strength can be improved, which can effectively disperse and resist external loads, reduce stress concentration, and prevent the circular plate from being deformed or damaged due to excessive stress.
[0022] 6. The buffer pad is set to play a buffering role to avoid damage to the placement board caused by high pressure.
[0023] 7. The rubber pads can prevent the base from rusting due to long-term contact with water, and also play a certain buffering role. The base and rubber pads with trapezoidal longitudinal sections are more conducive to draining water that falls on them. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the first embodiment of the utility model (loaded with an electrodialysis membrane assembly).
[0025] Figure 2 It is a schematic diagram of the main structure of Example 1 of the utility model (loaded with electrodialysis membrane components).
[0026] Figure 3It is a right view structural schematic diagram of Example 1 of the utility model (loaded with electrodialysis membrane components).
[0027] Figure 4 It is a schematic diagram of the top view of the structure of Example 1 of the utility model (loaded with electrodialysis membrane components).
[0028] Figure 5 yes Figure 1 A is an enlarged schematic diagram.
[0029] Figure 6 yes Figure 4 A magnified schematic diagram of B.
[0030] Figure 7 It is a schematic diagram of the main structure of the base and the buffer pad of Example 2 of the utility model.
[0031] Figure 8 It is a schematic diagram of the main structure of the base, buffer pad and rubber foot pad of Example 3 of the utility model.
[0032] Fig. 9 It is a schematic diagram of the structure of the rubber foot pad in Example 3 of the utility model when viewed from above.
[0033] Fig.10 It is a schematic diagram of the main structure of the hydraulic cylinder and the handle of Example 3 of the utility model.
[0034] The marks in the accompanying drawings are: 1-pressing block, 2-hydraulic cylinder, 3-latch, 4-crossbeam, 5-vertical rod, 6-base, 7-jack, 8-limiting hole, 61-placing plate, 62-base, 611-first cross section, 612-second cross section, 9-holding plate, 10-round plate, 11-reinforcement rib, 12-groove, 13-buffer pad, 14-rubber foot pad, 15-anti-slip pattern, 16-handle, 100-electrodialysis membrane assembly. DETAILED DESCRIPTION
[0035] The utility model is now further described in conjunction with the accompanying drawings and specific implementation methods.
[0036] Contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. In the description of the present utility model, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0037] Embodiment 1:
[0038] like Figures 1 to 6 As shown, an electrodialysis membrane assembly clamping device provided in this embodiment includes two bases 6, vertical rods 5, cross beams 4, latches 3, hydraulic cylinders 2, and pressing blocks 1, each base 6 is detachably connected to the left and right ends of the vertical rods 5, the upper part of the vertical rods 5 is provided with at least two insertion holes 7 arranged at intervals along the height direction of the vertical rods 5, the cross beam 4 is arranged between the left and right vertical rods 5, and a limiting hole 8 is formed through the insertion hole 7, the latch 3 passes through the limiting hole 8, the hydraulic cylinder 2 is arranged opposite to the cross beam 4 and is located below the cross beam 4, the pressing block 1 is arranged opposite to the hydraulic cylinder 2 and is located below the hydraulic cylinder 2. The base 6 includes a placement plate 61 and two bases 62, the left and right sides of the bottom of the placement plate 61 are respectively fixed with bases 62, the lower part of the vertical rods 5 is provided with a plug hole 7, the end of the placement plate 61 passes through the plug hole 7, and a limiting hole 8 for the latch 3 to pass through is formed. The detachable vertical rod 5 is used, combined with at least two sockets 7 on the upper part of the vertical rod 5, and the height position of the cross beam 4 can be adjusted to adapt to the compacting operation of the electrodialysis membrane assembly 100 of different thicknesses. There is no need to set a cushion block, which is highly safe and easy to operate. During the compacting operation, the electrodialysis membrane assembly 100 to be compacted is placed on the base 6, the pressing block 1 is placed on the top of the electrodialysis membrane assembly 100, and is arranged opposite to the cross beam 4, and then the hydraulic cylinder 2 is placed on the top of the pressing block 1, and is arranged opposite to the cross beam 4. Through the extension of the hydraulic cylinder 2, the cross beam 4 is pressed against the hydraulic cylinder 2, and the hydraulic cylinder 2 continues to extend, and the force is applied to the pressing block 1, and the electrodialysis membrane assembly 100 is compacted by the pressing block 1. When the height of the cross beam 4 needs to be adjusted, the pin 3 is pulled out, the vertical rod 5 is pulled outward, and then the cross beam 4 is removed outward, aligned with the socket 7 where the position needs to be adjusted, and assembled. After the assembly is completed, the pin 3 is inserted into the socket 7 to limit the cross beam 4. The crossbeam 4, the hydraulic cylinder 2 and the pressure block 1 are arranged separately, so as to avoid the inconvenience of adjusting the height of the crossbeam 4 caused by fixing the crossbeam 4 as a whole, and improve the convenience of adjusting the height of the crossbeam 4.
[0039] The placement plate 61 and the cross beam 4 have the same structure, both including a first cross portion 611 and a second cross portion 612. The second cross portion 612 is fixed to both ends of the first cross portion 611. The second cross portion 612 passes through the insertion hole 7, and the first cross portion 611 blocks the insertion hole 7. The first cross portion 611 is combined with the arrangement of the latch 3 to ensure the fixed position of the cross beam 4.
[0040] Among them, a holding plate 9 for easy access is fixed on the top of the crossbeam 4. The setting of the holding plate 9 facilitates the access of the crossbeam 4.
[0041] A circular plate 10 is fixed to the bottom of the cross beam 4 and the top of the pressing block 1. The circular plate 10 is provided to increase the contact area with the hydraulic cylinder 2 and reduce stress concentration.
[0042] There are reinforcing ribs 11 between the circular plate 10 and the side wall of the beam 4, and between the circular plate 10 and the side wall of the pressing block 1. The reinforcing ribs 11 are provided to improve the strength, effectively disperse and resist the external load, reduce stress concentration, and prevent the circular plate 10 from being deformed or damaged due to excessive stress.
[0043] Embodiment 2:
[0044] like Figure 7 As shown, the difference between this embodiment and the first embodiment is that:
[0045] The top of the placement plate 61 is provided with a groove 12, and a buffer pad 13 is embedded in the groove 12. The buffer pad 13 is provided to provide a buffering effect to avoid damage to the placement plate 61 caused by high pressure.
[0046] Embodiment three:
[0047] like Figures 8 to 10 As shown, the difference between this embodiment and the second embodiment is that:
[0048] The bottom of the base 62 is fixed with a rubber foot pad 14, and the longitudinal sections of the base 62 and the rubber foot pad 14 are both trapezoidal. The rubber foot pad 14 prevents the base 62 from rusting due to long-term contact with water, and also plays a certain buffering role. The base 62 and the rubber foot pad 14, both of which are trapezoidal in longitudinal section, are more conducive to draining water that falls on them.
[0049] The bottom of the rubber foot pad 14 has an anti-skid pattern 15. The anti-skid pattern 15 has an anti-skid effect.
[0050] The hydraulic cylinder 2 is a jack, model FCY-50150, and the side wall of the hydraulic cylinder 2 is provided with a handle 16. The arrangement of the handle 16 facilitates the taking and placing of the hydraulic cylinder 2.
[0051] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An electrodialysis membrane assembly pressing device, characterized in that: It includes two bases arranged front and back oppositely, a vertical rod, a horizontal beam, a latch, a hydraulic cylinder, and a pressing block; The left and right ends of each base are detachably connected with vertical rods; The upper part of the vertical rod is provided with at least two insertion holes spaced apart along the height direction of the vertical rod; The crossbeam is arranged between the left and right vertical rods, and passes through the insertion hole to form a limiting hole, and the latch pin passes through the limiting hole; The hydraulic cylinder is arranged opposite to the cross beam and is located below the cross beam, and the pressing block is arranged opposite to the hydraulic cylinder and is located below the hydraulic cylinder.
2. The electrodialysis membrane assembly pressing device according to claim 1, characterized in that: The base comprises a placement plate and two bases; The base is fixed on the left and right sides of the bottom of the placement plate respectively; The lower part of the vertical rod is provided with an insertion hole, the end of the placement plate passes through the insertion hole, and is provided with a limiting hole for the insertion of a bolt.
3. The electrodialysis membrane assembly pressing device according to claim 2, characterized in that: The placement plate and the crossbeam have the same structure, both comprising a first cross section and a second cross section; The second transverse part is fixed to both left and right ends of the first transverse part. The second transverse part passes through the insertion hole, and the first transverse part blocks the insertion hole.
4. The electrodialysis membrane assembly pressing device according to claim 1, characterized in that: A holding plate for easy taking and placing is fixed on the top of the crossbeam.
5. The electrodialysis membrane assembly pressing device according to claim 1, characterized in that: Circular plates are fixed to the bottom of the crossbeam and the top of the pressing block.
6. The electrodialysis membrane assembly pressing device according to claim 5, characterized in that: Reinforcing ribs are provided between the circular plate and the side wall of the cross beam, and between the circular plate and the side wall of the pressing block.
7. The electrodialysis membrane assembly pressing device according to claim 2, characterized in that: A groove is provided on the top of the placement plate, and a buffer pad is embedded in the groove.
8. The electrodialysis membrane assembly pressing device according to claim 2, characterized in that: A rubber foot pad is fixed to the bottom of the base, and the longitudinal sections of the base and the rubber foot pad are both trapezoidal.
9. The electrodialysis membrane assembly pressing device according to claim 8, characterized in that: The bottom of the rubber foot pad is provided with an anti-skid pattern.
10. The electrodialysis membrane assembly pressing device according to claim 1, characterized in that: The hydraulic cylinder is a jack, and a side wall of the hydraulic cylinder is provided with a handle.