Powder adding and dissolving tank
By designing a powder filling dissolution tank containing heating pipes, cold water pipes, motors and sensors, the problems of uneven powder filling and lack of temperature adjustment are solved, and the rapid, uniform dissolution and temperature control of the powder are achieved, and the stability and production efficiency of the solution are improved.
Patent Information
- Application Number
- CN202420607494.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The existing powder dissolution tanks can easily cause the powder core to form clumps when the powder material is unevenly added manually, which affects the dissolution rate. It also lacks a temperature regulation system, which cannot maintain the appropriate dissolution temperature, affects the chemical reaction rate and product quality.
A powder filling dissolution tank is designed, including dissolution box, mixing rack, heating pipe, cold water pipe, motor, control valve, sensor, external ring, controller, legs and visual windows. The temperature control is achieved through heating and cold water pipes, the motor realizes automatic stirring, and the control valves and sensors are used to accurately control the powder feed volume and monitor the stirring process.
The rapid and uniform dissolution of the powder is achieved, the dissolution efficiency and temperature control is ensured, human resource investment is reduced, the stability and consistency of the solution is improved, and the operation errors and safety risks are reduced.
Smart Images
Figure CN222567487U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder dosing, in particular to a powder dosing dissolving tank. Background Art
[0002] The powder dosing dissolution tank is an industrial equipment used to automatically and continuously add powdered materials into the dissolution tank, where they are fully mixed and dissolved with liquid. This equipment can achieve accurate dosing, effective stirring and rapid dissolution of powdered materials, ensuring the continuity and efficiency of the production process, and is also conducive to improving the consistency and quality of solution products.
[0003] However, when powder materials are manually added to the dissolution tank in an uneven manner, the powder nuclei that fall into the liquid will aggregate and form clumps. If they are not broken up, the dissolution rate will slow down, and some powders will even be directly deposited at the bottom of the tank, causing waste. In addition, the dissolution process of some powders has strict temperature requirements. The traditional dissolution tank does not have a temperature control system, which makes it impossible to maintain a suitable dissolution temperature, thereby affecting the rate of chemical reactions and the quality of the final product.
[0004] Therefore, it is necessary to provide a new powder adding dissolution tank to solve the above technical problems. Utility Model Content
[0005] The technical problem solved by the utility model is to provide a powder adding and dissolving tank with controllable temperature, relatively uniform mixing, high working stability and high dissolving efficiency.
[0006] In order to achieve the above-mentioned purpose, the technical solution of the utility model is specifically implemented as follows:
[0007] The utility model provides a powder dosing dissolution tank, comprising: a dissolution box, a stirring frame is rotatably arranged inside the dissolution box, a feed port and a feeding port are arranged on the top of the dissolution box, a heating pipe is arranged on the bottom of the dissolution box, a plurality of cold water pipes are arranged on the side of the dissolution box, a water inlet pipe and a discharge pipe are arranged on one side of the dissolution box, and the feed port and the discharge pipe are respectively located on the upper and lower sides of the plurality of cold water pipes.
[0008] As a further solution of the utility model, a motor is arranged on the top of the dissolution box, and the output end of the motor extends into the dissolution box and is connected to the stirring frame, and a control valve is arranged in the feed port.
[0009] As a further solution of the utility model, a sensor is arranged on the top inner wall of the dissolving box, and the sensor is located on one side of the stirring frame.
[0010] As a further solution of the utility model, an external ring is provided at the bottom of the dissolving box, mounting holes are provided in the dissolving box and the external ring, and the heating tube is provided in the mounting hole, and a plurality of pressure relief holes are provided on the side of the external ring away from the dissolving box.
[0011] As a further solution of the utility model, a controller is provided on one side of the dissolving box, valves are provided on the water inlet pipe and the discharge pipe respectively, and the heating pipe, motor, sensor, control valve and two valves are all controlled by the controller.
[0012] As a further solution of the utility model, a plurality of legs are provided at the bottom of the dissolving box, anti-slip pads are provided at the bottom of the legs, and the pressure relief hole is located above the anti-slip pads.
[0013] As a further solution of the utility model, a visual window is provided on one side of the dissolving box, and a scale mark is provided on the visual window.
[0014] As a further solution of the utility model, the top of the dissolution box is a single board, and the side of the single board is fixedly connected to the inner wall of the dissolution box.
[0015] The utility model provides a powder feeding and dissolving tank, which has the beneficial effects of: by arranging the heating tube and the cold water tube, the powder can be dissolved more quickly and effectively, and it is convenient to control the temperature of the solution and improve the dissolution efficiency; by arranging the motor, automatic stirring can be realized, the input of human resources can be reduced, and the uniformity and efficiency of the dissolution process can be ensured; the control valve arranged in the feed port is used to accurately control the powder feed amount, which is beneficial to ensure the stability and consistency of the solution; by arranging the sensor, various parameters in the stirring process can be monitored, so as to adjust the working state in time, ensure the quality of powder dissolution, and realize more efficient production management through the monitoring of these data; by arranging the external connecting ring at the bottom of the dissolving box for fixing the heating tube, the opening area of the mounting hole can be expanded, which is convenient for the installation of the heating tube; at the same time, the pressure relief hole on the external connecting ring is opened to relieve the pressure generated by heating and ensure It is safe to use. By setting the controller to control the relevant components in the device, automatic control of complex work processes is achieved, which improves operational convenience and work efficiency, while also reducing potential operational errors and safety risks. By setting the legs and the anti-slip pads at the bottom of the dissolving box, the stability and safety of the equipment are increased, and damage to the ground caused by vibration or movement of the equipment is avoided. At the same time, the layout of the pressure relief holes ensures that the functions of venting and pressure relief are not hindered. By setting the visual window and the scale mark on the dissolving box, the operator can intuitively monitor the solution level and state inside the dissolving box, which is convenient for quantity control and timely adjustment. By setting a piece of the single board on the top of the dissolving box and fixing the side of the single board to the inner wall of the dissolving box, it is convenient to inspect and dry the dissolving box while ensuring the airtightness and splash-proofness of the entire trough structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 A schematic structural diagram of a preferred embodiment of a powder adding and dissolving tank provided by the utility model;
[0018] Figure 2 for Figure 1 The front view cross-sectional structure schematic diagram shown;
[0019] Figure 3 for Figure 2 An enlarged schematic diagram of part A is shown.
[0020] Numbers in the figure: 1. Dissolution box; 2. Stirring frame; 3. Feed port; 4. Adding port; 5. Heating pipe; 6. Cold water pipe; 7. Water inlet pipe; 8. Discharge pipe; 9. Motor; 10. Control valve; 11. Sensor; 12. External ring; 13. Mounting hole; 14. Pressure relief hole; 15. Controller; 16. Support leg; 17. Visual window; 18. Scale mark. DETAILED DESCRIPTION
[0021] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
[0022] See also Figure 1-Figure 3 A powder dosing dissolution tank provided by an embodiment of the utility model includes: a dissolution box 1, a stirring frame 2 is rotatably arranged in the dissolution box 1, a feed port 3 and a feeding port 4 are arranged on the top of the dissolution box 1, a heating pipe 5 is arranged on the bottom of the dissolution box 1, a plurality of cold water pipes 6 are arranged on the side of the dissolution box 1, a water inlet pipe 7 and a discharge pipe 8 are arranged on one side of the dissolution box 1, and the feed port 3 and the discharge pipe 8 are respectively located on the upper and lower sides of the plurality of cold water pipes 6. By arranging the heating pipe 5 and the cold water pipe 6, the powder can be dissolved more quickly and effectively, and it is convenient to control the temperature of the solution, thereby improving the dissolution efficiency.
[0023] A motor 9 is arranged on the top of the dissolution box 1, and the output end of the motor 9 extends into the dissolution box 1 and is connected to the stirring frame 2. A control valve 10 is arranged in the feed port 3. By arranging the motor 9, automatic stirring can be realized, the input of human resources can be reduced, and the uniformity and efficiency of the dissolution process can be ensured. The control valve 10 arranged in the feed port 3 is used to accurately control the powder feed amount, which is beneficial to ensure the stability and consistency of the solution.
[0024] A sensor 11 is provided on the top inner wall of the dissolution box 1, and the sensor 11 is located on one side of the stirring frame 2. By providing the sensor 11, various parameters in the stirring process can be monitored, so as to adjust the working state in time, ensure the quality of powder dissolution, and realize more efficient production management through the monitoring of these data.
[0025] An external ring 12 is provided at the bottom of the dissolving box 1, and a mounting hole 13 is provided in the dissolving box 1 and the external ring 12, and the heating tube 5 is provided in the mounting hole 13. A plurality of pressure relief holes 14 are provided on the side of the external ring 12 away from the dissolving box 1. By providing an external ring 12 at the bottom of the dissolving box 1 for fixing the heating tube 5, the opening area of the mounting hole 13 can be expanded, which facilitates the installation of the heating tube 5. At the same time, the pressure relief holes 14 on the external ring 12 help to relieve the pressure generated by heating and ensure safe use.
[0026] A controller 15 is provided on one side of the dissolving box 1, and valves are provided on the water inlet pipe 7 and the discharge pipe 8 respectively. The heating tube 5, the motor 9, the sensor 11, the control valve 10 and the two valves are all controlled by the controller 15. By setting the controller 15 to control the relevant components in the device, the automatic control of complex work processes is realized, the operational convenience and work efficiency are improved, and the potential operational errors and safety risks are also reduced.
[0027] A plurality of legs 16 are provided at the bottom of the dissolving box 1, and an anti-skid pad is provided at the bottom of the legs 16. The pressure relief hole 14 is located above the anti-skid pad. By providing the legs 16 and the anti-skid pad at the bottom of the dissolving box 1, the stability and safety of the equipment are increased, and damage to the ground caused by vibration or movement of the equipment is avoided. At the same time, the layout of the pressure relief hole 14 ensures that the functions of deflation and pressure relief are not hindered.
[0028] A visual window 17 is provided on one side of the dissolution box 1, and a scale mark 18 is provided on the visual window 17. By providing the visual window 17 and the scale mark 18 on the dissolution box 1, the operator can intuitively monitor the solution level and state inside the dissolution box 1, which is convenient for quantity control and timely adjustment.
[0029] The top of the dissolution box 1 is a single board, and the side of the single board is fixedly connected to the inner wall of the dissolution box 1. By arranging a single board on the top of the dissolution box 1 and fixing the side of the single board to the inner wall of the dissolution box 1, it is convenient to inspect and dry the dissolution box 1 while ensuring the airtightness and splash-proofness of the entire trough structure.
[0030] The working principle of the powder adding dissolution tank provided by the utility model is as follows:
[0031] When working, first open the valve on the water inlet pipe 7 according to the needs, refer to the scale mark 18 on the visual window 17, fill water into the dissolution box 1, and then open the control valve 10 on the feed port 3 to put the powder into the dissolution box 1 through the feed port 3;
[0032] Then, the motor 9 is started again, and the stirring frame 2 is driven to rotate by the rotation of the output end to mix the powder with water. If the solvent for dissolving the powder is not water but other solvents, or other substances need to be added for reaction before or after the powder is dissolved, they can be added into the dissolution box 1 through the feeding port 4;
[0033] In the process of stirring the powder and the solvent by the stirring frame 2 to fully dissolve, heat may be generated. If cooling is required, cold water can be injected into the multiple cold water pipes 6, and the cold water can be circulated in the multiple pipes to cool the dissolution box 1. In addition, if the dissolution box 1 needs to be heated to promote the acceleration or full dissolution of the powder, the heating tube 5 can be started to heat the dissolution box 1. When heating or cooling the dissolution box 1, the two cannot be performed at the same time to avoid adverse effects of alternating hot and cold on the device or powder dissolution. In the process of heating or cooling, the situation in the dissolution box 1 needs to be controlled by the sensor 11 at all times to ensure that the powder dissolution is carried out in an orderly and stable manner.
[0034] After the powder has been dissolved for a period of time, the dissolution of the powder can be checked through the visual window 17. If the powder has been dissolved, the valve on the discharge pipe 8 can be opened to discharge the solution after the powder is dissolved.
[0035] When cleaning the device, water is directly injected into the dissolution box 1 through the water inlet pipe 7, and then discharged through the discharge pipe 8 after cleaning. If the inside of the dissolution box 1 needs to be air-dried or repaired and maintained, the single board can be removed from the dissolution box 1.
[0036] Compared with the related art, the powder adding dissolution tank provided by the utility model has the following beneficial effects:
[0037] The utility model provides a powder feeding and dissolving tank. By arranging a heating tube 5 and a cold water tube 6, the powder can be dissolved more quickly and effectively, and the temperature of the solution can be controlled to improve the dissolution efficiency. By arranging a motor 9, automatic stirring can be realized, the input of human resources can be reduced, and the uniformity and efficiency of the dissolution process can be ensured. The control valve 10 arranged in the feed port 3 is used to accurately control the powder feed amount, which is conducive to ensuring the stability and consistency of the solution. By arranging a sensor 11, various parameters in the stirring process can be monitored, so as to adjust the working state in time and ensure the quality of powder dissolution. More efficient production management can be achieved through the monitoring of these data. By arranging an external ring 12 at the bottom of the dissolving box 1 for fixing the heating tube 5, the opening area of the mounting hole 13 can be expanded, which is convenient for the installation of the heating tube 5. At the same time, the pressure relief hole 14 on the external ring 12 is opened to help relieve the pressure generated by heating, so as to ensure that In order to ensure safety, the controller 15 is set to control the relevant components in the device, so as to realize the automatic control of complex work processes, improve the convenience of operation and work efficiency, and also reduce the potential operation errors and safety risks. By setting the support legs 16 and the anti-slip pad at the bottom of the dissolving box 1, the stability and safety of the equipment are increased, and the damage to the ground caused by the vibration or movement of the equipment is avoided. At the same time, the layout of the pressure relief hole 14 ensures that the functions of venting and pressure relief are not hindered. By setting the visual window 17 and the scale mark 18 on the dissolving box 1, the operator can intuitively monitor the solution level and state inside the dissolving box 1, which is convenient for quantity control and timely adjustment. By setting a single board on the top of the dissolving box 1 and fixing the side of the single board to the inner wall of the dissolving box 1, it is convenient to inspect and dry the dissolving box 1, and at the same time, it can also ensure the airtightness and splash-proofness of the entire trough structure.
[0038] The above are only embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included within the scope of the claims of the present application.
Claims
1. A powder adding dissolution tank, characterized in that: include: A dissolving box (1), wherein a stirring frame (2) is rotatably arranged inside the dissolving box (1), a feed port (3) and a feeding port (4) are arranged at the top of the dissolving box (1), a heating pipe (5) is arranged at the bottom of the dissolving box (1), a plurality of cold water pipes (6) are arranged on the side of the dissolving box (1), a water inlet pipe (7) and a discharge pipe (8) are arranged on one side of the dissolving box (1), and the feed port (3) and the discharge pipe (8) are respectively located on the upper and lower sides of the plurality of cold water pipes (6).
2. The powder adding and dissolving tank according to claim 1, characterized in that: A motor (9) is arranged on the top of the dissolving box (1), and an output end of the motor (9) extends into the dissolving box (1) and is connected to the stirring frame (2), and a control valve (10) is arranged in the feed port (3).
3. The powder adding and dissolving tank according to claim 2, characterized in that: A sensor (11) is provided on the top inner wall of the dissolving box (1), and the sensor (11) is located on one side of the stirring frame (2).
4. The powder adding and dissolving tank according to claim 1, characterized in that: An external connection ring (12) is provided at the bottom of the dissolving box (1), a mounting hole (13) is provided in the dissolving box (1) and the external connection ring (12), and the heating tube (5) is arranged in the mounting hole (13), and a plurality of pressure relief holes (14) are provided on a side of the external connection ring (12) away from the dissolving box (1).
5. The powder adding and dissolving tank according to claim 3, characterized in that: A controller (15) is provided on one side of the dissolving box (1), valves are provided on the water inlet pipe (7) and the discharge pipe (8), respectively, and the heating pipe (5), the motor (9), the sensor (11), the control valve (10) and the two valves are all controlled by the controller (15).
6. The powder adding and dissolving tank according to claim 4, characterized in that: The bottom of the dissolving box (1) is provided with a plurality of supporting legs (16), the bottom of the supporting legs (16) is provided with an anti-slip pad, and the pressure release hole (14) is located above the anti-slip pad.
7. The powder adding and dissolving tank according to claim 1, characterized in that: A visual window (17) is provided on one side of the dissolving box (1), and a scale mark (18) is provided on the visual window (17).
8. The powder adding and dissolving tank according to claim 1, characterized in that: The top of the dissolving box (1) is a single plate, and the side of the single plate is fixedly connected to the inner wall of the dissolving box (1).