Welding and bending integrated workstation

By using a six-in-one machining table in the welding bending workstation for integrated design of robots and displacement machines, the problems of position shift and low production efficiency caused by split design are solved, and the stability and production efficiency of welding paths are improved.

CN222569658UActive Publication Date: 2025-03-07广西质量技术工程学校
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Patent Information

Application Number
CN202420591430.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-03-07
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

Existing welding bending workstations mostly adopt split designs, which cause the displacement machine and robot equipment to shake after repeated use, resulting in position offset, affecting the accuracy of the welding path, and requiring repeated adjustments to affect production planning and efficiency.

Method used

A welding bending integrated workstation is designed, and a six-in-one machining table is used to integrate the robot and the displacement machine. The displacement machine, robotic arm and gun cleaning station are fixed through structures such as mounting base, support plate, and bearing plate to ensure the stability of the welding path.

Benefits of technology

It effectively avoids the problem of welding path offset caused by repeated use, ensures the stability of production planning and welding efficiency, reduces the technical requirements of the operator, and is conducive to the promotion and application of welding robots.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding and bending integrated workstation which comprises a six-in-one machining table, mounting bases are fixed to the four corners of the six-in-one machining table respectively, supporting plates are fixed to the four corners of the upper end of the six-in-one machining table respectively, a positioner is fixed to the upper ends of the supporting plates, a clamp tool is installed on the positioner, and the six-in-one machining table is connected with the clamp tool. A bearing plate is fixed to the middle of the upper end of the six-in-one machining table, a mechanical arm is arranged at the upper end of the bearing plate, a welding gun is fixed to the output end of the mechanical arm, a mounting plate is arranged on one side of the bearing plate, and a gun cleaning station is fixed to the upper end of the mounting plate. The six-in-one machining table has the advantages that the robot and the positioner are integrally designed through the six-in-one machining table, so that the situation that the welding path does not accord with the actual situation due to repeated use can be effectively avoided, the production plan and the welding efficiency of the device are guaranteed, and comprehensive popularization is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding robots, in particular to a welding and bending integrated workstation. Background Art

[0002] Charging piles refer to charging equipment that provides charging services for electric vehicles. Charging piles are mainly divided into floor-standing charging piles and wall-mounted charging piles, and mainly adopt charging methods based on time, electricity metering, and amount metering. Charging piles can be fixed on the ground or on the wall, installed in public buildings (public buildings, shopping malls, public parking lots, etc.) and residential parking lots or charging stations, and can charge various models of electric vehicles according to different voltage levels.

[0003] Most existing welding and bending workstations adopt a split design. After repeated use of the welding station, the shaking of equipment such as positioners and robots will cause position deviation, which in turn affects the welding path set by the robot and is inconsistent with the actual situation. The welding path needs to be adjusted repeatedly, which not only seriously affects the production plan and efficiency, but also has high technical requirements for the operator, restricting the promotion and application of welding robots. Therefore, a welding and bending integrated workstation is urgently needed to solve the above problems. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The technical problem to be solved by the utility model is aimed at the current status of the existing technology, and now provides a welding and bending integrated workstation which integrates a robot and a positioner to ensure that the welding path is consistent with the actual situation and the production plan and efficiency are improved.

[0006] (II) Technical solution

[0007] The utility model is achieved through the following technical scheme: the utility model proposes a welding and bending integrated workstation, including a six-in-one processing table, mounting seats are fixed at the four corners of the six-in-one processing table, support plates are fixed at the four corners of the upper end of the six-in-one processing table, a positioner is fixed at the upper end of the support plate, a fixture is installed on the positioner, a carrying plate is fixed to the middle of the upper end of the six-in-one processing table, a mechanical arm is arranged on the upper end of the carrying plate, a welding gun is fixed on the output end of the mechanical arm, a mounting plate is arranged on one side of the carrying plate, and a gun cleaning station is fixed to the upper end of the mounting plate.

[0008] Furthermore, the mounting seat is welded to the six-in-one processing table, and a mounting hole is provided on the mounting seat.

[0009] By adopting the above technical solution, the mounting seat facilitates fixing the six-in-one processing table, and the six-in-one processing table can integrate the positioner, the robot arm and the gun cleaning station.

[0010] Furthermore, the support plate is welded to the six-in-one processing table, and the positioner is fixed to the support plate by bolts. There are two groups of positioners that are symmetrically arranged.

[0011] By adopting the above technical solution and a double-station structure, the welding efficiency can be improved.

[0012] Furthermore, the fixture is fixed to the positioner by bolts, and the positioner is a head-to-tail structure.

[0013] By adopting the above technical solution, the fixture can easily clamp and fix the workpiece.

[0014] Furthermore, the support plate is welded to the six-in-one processing table, and the robotic arm is fixed to the support plate by bolts, and the robotic arm is an eight-axis welding robot.

[0015] By adopting the above technical solution, the robot arm can automatically change the position and angle of the welding gun.

[0016] Furthermore, the welding gun is fixed to the robotic arm by bolts.

[0017] By adopting the above technical solution, the welding gun welds the workpiece.

[0018] Furthermore, the mounting plate is welded to the six-in-one processing table, and the gun cleaning station is connected to the mounting plate by bolts.

[0019] By adopting the above technical solution, the gun cleaning station can clean the welding gun.

[0020] Furthermore, the robotic arm is arranged parallel and coaxially with the gun cleaning station.

[0021] By adopting the above technical solution, it is convenient for the robot arm to adjust the welding gun to the gun cleaning station position.

[0022] (III) Beneficial effects

[0023] Compared with the prior art, the utility model has the following beneficial effects:

[0024] In order to solve the problem that most existing welding and bending workstations adopt a split design, after repeated use in the welding station, the shaking of equipment such as positioners and robots will cause position deviation, which in turn affects the welding path set by the robot and is inconsistent with the actual situation. The welding path needs to be adjusted repeatedly, which not only seriously affects the production plan and efficiency, but also has high technical requirements for the operator, restricting the promotion and application of welding robots. The utility model uses a six-in-one processing table to integrate the robot and the positioner into an integrated design, which can effectively avoid the welding path being inconsistent with the actual situation due to repeated use, ensure the production plan and the welding efficiency of the device, and is conducive to comprehensive promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of a welding and bending integrated workstation described in the utility model;

[0026] Figure 2 It is a structural schematic diagram of a six-in-one processing table in a welding and bending integrated workstation described in the utility model.

[0027] The following are the descriptions of the reference numerals:

[0028] 1. Six-in-one processing table; 2. Fixture tooling; 3. Mounting seat; 4. Positioner; 5. Robot arm; 6. Welding gun; 7. Gun cleaning station; 8. Loading plate; 9. Mounting plate; 10. Support plate. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0030] like Figure 1-Figure 2 As shown, a welding and bending integrated workstation in this embodiment includes a six-in-one processing table 1, and mounting seats 3 are fixed at the four corners of the six-in-one processing table 1. The mounting seats 3 are convenient for fixing the six-in-one processing table 1. The six-in-one processing table 1 can integrate the positioner 4, the mechanical arm 5 and the gun cleaning station 7. Support plates 10 are fixed at the four corners of the upper end of the six-in-one processing table 1, and the positioner 4 is fixed on the upper end of the support plate 10. The double-station structure can improve the welding efficiency. A fixture 2 is installed on the positioner 4, and the fixture 2 is convenient for clamping and fixing the workpiece. A carrying plate 8 is fixed to the middle part of the upper end of the six-in-one processing table 1, and a mechanical arm 5 is arranged on the upper end of the carrying plate 8. The mechanical arm 5 can automatically change the position and angle of the welding gun 6, and a welding gun 6 is fixed on the output end of the mechanical arm 5, and the welding gun 6 welds the workpiece. A mounting plate 9 is arranged on one side of the carrying plate 8, and a gun cleaning station 7 is fixed on the upper end of the mounting plate 9, and the gun cleaning station 7 can clean the welding gun 6.

[0031] like Figure 1-Figure 2 As shown, in this embodiment, the mounting seat 3 is welded to the six-in-one processing table 1, a mounting hole is opened on the mounting seat 3, the support plate 10 is welded to the six-in-one processing table 1, the positioner 4 is fixed to the support plate 10 by bolts, the positioner 4 has two groups and is symmetrically arranged, the fixture 2 is fixed to the positioner 4 by bolts, the positioner 4 is a head-to-tail structure, the bearing plate 8 is welded to the six-in-one processing table 1, the robot arm 5 is fixed to the bearing plate 8 by bolts, and the robot arm 5 is an eight-axis welding robot.

[0032] like Figure 1-Figure 2 As shown, in this embodiment, the welding gun 6 is fixed to the robot arm 5 by bolts, the mounting plate 9 is welded to the six-in-one processing table 1, the gun cleaning station 7 is connected to the mounting plate 9 by bolts, and the robot arm 5 and the gun cleaning station 7 are arranged parallel and coaxially.

[0033] The specific implementation process of this embodiment is as follows: first, the six-in-one processing table 1 is fixed by the mounting seat 3, and then the positioner 4, the robotic arm 5 and the gun cleaning station 7 are installed and fixed. During the welding process, the fixture 2 clamps and fixes the workpiece, the robotic arm 5 adjusts the angle and position of the welding gun 6, and the welding gun 6 welds the workpiece. At the same time, the six-in-one processing table 1 is used to integrate the robot and the positioner 4, which can effectively avoid the welding path being inconsistent with the actual due to repeated use, ensure the production plan and the welding efficiency of the device, and is conducive to comprehensive promotion.

[0034] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A welding and bending integrated workstation, characterized in that: The invention comprises a six-in-one processing platform (1), wherein mounting seats (3) are fixed at the four corners of the six-in-one processing platform (1), support plates (10) are fixed at the four corners of the upper end of the six-in-one processing platform (1), a positioner (4) is fixed at the upper end of the support plate (10), a fixture (2) is installed on the positioner (4), a carrying plate (8) is fixed at the middle of the upper end of the six-in-one processing platform (1), a mechanical arm (5) is arranged at the upper end of the carrying plate (8), a welding gun (6) is fixed at the output end of the mechanical arm (5), a mounting plate (9) is arranged on one side of the mounting plate (8), and a gun cleaning station (7) is fixed at the upper end of the mounting plate (9).

2. The welding and bending integrated workstation according to claim 1, characterized in that: The mounting seat (3) is welded to the six-in-one processing platform (1), and a mounting hole is provided on the mounting seat (3).

3. The welding and bending integrated workstation according to claim 1, characterized in that: The support plate (10) is welded to the six-in-one processing table (1), and the positioner (4) is fixed to the support plate (10) by bolts. The positioner (4) has two groups and is symmetrically arranged.

4. The welding and bending integrated workstation according to claim 1, characterized in that: The fixture (2) is fixed to the positioner (4) by means of bolts, and the positioner (4) is a head-to-tail structure.

5. The welding and bending integrated workstation according to claim 4, characterized in that: The bearing plate (8) is welded to the six-in-one processing platform (1), and the mechanical arm (5) is fixed to the bearing plate (8) by bolts; the mechanical arm (5) is an eight-axis welding robot.

6. The welding and bending integrated workstation according to claim 5, characterized in that: The welding gun (6) is fixed to the mechanical arm (5) by means of bolts.

7. The welding and bending integrated workstation according to claim 6, characterized in that: The mounting plate (9) is welded to the six-in-one processing table (1), and the gun cleaning station (7) is connected to the mounting plate (9) via bolts.

8. The welding and bending integrated workstation according to claim 7, characterized in that: The mechanical arm (5) and the gun cleaning station (7) are arranged in parallel and coaxially.