Adjustable clamping device for in-mold manipulator welding

Abstract

The utility model relates to the technical field of welding, and discloses an adjustable in-mold manipulator welding clamping device which comprises a bearing table, a mold is fixedly connected to the center of the top of the bearing table, a motor is fixedly connected to the inner wall of the bottom of the mold, and the driving end of the motor is fixedly connected with a rotating plate. Four arc-shaped plates are rotatably connected to the bottom of the rotating plate, a moving plate is fixedly connected to the ends, away from the rotating plate, of the arc-shaped plates, a clamping plate is fixedly connected to the top of the moving plate, a limiting assembly is fixedly connected to the bottom of the moving plate, and supporting plates are fixedly connected to the inner walls of the four sides of the mold; a sliding groove is formed in the supporting plate. According to the utility model, the effect of effectively preventing the workpiece from inclining or rotating in the welding process is achieved, the accuracy and the stability of the welding position are ensured, the efficiency and the consistency of the welding process are improved, the manual intervention and the operation time are reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to an adjustable clamping device for in-mold manipulator welding. Background Art

[0002] The clamping device for in-mold robot welding is an automated device specially designed for the welding process. It usually has the characteristics of clamping mechanism, automated control system, safety protection device, high temperature resistant material, easy maintenance and cleanability, and high flexibility to ensure stable clamping and precise welding of the workpiece during the welding process.

[0003] After searching, the Chinese patent with the Chinese announcement number: CN218946309U discloses a die-casting mold positioning and clamping mechanism, including a positioning assembly, the positioning assembly including a connecting plate, a first cavity, a square rod, a tooth plate, a rotating rod, a first gear, a second gear, a pin shaft, a third gear, a knob, a rectangular block, and a fixed plate; the connecting plate is provided with two, the connecting plate is provided with a first cavity, a square rod is welded between the inner walls of both sides of the first cavity, and a tooth plate is slidably connected to the square rod. The utility model clamps the die-casting mold through the connecting plate, the knob drives the third gear to rotate through the pin shaft, the third gear drives the rotating rod to rotate through the second gear, the rotating rod drives the tooth plate to move through the first gear, the tooth plate slides on the square rod, the tooth plate drives the fixed plate to move through the rectangular block, so that the fixed plate clamps and fixes the top of the die-casting mold, thereby improving the stability of the die-casting mold during processing, preventing the die-casting mold from being offset during processing, and improving work efficiency.

[0004] In the specific welding process, although the above patent can clamp and fix the workpiece and has a certain stability, it can only be fixed by pressing the fixing plates on both sides, which is prone to tilting or rotation, resulting in inaccurate welding position and affecting the welding quality. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes an adjustable in-mold robot welding clamping device, aiming to improve the problem of unstable clamping in the prior art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adjustable in-mold robot welding clamping device, comprising a bearing platform, a mold is fixedly connected to the top center of the bearing platform, a motor is fixedly connected to the bottom inner wall of the mold, a rotating plate is fixedly connected to the driving end of the motor, four arc plates are rotatably connected to the bottom of the rotating plate, a movable plate is rotatably connected to the end of the arc plate away from the rotating plate, a clamping plate is fixedly connected to the top of the movable plate, a limiting component is fixedly connected to the bottom of the movable plate, support plates are fixedly connected to the inner walls of the four sides of the mold, slide grooves are arranged on the four sides of the top of the support plate, the clamping plate is slidably connected to the inner wall of the slide groove, a mechanical arm is arranged at the top rear end of the bearing platform, and a disassembly component is fixedly connected to the front end of the mechanical arm.

[0007] Furthermore, the disassembly assembly includes a mounting plate, the top of which is fixedly connected to the front end of the robotic arm, a groove is provided inside the mounting plate, a sliding plate is movably connected to the inner wall of the groove, a welding head is fixedly connected to the bottom of the sliding plate, moving rods are slidably connected to both sides of the bottom of the mounting plate, a clamping block is sleeved on the outside of the moving rod, a spring is fixedly connected to the top of the moving rod, and the outside of the spring is engaged with the inner wall of the clamping block.

[0008] Furthermore, the limiting assembly includes four sliding blocks, the tops of the sliding blocks are fixedly connected to the bottom of the movable plate, the inner walls on the four sides of the mold are fixedly connected to slide rails, and the sliding blocks are slidably connected to the outside of the slide rails.

[0009] Furthermore, four corners of the bottom of the carrying platform are fixedly connected with support columns, and two sides of the top of the carrying platform are fixedly connected with placement racks.

[0010] Furthermore, the top of the rotating plate is fixedly connected to the bottom of the supporting plate, and the moving rod is slidably connected to the inner wall of the mounting plate.

[0011] Furthermore, one end of the spring is fixed to the bottom of the sliding plate, and the other end of the spring is fixed to the bottom inner wall of the mounting plate.

[0012] Furthermore, the clamping plate is slidably connected to the top of the supporting plate, and the arc-shaped plates are circumferentially distributed on the bottom of the rotating plate.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, through the mutual cooperation of the motor, rotating plate, arc plate, movable plate, clamping plate, sliding block, slide rail and other structures, a more stable clamping of the workpiece is achieved, which can effectively prevent the workpiece from tilting or rotating during the welding process, ensure the accuracy and stability of the welding position, improve the efficiency and consistency of the welding process, reduce manual intervention and operation time, and improve production efficiency.

[0015] 2. In the utility model, the disassembly of the welding parts is realized through the mutual cooperation of the mounting plate, spring, welding head, sliding plate, clamping block, moving rod and other structures, thereby reducing downtime, reducing maintenance costs, improving production quality and saving space. It has the advantages of convenient maintenance and replacement and strong adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional diagram of the adjustable in-mold robot welding clamping device proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the motor structure of the adjustable in-mold robot welding clamping device proposed by the utility model;

[0018] Figure 3 The utility model provides a schematic diagram of the spring structure of the adjustable in-mold robot welding clamping device.

[0019] Legend:

[0020] 1. Carrying platform; 2. Mold; 3. Motor; 4. Rotating plate; 5. Arc plate; 6. Moving plate; 7. Sliding block; 8. Slide rail; 9. Clamp; 10. Support plate; 11. Slide groove; 12. Robot arm; 13. Mounting plate; 14. Groove; 15. Sliding plate; 16. Welding head; 17. Moving rod; 18. Block; 19. Spring; 20. Placement rack; 21. Support column. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1 and Figure 2The utility model provides an embodiment: an adjustable in-mold manipulator welding clamping device, including a carrier 1, a mold 2 is fixedly connected to the top center of the carrier 1, the carrier 1 provides support for the mold 2, and improves the stability during welding, a motor 3 is fixedly connected to the bottom inner wall of the mold 2, a rotating plate 4 is fixedly connected to the driving end of the motor 3, and the rotation control of the rotating plate 4 is realized by starting the motor 3, and four arc plates 5 are rotatably connected to the bottom of the rotating plate 4, and a movable plate 6 is rotatably connected to the end of the arc plate 5 away from the rotating plate 4, and the arc plate 5 is designed to be able to rotate around the rotating plate 4, providing a support and movement basis for the movable plate 6, ensuring the flexibility and adjustability of the clamping device, and a clamping plate 9 is fixedly connected to the top of the movable plate 6, and the clamping plate 9 is driven by the movable plate 6 to move so as to realize the clamping of the workpiece, which can effectively prevent the workpiece from tilting or rotating during welding, and ensure the accuracy and stability of the welding position.

[0023] The bottom of the movable plate 6 is fixedly connected with a limiting component, and the function of the limiting component is to control the movement range of the movable plate 6 to ensure the stability and effect of the welding process. The inner walls on the four sides of the mold 2 are fixedly connected with support plates 10. The support plates 10 provide additional support and structural strength to increase the stability and reliability of the clamping device. Slide grooves 11 are arranged on the four sides of the top of the support plate 10, and the clamping plate 9 is slidably connected to the inner wall of the slide groove 11. The design of the slide groove 11 enables the clamping plate 9 to slide smoothly, and the position and angle of the clamping plate 9 can be adjusted to meet the needs of different workpieces. A mechanical arm 12 is arranged at the top rear end of the support platform 1, and a disassembly component is fixedly connected to the front end of the mechanical arm 12. The disassembly component is fixedly connected to the front end of the mechanical arm 12. This design enables the device to flexibly perform loading and unloading operations, thereby improving production efficiency and operating convenience.

[0024] Reference Figure 1 , Figure 2 and Figure 3The disassembly component includes a mounting plate 13, the top of the mounting plate 13 is fixedly connected to the front end of the robot arm 12, and the top of the mounting plate 13 is firmly connected to the front end of the robot arm 12 to ensure the stability and reliability of the entire disassembly system. A groove 14 is provided inside the mounting plate 13 to accommodate other moving parts, making the entire disassembly process smoother and more efficient. A sliding plate 15 is movably connected to the inner wall of the groove 14. This connection method allows the sliding plate 15 to move inside the mounting plate 13, which is convenient for disassembling welded parts, can reduce downtime and reduce maintenance costs. A welding head 16 is fixedly connected to the bottom of the sliding plate 15. The welding head 16 is used to process the parts in the mold 2. Moving rods 17 are slidably connected to both sides of the bottom of the mounting plate 13. A card block 18 is provided on the outer sleeve of the moving rod 17. In order to increase the connection between the moving rod 17 and other parts Stability, to prevent accidental falling off or loosening, the top of the moving rod 17 is fixedly connected with a spring 19, the function of the spring 19 is to provide a reaction force to prevent the welding head 16 from loosening during welding, the outside of the spring 19 is engaged with the inner wall of the block 18, the design ensures that the spring 19 is tightly connected with other components to avoid accidental falling off or failure during the disassembly process, the limiting component includes four sliding blocks 7, which limit the movement range of the moving plate 6 to ensure the accuracy and safety of the disassembly process, the top of the sliding block 7 is fixedly connected to the bottom of the moving plate 6, so that the limiting component and the moving plate 6 are tightly combined to complete the working task together, the inner walls of the four sides of the mold 2 are fixedly connected with slide rails 8, the sliding block 7 is slidably connected to the outside of the slide rails 8, the function of the slide rails 8 is to guide the movement trajectory of the sliding block 7 to ensure its stability and accuracy during the clamping process.

[0025] The four corners of the bottom of the carrier 1 are fixedly connected with support columns 21, which are used to provide additional support and stability to ensure that the entire device does not shake or tilt during use. The top of the carrier 1 is fixedly connected to the two sides. The design of the rack 20 is to provide additional storage space for placing tools or other necessary items, making the operation process more convenient and efficient. The top of the rotating plate 4 is fixedly connected to the bottom of the support plate 10, so that the rotating plate 4 can rotate steadily on the support plate 10 to complete the required actions and operations. The moving rod 17 is slidably connected to the inner wall of the mounting plate 13, which allows the moving rod 17 to be inside the mounting plate 13. The welding device can be moved easily and disassembled. One end of the spring 19 is fixed to the bottom of the sliding plate 15, and the other end of the spring 19 is fixed to the bottom inner wall of the mounting plate 13. This design ensures the firm connection between the spring 19 and other components, and makes the structure of the entire device more compact and stable. The clamping plate 9 is slidably connected to the top of the supporting plate 10. The function of the clamping plate 9 is to fix the workpiece to ensure that it will not move or slide during the disassembly process, thereby ensuring the accuracy and safety of the operation. The arc plate 5 is distributed circumferentially at the bottom of the rotating plate 4. The design of the arc plate 5 can provide additional support and stability, so that the rotating plate 4 can rotate smoothly to complete the required actions and operations.

[0026] Working principle: When welding work is required, the workpiece is placed in the mold 2, and then the motor 3 is started. The motor 3 will drive the rotating plate 4 to rotate, thereby driving the arc plate 5 to rotate, and then push the movable plate 6 to move. Through the fixed connection between the movable plate 6 and the sliding block 7, the sliding block 7 will slide on the slide rail 8. At the same time, through the fixed connection between the movable plate 6 and the clamping plate 9, the movable plate 6 will drive the clamping plate 9 to move together. Similarly, the four clamping plates 9 will be driven by the four movable plates 6 to move toward the center of the support plate 10, thereby clamping the workpiece on the support plate 10 to prevent accidental movement or deviation from the predetermined position during the processing, which helps to avoid processing deviations and errors and ensure the controllability and stability of the processing process.

[0027] When the welding parts need to be disassembled, the two moving rods 17 are pulled outward at the same time. Through the fixed connection between the moving rod 17 and the block 18, the moving rod 17 will drive the block 18 to be pulled outward when it moves. At this time, the sliding plate 15 is rotated until the sliding plate 15 passes through the groove 14. At this time, the welding head 16 can be replaced. By replacing the welding head 16, the downtime, maintenance cost, production quality and space saving can be reduced. Then, the sliding plate 15 is put back into the mounting plate 13 through the groove 14, and the moving rod 17 is pulled again. Then, the sliding plate 15 is rotated to put the block 18 into the sliding plate 15. Finally, the sliding plate 15 is squeezed by the elastic potential energy generated by the spring 19 to improve stability.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An adjustable in-mold robot welding clamping device, comprising a carrier platform (1), characterized in that: The center of the top of the support platform (1) is fixedly connected to a mold (2), the bottom inner wall of the mold (2) is fixedly connected to a motor (3), the driving end of the motor (3) is fixedly connected to a rotating plate (4), the bottom of the rotating plate (4) is rotatably connected to four arc plates (5), one end of the arc plate (5) away from the rotating plate (4) is rotatably connected to a moving plate (6), the top of the moving plate (6) is fixedly connected to a clamping plate (9), the bottom of the moving plate (6) is fixedly connected to a limiting component, the inner walls of the four sides of the mold (2) are fixedly connected to support plates (10), the four sides of the top of the support plate (10) are provided with sliding grooves (11), the clamping plate (9) is slidably connected to the inner wall of the sliding groove (11), the top rear end of the support platform (1) is provided with a mechanical arm (12), the front end of the mechanical arm (12) is fixedly connected to a disassembly component.

2. The adjustable in-mold robot welding clamping device according to claim 1, characterized in that: The disassembly assembly comprises a mounting plate (13), the top of the mounting plate (13) is fixedly connected to the front end of the mechanical arm (12), a groove (14) is provided inside the mounting plate (13), a sliding plate (15) is movably connected to the inner wall of the groove (14), a welding head (16) is fixedly connected to the bottom of the sliding plate (15), moving rods (17) are slidably connected to both sides of the bottom of the mounting plate (13), a clamping block (18) is sleeved on the outside of the moving rod (17), a spring (19) is fixedly connected to the top of the moving rod (17), and the outside of the spring (19) is engaged with the inner wall of the clamping block (18).

3. The adjustable in-mold robot welding clamping device according to claim 1, characterized in that: The limiting assembly comprises four sliding blocks (7), the top of each sliding block (7) is fixedly connected to the bottom of the movable plate (6), the inner walls on four sides of the mold (2) are fixedly connected to sliding rails (8), and the sliding blocks (7) are slidably connected to the outside of the sliding rails (8).

4. The adjustable in-mold robot welding clamping device according to claim 1, characterized in that: The four corners of the bottom of the carrying platform (1) are fixedly connected to support columns (21), and both sides of the top of the carrying platform (1) are fixedly connected to placement racks (20).

5. The adjustable in-mold robot welding clamping device according to claim 2, characterized in that: The top of the rotating plate (4) is fixedly connected to the bottom of the supporting plate (10), and the moving rod (17) is slidably connected to the inner wall of the mounting plate (13).

6. The adjustable in-mold robot welding clamping device according to claim 2, characterized in that: One end of the spring (19) is fixed to the bottom of the sliding plate (15), and the other end of the spring (19) is fixed to the bottom inner wall of the mounting plate (13).

7. The adjustable in-mold robot welding clamping device according to claim 1, characterized in that: The clamping plate (9) is slidably connected to the top of the supporting plate (10), and the arc-shaped plates (5) are circumferentially distributed on the bottom of the rotating plate (4).

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