Assembling device for hydraulic valve production

By designing the assembly device for hydraulic valve production, and using servo motors and mechanical structures to realize automatic handling and assembly of parts, the problems of low assembly efficiency and safety hazards of hydraulic valves in the prior art are solved, and assembly efficiency and safety are improved.

CN222569851UActive Publication Date: 2025-03-07TOYO HEAVY IND DALIAN CO LTD
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Patent Information

Application Number
CN202421277384.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-07
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing hydraulic valve assembly work mainly relies on manual handling of parts, which is inefficient and has safety risks, and is slow in assembly speed.

Method used

A hydraulic valve production assembly device is designed, using servo motors, threaded rods, T-shaped blocks, moving blocks, suction cups and other components. Through a combination of mechanical structure and electrical control, the automatic handling and assembly of parts are realized.

Benefits of technology

It avoids manual handling of parts, improves the efficiency and safety of hydraulic valve assembly, and reduces the labor intensity of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hydraulic valve assembly, and discloses an assembly device for hydraulic valve production, which comprises a workbench, the left side of the top end of the workbench is rotatably connected with a rotating shaft, the top end of the outer wall of the rotating shaft is rotatably connected with an inclined rod, and the top end of the inclined rod is rotatably connected with a cylinder rotating shaft II; a fixing plate is rotatably connected to the right side of the outer wall of the second cylinder rotating shaft, a stabilizing block is fixedly connected to the left side of the top end of the fixing plate, a second servo motor is fixedly connected to the right side of the stabilizing block, and a threaded rod is fixedly connected to the output end of the second servo motor. According to the hydraulic valve assembling device, the rotating shaft, the inclined rod, the second rotating shaft, the fixing plate, the stabilizing block, the second servo motor, the threaded rod, the T-shaped block, the movable block, the T-shaped groove and the suction cup are matched with one another, so that manual carrying of assembling accessories of a hydraulic valve is avoided, meanwhile, time and labor are saved, and the assembling efficiency of the hydraulic valve is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic valve assembly, in particular to an assembly device for hydraulic valve production. Background Art

[0002] The assembly device for hydraulic valve production is a device used for automatic or semi-automatic assembly of hydraulic valves. It is usually composed of multiple workstations, each of which performs different assembly tasks to complete the entire hydraulic valve assembly process. At the same time, the assembly device usually has multiple workstations, each of which is responsible for different assembly steps, such as installing the valve body, installing the valve core and connecting the pipes, so as to improve production efficiency and capacity.

[0003] During the manufacturing process of hydraulic valves, it is often necessary to process the various components separately. However, most of the existing assembly work is done by manually moving the parts and then assembling them together. Therefore, the manual handling of parts is inefficient. At the same time, the outer wall metal of the parts is relatively sharp and can easily scratch the operator, which poses a certain risk and reduces the speed of assembly. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides an assembly device for hydraulic valve production, which aims to improve the existing technology. However, most of the existing assembly work is done by manually moving parts and then assembling them together. Therefore, the manual movement of parts is less efficient. At the same time, the outer wall metal of the parts is relatively sharp and can easily scratch the operator, which poses a certain risk and reduces the speed of assembly.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an assembly device for hydraulic valve production, comprising a workbench, a rotating shaft is rotatably connected to the left side of the top of the workbench, an outer wall top of the rotating shaft is rotatably connected to an inclined rod, the top of the inclined rod is rotatably connected to a column rotating shaft 2, the outer wall right side of the column rotating shaft is rotatably connected to a fixed plate, the top left side of the fixed plate is fixedly connected to a stabilizing block, the right side of the stabilizing block is fixedly connected to a servo motor 2, the output end of the servo motor 2 is fixedly connected to a threaded rod, the outer wall of the threaded rod is threadedly connected to a T-shaped block, a T-shaped groove is opened on the right side of the middle part of the top of the fixed plate, the inner side of the T-shaped groove is slidably connected to the outer wall of the T-shaped block, the bottom end of the T-shaped block is fixedly connected to a moving block, the right end of the moving block is rotatably connected to a column rotating shaft 1, the bottom end of the outer wall of the column rotating shaft 1 is fixedly connected to a telescopic rod, the output end of the telescopic rod is fixedly connected to a suction cup, and an adjustment mechanism is provided at the bottom end of the workbench.

[0006] As a further description of the above technical solution:

[0007] The adjusting mechanism includes a support block, the bottom end of the support block is fixedly connected to a support block, the right side of the left support block is fixedly connected to a servo motor 1, the output end of the servo motor 1 is fixedly connected to a worm, the outer wall of the worm is meshingly connected to a worm wheel, the bottom end of the worm wheel is rotatably connected to a U-shaped frame, the top end of the worm wheel is fixedly connected to a rotating rod, and the top end of the U-shaped frame is fixedly connected to the middle of the bottom end of the workbench.

[0008] As a further description of the above technical solution:

[0009] A storage box is slidably connected to the inner portion of the left side of the workbench, and a handle is fixedly connected to the middle portion of the left side of the storage box.

[0010] As a further description of the above technical solution:

[0011] The left side of the support block on the right side is rotatably connected to the other end of the worm, and the top end of the rotating rod passes through the bottom end of the workbench and is fixedly connected to the bottom end of the rotating shaft.

[0012] As a further description of the above technical solution:

[0013] The front and rear sides of the workbench are both fixedly connected with lighting lamps, and the front side of the top end of the workbench is fixedly connected with a storage battery.

[0014] As a further description of the above technical solution:

[0015] The left and right sides of the bottom end of the workbench are both fixedly connected with supporting legs.

[0016] As a further description of the above technical solution:

[0017] A controller is fixedly connected to the rear side of the top end of the workbench, and the controller is electrically connected to the battery, the lighting lamp, the second servo motor, the telescopic rod and the first servo motor respectively.

[0018] As a further description of the above technical solution:

[0019] The right end of the threaded rod is rotatably connected to the left end of the stabilizing block on the right side.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, the rotating shaft, the inclined rod, the second rotating shaft, the fixed plate, the stabilizing block, the second servo motor, the threaded rod, the T-shaped block, the moving block, the T-shaped slot and the suction cup cooperate with each other, thereby avoiding the need to manually carry the assembly parts of the hydraulic valve, saving time and effort, and improving the efficiency of the hydraulic valve assembly.

[0022] 2. In the utility model, through the mutual cooperation of the support block, the servo motor, the worm, the worm wheel, the rotating rod and the rotating shaft, it is possible to adjust the storage position of the hydraulic valve assembly accessories well, and the operation is simple, thereby improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a front perspective view of a workbench of an assembly device for hydraulic valve production proposed by the utility model;

[0024] Figure 2 This is a disassembled diagram of a U-shaped frame structure of an assembly device for hydraulic valve production proposed by the utility model;

[0025] Figure 3 This is a disassembled display diagram of the fixed plate structure of an assembly device for hydraulic valve production proposed by the utility model.

[0026] Legend:

[0027] 1. Workbench; 2. Adjustment mechanism; 201. U-shaped frame; 202. Rotating rod; 203. Worm gear; 204. Worm; 205. Servo motor 1; 206. Support block; 3. Leg; 4. Battery; 5. Controller; 6. Column shaft 1; 7. Fixed plate; 8. Stabilizing block; 9. Column shaft 2; 10. Inclined rod; 11. Rotating shaft; 12. Lighting lamp; 13. Storage box; 14. Handle; 15. Servo motor 2; 16. T-shaped block; 17. Threaded rod; 18. Moving block; 19. Telescopic rod; 20. Suction cup; 21. T-shaped slot. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Please see attached Figure 1 and attached Figure 3The utility model provides an embodiment: an assembly device for producing hydraulic valves, comprising a workbench 1, a rotating shaft 11 is rotatably connected to the top left side of the workbench 1, an outer wall top of the rotating shaft 11 is rotatably connected to an inclined rod 10, a top of the inclined rod 10 is rotatably connected to a column rotating shaft 9, a right side of the outer wall of the column rotating shaft 9 is rotatably connected to a fixed plate 7, a top left side of the fixed plate 7 is fixedly connected to a stabilizing block 8, a right side of the stabilizing block 8 is fixedly connected to a servo motor 15, an output end of the servo motor 15 is fixedly connected to a threaded rod 17, and a threaded rod 18 is fixedly connected to the output end of the servo motor 18. The outer wall of the threaded rod 17 is threadedly connected with a T-shaped block 16, a T-shaped groove 21 is provided on the right side of the middle part of the top of the fixed plate 7, the inner side of the T-shaped groove 21 is slidably connected with the outer wall of the T-shaped block 16, the bottom end of the T-shaped block 16 is fixedly connected with a moving block 18, the right end of the moving block 18 is rotatably connected with a column shaft 6, the bottom end of the outer wall of the column shaft 6 is fixedly connected with a telescopic rod 19, the output end of the telescopic rod 19 is fixedly connected with a suction cup 20, the bottom end of the workbench 1 is provided with an adjustment mechanism 2, and the left and right sides of the bottom end of the workbench 1 are fixedly connected with legs 3;

[0030] Specifically, the rotating shaft 11 is used as one of the key components, and the top of its outer wall is connected to an inclined rod 10 through a rotating connection. The inclined rod 10 plays a role in supporting and transmitting power in the mechanical structure. The fixed plate 7 plays a role in stabilizing and fixing other components in the structure, ensuring the stability of the mechanical system. The output end of the servo motor 15 is connected to a threaded rod 17 through a fixed connection. The outer wall of the threaded rod 17 is combined with a T-shaped block 16 through a threaded connection. The threaded connection allows the T-shaped block 16 to move along its axial direction under the rotation of the threaded rod 17. This design makes the T-shaped block 16 more stable during movement, reduces friction and wear, and improves the movement efficiency of the mechanical system.

[0031] Please see attached Figure 2 The adjusting mechanism 2 includes a supporting block 206, the bottom ends of the supporting blocks 206 are fixedly connected to the supporting blocks 206, the right side of the left supporting block 206 is fixedly connected to a servo motor 205, the output end of the servo motor 205 is fixedly connected to a worm 204, the outer wall of the worm 204 is meshingly connected to a worm wheel 203, the bottom end of the worm wheel 203 is rotatably connected to a U-shaped frame 201, the top of the worm wheel 203 is fixedly connected to a rotating rod 202, the top of the U-shaped frame 201 is fixedly connected to the middle of the bottom end of the workbench 1, the left side of the right supporting block 206 is rotatably connected to the other end of the worm 204, the top of the rotating rod 202 passes through the bottom end of the workbench 1 and is fixedly connected to the bottom end of the rotating shaft 11;

[0032] Specifically, the servo motor 205 is a high-precision electric motor that can provide precise position control and speed regulation, and the worm 204 is a rod-shaped part with a special thread shape, which can convert linear motion into rotational motion or vice versa when rotating. This conversion is achieved by a worm wheel 203 meshing with the outer wall of the worm 204. The worm wheel 203 is a gear with matching threads. Such a design makes the U-shaped frame 201 an important support point of the workbench 1, ensuring the stability and reliability of the workbench 1.

[0033] Please see attached Figure 1 - Attachment Figure 3 A storage box 13 is slidably connected to the left inner part of the workbench 1, a handle 14 is fixedly connected to the middle part of the left side of the storage box 13, and a lighting lamp 12 is fixedly connected to the front and rear sides of the workbench 1. A battery 4 is fixedly connected to the front side of the top of the workbench 1, and a controller 5 is fixedly connected to the rear side of the top of the workbench 1. The controller 5 is electrically connected to the battery 4, the lighting lamp 12, the servo motor 2 15, the telescopic rod 19 and the servo motor 1 205 respectively. The right end of the threaded rod 17 is rotatably connected to the left end of the right stabilizing block 8;

[0034] Specifically, this storage box 13 is not only convenient for users to store tools or other items, but also through the handle 14 fixedly connected to the middle of the left side, the user can easily pull out or push the storage box 13, thereby improving the convenience during use. The workbench 1 can provide sufficient lighting under different light conditions. The designer has fixedly connected the lighting lamp 12 on the front and back sides of the workbench 1. The function of this battery 4 is to provide power for the lighting lamp 12 on the workbench 1 and other equipment that may require electricity. The user can use it to adjust the brightness of the lighting lamp 12, control the charge and discharge status of the battery 4, and manage other electronic devices that may be connected to the workbench 1.

[0035] Working principle: When the hydraulic valve needs to be assembled, first cooperate with the inclined rod 10 connected to the rotating shaft 11 to cooperate with the fixed plate 7 connected to the rotating shaft 9 of the column. At this time, turn on the servo motor 15 fixedly connected to the outer wall of the stabilizing block 8, so that the threaded rod 17 drives the moving block 18 fixedly connected to the T-shaped block 16 to move outward along the inner side of the T-shaped groove 21 to adjust to the top of the hydraulic valve assembly accessories, and then cooperate with the telescopic rod 19 slidably connected to the column rotating shaft 6 to push the suction cup 20 downward, and then the suction cup 20 and the assembly are adsorbed, and finally It is adjusted to the position where it needs to be placed, thereby avoiding the need to manually carry the assembly parts of the hydraulic valve, saving time and effort, and improving the efficiency of hydraulic valve assembly. Subsequently, the servo motor 205 fixedly connected to the support block 206 is turned on, so that the worm 204 rotates the worm wheel 203 in cooperation with the rotating rod 202. When the rotating rod 202 rotates, it also drives the rotating shaft 11 to rotate to the angle where it needs to be placed. Therefore, the storage position of the hydraulic valve assembly parts can be well adjusted. At the same time, the operation is simple, which improves the practicality of the equipment.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An assembly device for hydraulic valve production, comprising a workbench (1), characterized in that: The top left side of the workbench (1) is rotatably connected to a rotating shaft (11), the top of the outer wall of the rotating shaft (11) is rotatably connected to an inclined rod (10), the top of the inclined rod (10) is rotatably connected to a column rotating shaft (9), the outer wall of the column rotating shaft (9) is rotatably connected to a fixing plate (7) on the right side, the top left side of the fixing plate (7) is fixedly connected to a stabilizing block (8), the right side of the stabilizing block (8) is fixedly connected to a servo motor (15), the output end of the servo motor (15) is fixedly connected to a threaded rod (17), the outer wall of the threaded rod (17) is fixedly connected to the output end of the servo motor (15), and the outer wall of the threaded rod (17) is fixedly connected to the output end of the servo motor (15). A T-shaped block (16) is threadedly connected to the wall, a T-shaped groove (21) is opened on the right side of the middle part of the top of the fixed plate (7), the inner side of the T-shaped groove (21) is slidably connected to the outer wall of the T-shaped block (16), the bottom end of the T-shaped block (16) is fixedly connected to a moving block (18), the right end of the moving block (18) is rotatably connected to a column rotating shaft (6), the bottom end of the outer wall of the column rotating shaft (6) is fixedly connected to a telescopic rod (19), the output end of the telescopic rod (19) is fixedly connected to a suction cup (20), and the bottom end of the workbench (1) is provided with an adjustment mechanism (2).

2. The assembly device for producing a hydraulic valve according to claim 1, characterized in that: The adjusting mechanism (2) comprises a supporting block (206), the bottom end of each supporting block (206) is fixedly connected to a supporting block (206), the right side of the left supporting block (206) is fixedly connected to a servo motor (205), the output end of the servo motor (205) is fixedly connected to a worm (204), the outer wall of the worm (204) is meshingly connected to a worm wheel (203), the bottom end of the worm wheel (203) is rotatably connected to a U-shaped frame (201), the top end of the worm wheel (203) is fixedly connected to a rotating rod (202), and the top end of the U-shaped frame (201) is fixedly connected to the middle of the bottom end of the workbench (1).

3. The assembly device for hydraulic valve production according to claim 1, characterized in that: A storage box (13) is slidably connected to the interior of the left side of the workbench (1), and a handle (14) is fixedly connected to the middle of the left side of the storage box (13).

4. The assembly device for producing a hydraulic valve according to claim 2, characterized in that: The left side of the right support block (206) is rotatably connected to the other end of the worm (204), and the top end of the rotating rod (202) passes through the bottom end of the workbench (1) and is fixedly connected to the bottom end of the rotating shaft (11).

5. The assembly device for producing a hydraulic valve according to claim 1, characterized in that: The front and rear sides of the workbench (1) are both fixedly connected with lighting lamps (12), and the top front side of the workbench (1) is fixedly connected with a storage battery (4).

6. The assembly device for producing a hydraulic valve according to claim 1, characterized in that: The left and right sides of the bottom end of the workbench (1) are fixedly connected with supporting legs (3).

7. The assembly device for producing a hydraulic valve according to claim 1, characterized in that: A controller (5) is fixedly connected to the rear side of the top end of the workbench (1), and the controller (5) is electrically connected to the battery (4), the lighting lamp (12), the second servo motor (15), the telescopic rod (19) and the first servo motor (205) respectively.

8. The assembly device for producing a hydraulic valve according to claim 1, characterized in that: The right end of the threaded rod (17) is rotatably connected to the left end of the stabilizing block (8) on the right side.