Cutting device for photovoltaic module frame machining

Abstract

The utility model relates to the technical field of photovoltaic module processing, and discloses a cutting device for photovoltaic module frame processing, which comprises a support frame, two first support plates are fixed at the top of the support frame, first electric push rods are arranged on the first support plates, limiting plates are fixedly mounted at the output ends of the first electric push rods, and clamping components are arranged on the backs of the first support plates. The clamping assembly is used for clamping a rod material placed on the first supporting plate, and the first supporting plate is rotationally connected with a rotating rod through a bearing. Two limiting plates are pushed to move through two first electric push rods, a rod material cut by a cutting assembly can be pushed to the front side of the device, a third electric push rod is controlled to contract, a second supporting plate can be driven to rotate clockwise, cut tailings are promoted to slide to the rear side of the device, the rod material discharging speed is increased, the rod material and the tailings can be separated, and the practicability is high. And the rod material cutting efficiency is improved, and the physical power consumption of workers is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component processing, and more specifically, to a cutting device for processing a photovoltaic component frame. Background Art

[0002] Photovoltaic is the abbreviation of solar photovoltaic power generation system. It is a new power generation system that uses the photovoltaic effect of solar cell semiconductor materials to directly convert solar radiation energy into electrical energy. It has two modes of operation: independent operation and grid-connected operation. Photovoltaic modules are needed for photovoltaic power generation. In order to protect the photovoltaic modules, frames are generally installed on the photovoltaic modules. When producing the frames, the poles need to be cut according to the size of the photovoltaic modules.

[0003] When using the common cutting device for processing photovoltaic module frames, workers are required to remove the cut rods one by one before starting a new round of rod cutting. This operation consumes a lot of physical energy for the workers, and the loading and unloading of rods back and forth will slow down the workers, seriously affecting the cutting efficiency of the rods, and further affecting the processing and production of the frames. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, the utility model provides a cutting device for processing the frame of a photovoltaic module. By pushing the two limit plates to move through the two first electric push rods, the rod material cut by the cutting assembly can be pushed to the front side of the device. The third electric push rod is controlled to contract to drive the second support plate to rotate clockwise, causing the cut tailings to slide to the rear side of the device. This not only speeds up the unloading of the rod material, but also allows the rod material to be separated from the tailings, thereby improving the cutting efficiency of the rod material and saving the physical exertion of workers.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cutting device for processing the frame of a photovoltaic module, comprising a support frame, two first support plates are fixed on the top of the support frame, a first electric push rod is arranged on the first support plate, a limit plate is fixedly installed on the output end of the first electric push rod, a clamping assembly is arranged on the back of the first support plate, the clamping assembly is used for clamping the rod material placed on the first support plate, a rotating rod is rotatably connected to the first support plate through a bearing, a second support plate is fixed between the two rotating rods, the second support plate is located in the middle of the two first support plates, U-shaped blocks are fixed on both the support frame and the second support plate, a carrier tube is rotatably connected between the relative inner walls of the U-shaped block through a pin shaft, a third electric push rod is arranged between the two carrier tubes, and a cutting assembly is arranged on the support frame, and the cutting assembly is used for cutting the rod material placed on the second support plate.

[0006] As a preferred technical solution of the utility model, two knife grooves are provided on the second supporting plate.

[0007] As a preferred technical solution of the utility model, the clamping assembly includes a first fixed plate, which is fixedly mounted on a first support plate, a second electric push rod is provided on the top of the first fixed plate, a pressure plate is fixedly mounted on the output end of the second electric push rod, and the pressure plate is located above the first support plate.

[0008] As a preferred technical solution of the utility model, the cutting assembly includes a second fixed plate, the second fixed plate is fixedly mounted on the support frame, a fourth electric push rod is arranged on the top of the second fixed plate, and the output end of the fourth electric push rod is fixedly mounted with the first carrier plate.

[0009] As a preferred technical solution of the utility model, a second carrier plate is fixed to the bottom of the first carrier plate, two fixed blocks are fixed to the bottom of the second carrier plate, a first support rod is penetrated through the fixed block, and the junction between the fixed block and the first support rod is rotatably connected through a bearing, a blade is fixed to one end of the first support rod, the two blades are vertically arranged, and a first bevel gear is fixed to the other end of the first support rod.

[0010] As a preferred technical solution of the utility model, the bottom of the second carrier plate is rotatably connected to a second support rod through a bearing, a second bevel gear is fixed to the bottom end of the second support rod, the second bevel gear and the two first bevel gears are meshed with each other, a drive motor is provided on the top of the second carrier plate, and the second support rod is driven by the drive motor.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model pushes the two limit plates to move by the two first electric push rods, so that the rod material cut by the cutting assembly can be pushed to the front side of the device. The third electric push rod is controlled to retract, which can drive the second support plate to rotate clockwise, so that the cut tailings can slide to the rear side of the device, which not only speeds up the unloading speed of the rod material, but also allows the rod material and the tailings to be separated, thereby improving the cutting efficiency of the rod material and saving the physical energy of the workers.

[0013] 2. The utility model pushes the blade downward through the fourth electric push rod, and the driving motor drives the second bevel gear to rotate. With the help of the second bevel gear and the two first bevel gears meshing with each other, the driving motor can drive the two blades to rotate at the same time to complete the three-stage cutting of the rod material, which can speed up the efficiency of rod cutting and better meet the actual needs of frame processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2This is a position relationship diagram of the support frame, the first support plate, the limit plate, and the clamping assembly in the utility model;

[0016] Figure 3 This is a position relationship diagram of the transfer rod, the second support plate, the U-shaped block, and the third electric push rod of the utility model;

[0017] Figure 4 It is a schematic diagram of the overall structure of the cutting assembly in the utility model;

[0018] Figure 5 It is a partial structural schematic diagram of the cutting component in the utility model.

[0019] In the figure: 1, support frame; 2, first support plate; 3, first electric push rod; 4, limit plate; 5, first fixed plate; 6, second electric push rod; 7, pressure plate; 8, rotating rod; 9, second support plate; 10, U-shaped block; 11, carrier tube; 12, third electric push rod; 13, knife groove; 14, second fixed plate; 15, fourth electric push rod; 16, first carrier plate; 17, second carrier plate; 18, fixed block; 19, first support rod; 20, blade; 21, first bevel gear; 22, second support rod; 23, second bevel gear; 24, drive motor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] like Figures 1 to 5 As shown, the utility model provides a cutting device for processing the frame of a photovoltaic component, comprising a support frame 1, two first support plates 2 are fixed on the top of the support frame 1, a first electric push rod 3 is arranged on the first support plate 2, a limit plate 4 is fixedly installed on the output end of the first electric push rod 3, a clamping assembly is arranged on the back of the first support plate 2, the clamping assembly is used for clamping the rod material placed on the first support plate 2, a rotating rod 8 is rotatably connected to the first support plate 2 through a bearing, a second support plate 9 is fixed between the two rotating rods 8, the second support plate 9 is located in the middle of the two first support plates 2, and two knife grooves 13 are opened on the second support plate 9, U-shaped blocks 10 are fixed on both the support frame 1 and the second support plate 9, a carrier tube 11 is rotatably connected between the relative inner walls of the U-shaped block 10 through a pin shaft, a third electric push rod 12 is arranged between the two carrier tubes 11, and a cutting assembly is arranged on the support frame 1, and the cutting assembly is used for cutting the rod material placed on the second support plate 9.

[0022] By using the two first electric push rods 3 to push the two limit plates 4 to move, the rod material cut by the cutting assembly can be pushed to the front side of the device. By controlling the third electric push rod 12 to retract, the second support plate 9 can be driven to rotate clockwise, causing the cut tailings to slide to the back side of the device, which not only speeds up the unloading of the rod material, but also allows the rod material and the tailings to be separated.

[0023] Among them, the clamping assembly includes a first fixed plate 5, which is fixedly installed on the first support plate 2. A second electric push rod 6 is arranged on the top of the first fixed plate 5. A pressure plate 7 is fixedly installed on the output end of the second electric push rod 6. The pressure plate 7 is located above the first support plate 2.

[0024] The second electric push rod 6 is used to push the pressing plate 7 downward, so that the pressing plate 7 can cooperate with the first supporting plate 2 to clamp the rod material, thereby preventing the rod material from shaking during cutting.

[0025] The cutting assembly includes a second fixed plate 14, which is fixedly mounted on the support frame 1, a fourth electric push rod 15 is arranged on the top of the second fixed plate 14, a first carrier plate 16 is fixedly mounted on the output end of the fourth electric push rod 15, a second carrier plate 17 is fixedly mounted on the bottom of the first carrier plate 16, two fixed blocks 18 are fixed on the bottom of the second carrier plate 17, a first support rod 19 is penetrated on the fixed block 18, and the joint of the fixed block 18 and the first support rod 19 is rotatably connected through a bearing, and a blade is fixed at one end of the first support rod 19 20, the two blades 20 are vertically arranged, and the blades 20 are located directly above the knife groove 13, the angle between the blades 20 and the rod to be cut is 45°, a first bevel gear 21 is fixed to the other end of the first support rod 19, the bottom of the second carrier plate 17 is rotatably connected to the second support rod 22 through a bearing, a second bevel gear 23 is fixed to the bottom end of the second support rod 22, the second bevel gear 23 and the two first bevel gears 21 are meshed with each other, a driving motor 24 is arranged on the top of the second carrier plate 17, and the second support rod 22 is driven by the driving motor 24.

[0026] The fourth electric push rod 15 is used to push the blade 20 downward, and the driving motor 24 drives the second bevel gear 23 to rotate. With the help of the second bevel gear 23 and the two first bevel gears 21 meshing with each other, the driving motor 24 can drive the two blades 20 to rotate at the same time, completing the three-stage cutting of the rod material, which can speed up the efficiency of rod cutting.

[0027] The working principle and use process of this utility model:

[0028] The rod material for producing the frame is placed on the first support plate 2. According to the cutting requirements, the position of the rod material is adjusted, and the rod material is closely fitted with the limit plate 4. The second electric push rod 6 is controlled to push the pressure plate 7 downward, so that the pressure plate 7 cooperates with the first support plate 2 to clamp the rod material. The drive motor 24 is controlled to drive the second bevel gear 23 to rotate. With the help of the second bevel gear 23 and the two first bevel gears 21, the drive motor 24 can drive the two blades 20 to rotate at the same time. The fourth electric push rod 15 is controlled to extend so that the fourth electric push rod 15 pushes the two blades 20 downward to complete the three-stage cutting of the rod material, with qualified rod materials on both sides and cutting tail materials in the middle.

[0029] By operating the two first electric push rods 3 to push the two limit plates 4 to move, the rod material cut by the cutting assembly can be pushed to the front side of the device. By operating the third electric push rod 12 to retract, the second support plate 9 can be driven to rotate clockwise, causing the cut tailings to slide to the back side of the device, helping to complete the unloading of the rod material. The worker can place the new rod material on the first support plate 2 again and continue cutting the rod material.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cutting device for processing a photovoltaic module frame, comprising a support frame (1), characterized in that: Two first support plates (2) are fixed on the top of the support frame (1), a first electric push rod (3) is arranged on the first support plate (2), a limit plate (4) is fixedly installed on the output end of the first electric push rod (3), a clamping assembly is arranged on the back of the first support plate (2), the clamping assembly is used to clamp the rod material placed on the first support plate (2), a rotating rod (8) is rotatably connected to the first support plate (2) through a bearing, a second support plate (9) is fixed between the two rotating rods (8), and the second support plate (9) is located in the middle of the two first support plates (2), U-shaped blocks (10) are fixed on the support frame (1) and the second support plate (9), a carrier tube (11) is rotatably connected between the relative inner walls of the U-shaped block (10) through a pin shaft, and a third electric push rod (12) is arranged between the two carrier tubes (11), and a cutting assembly is arranged on the support frame (1), and the cutting assembly is used to cut the rod material placed on the second support plate (9).

2. A photovoltaic module frame processing cutting device according to claim 1, characterized in that: The second support plate (9) is provided with two knife grooves (13).

3. A cutting device for processing a photovoltaic module frame according to claim 1, characterized in that: The clamping assembly comprises a first fixing plate (5), wherein the first fixing plate (5) is fixedly mounted on a first supporting plate (2), a second electric push rod (6) is arranged on the top of the first fixing plate (5), a pressing plate (7) is fixedly mounted on the output end of the second electric push rod (6), and the pressing plate (7) is located above the first supporting plate (2).

4. A cutting device for processing a photovoltaic module frame according to claim 1, characterized in that: The cutting assembly comprises a second fixing plate (14), the second fixing plate (14) is fixedly mounted on the support frame (1), a fourth electric push rod (15) is arranged on the top of the second fixing plate (14), and a first carrier plate (16) is fixedly mounted on the output end of the fourth electric push rod (15).

5. A photovoltaic module frame processing cutting device according to claim 4, characterized in that: A second carrier plate (17) is fixed to the bottom of the first carrier plate (16), and two fixing blocks (18) are fixed to the bottom of the second carrier plate (17).

6. A cutting device for processing a photovoltaic module frame according to claim 5, characterized in that: A first support rod (19) is provided through the fixed block (18), and the fixed block (18) and the first support rod (19) are rotatably connected at a joint through a bearing, a blade (20) is fixed to one end of the first support rod (19), and the two blades (20) are vertically arranged, and a first bevel gear (21) is fixed to the other end of the first support rod (19).

7. A cutting device for processing a photovoltaic module frame according to claim 6, characterized in that: The bottom of the second carrier plate (17) is rotatably connected to a second support rod (22) via a bearing, and a second bevel gear (23) is fixed to the bottom end of the second support rod (22).

8. A photovoltaic module frame processing cutting device according to claim 7, characterized in that: The second bevel gear (23) is meshed with the two first bevel gears (21), a driving motor (24) is provided on the top of the second carrier plate (17), and the second support rod (22) is driven by the driving motor (24).

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