Cutting device for photovoltaic support production

By designing a cleaning mechanism in the photovoltaic bracket cutting equipment, and using the driving motor to drive the cleaning brush to scrape the accumulated large-particle waste, the problem of filter plate blockage is solved, ensuring the normal passing and classification collection effect of metal powder.

CN222570059UActive Publication Date: 2025-03-07TIANJIN XINRUN HENGXIN NEW ENERGY TECH DEV CO LTD
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Patent Information

Application Number
CN202420593696.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-03-07
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

In existing photovoltaic bracket cutting equipment, the mesh filter plate is easily blocked due to the accumulation of large particulate waste, resulting in the inability to pass through the metal powder, affecting the classification and collection effect.

Method used

A cutting device for the production of photovoltaic brackets is designed, including a cleaning mechanism and a driving mechanism. The cleaning mechanism includes a driving motor, a disc, a box and a cleaning brush. The driving motor drives the cleaning brush to reciprocate left and right, scraping down large particles of waste accumulated on the top of the filter plate.

Benefits of technology

It effectively prevents large-particle waste from clogging the mesh holes of the filter plate, ensures that the metal powder can pass through the filter plate normally, and ensures the classification and collection effect of cutting waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of photovoltaic support machining equipment, and discloses a cutting device for photovoltaic support production, which comprises supporting legs, a table is fixedly mounted at the tops of the supporting legs, a material collecting box is fixedly connected to the middle of the bottom end of the table, and a filter plate is fixedly mounted between the middles of the two sides of the inner wall of the material collecting box; and the cleaning mechanism is arranged in the material collecting box. By arranging the cleaning brush, the driving motor, the disc, the square frame and the round block, the rotating shaft can drive the disc and the round block to rotate by starting the driving motor, so that the square frame can drive the cross rod and the cleaning brush to reciprocate left and right; by means of the structure, large-particle cutting waste accumulated at the top of the filter plate can be scraped into the grooves in the two sides of the filter plate, the large-particle cutting waste is prevented from blocking meshes of the filter plate, therefore, metal powder generated by follow-up cutting can normally penetrate through the filter plate, and then the classified collection effect of the cutting waste is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic bracket processing equipment, and more specifically, the utility model relates to a cutting device for photovoltaic bracket production. Background Art

[0002] Photovoltaic bracket is a special bracket designed for placing, installing and fixing solar panels in solar photovoltaic power generation system. Photovoltaic bracket is made of metal poles, supports, beams and shafts, which can track the trajectory of the sun. The slide rails and accessories can also be equipped with transmission and control components. In the production process of photovoltaic brackets, workers often need cutting equipment to cut the bracket materials. For example, Chinese patent with announcement number CN216938656U discloses a photovoltaic bracket cutting device, including a base, a roller group is arranged on the top of the base, a rack is installed on the top of the base, and a first threaded rod is arranged on the top of the rack. The end of the first threaded rod passes through the frame bearing and is connected to a pressure plate. A limiting mechanism is provided on the inner wall of the frame. The end of the limiting mechanism is connected to the pressure plate. A mounting frame is installed on the top of the base. During actual use of the equipment, larger particles of cutting waste are filtered through a mesh filter plate, and metal powder passes through the mesh filter plate into the collection box to achieve the purpose of classified collection. However, as the cutting operation proceeds, more and more large particles of waste will accumulate on the surface of the mesh filter plate, which can easily cause blockage of the mesh, resulting in the inability of metal powder to pass through the filter plate, thereby affecting the effect of classified collection. Therefore, it needs to be improved. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a cutting device for photovoltaic bracket production, which has the advantage of being able to prevent cutting waste from clogging a filter plate.

[0004] To achieve the above purpose, the utility model provides the following technical solution: a cutting device for photovoltaic bracket production, comprising:

[0005] A support leg, a table is fixedly installed on the top of the support leg, a collection box is fixedly connected to the middle of the bottom end of the table, and a filter plate is fixedly installed between the middle parts of the two sides of the inner wall of the collection box;

[0006] A cleaning mechanism is arranged inside the aggregate box;

[0007] A driving mechanism, which is arranged above the table;

[0008] Among them, the cleaning mechanism includes a driving motor, which is fixedly installed in the middle of the right end of the aggregate box, and the output shaft of the driving motor is fixedly sleeved with a rotating shaft, and the top of the rotating shaft is fixedly connected with a disc, and a cleaning brush is movably installed on the right side of the top of the filter plate, and the middle of the right end of the cleaning brush is fixedly connected with a cross bar, the right end of the cross bar penetrates the aggregate box and is fixedly connected with a square frame, and the top of the disc is fixedly installed with a round block located inside the square frame, and the disc drives the round block to rotate, so that the square frame can drive the cross bar and the cleaning brush to reciprocate left and right.

[0009] As a preferred technical solution of the utility model, it includes:

[0010] The driving mechanism includes a first brake motor, which is fixedly installed on the right end of the top of the table. The output shaft of the first brake motor is fixedly sleeved with a first circular shaft. The front end of the first circular shaft is fixedly connected with a gear. A top groove is opened on the right side of the top of the table. A baffle plate located above the top groove is movably installed on the top of the table. The bottom end of the baffle plate is fixedly connected with a sliding block located inside the top groove. A tooth plate is fixedly connected to the top of the rear end of the baffle. The tooth plate is meshingly connected to the gear. The rotation of the gear can enable the tooth plate to drive the baffle plate to move left or right.

[0011] As a preferred technical solution of the utility model, it also includes:

[0012] The clamping mechanism is arranged above the table and includes a frame, which is fixedly installed in the middle of the top of the table. A first electric push rod is fixedly installed on the right side of the top of the inner wall of the frame, a push-pull block is fixedly installed at the bottom end of the first electric push rod, and a pad is fixedly connected to the bottom end of the push-pull block.

[0013] As a preferred technical solution of the utility model, a second electric push rod is fixedly installed on the left side of the top of the frame, and the bottom end of the second electric push rod passes through the frame and is fixedly connected to a lifting plate.

[0014] As a preferred technical solution of the utility model, a second brake motor is fixedly installed at the bottom end of the lifting plate, the output shaft of the second brake motor is fixedly sleeved with a second round shaft, and the right end of the second round shaft is fixedly connected with a cutting blade. As a preferred technical solution of the utility model, the outer surface of the round block is slidably connected to the inner wall of the square frame, and the outer surface of the round block and the inner wall of the square frame are both smooth.

[0015] As a preferred technical solution of the utility model, the cushion block is made of rubber, and the bottom surface of the cushion block is rough.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0017] 1. The utility model is provided with a cleaning brush, a driving motor, a disc, a square frame and a round block. By starting the driving motor, the rotating shaft can drive the disc and the round block to rotate, so that the square frame can drive the cross bar and the cleaning brush to reciprocate left and right. Due to the movement of the cleaning brush, the large-particle cutting waste accumulated on the top of the filter plate will be scraped off into the grooves on both sides of the filter plate to avoid clogging the mesh of the filter plate, so that the metal powder generated by subsequent cutting can pass through the filter plate normally, thereby ensuring the effect of classified collection of cutting waste.

[0018] 2. The utility model sets a first brake motor, a gear, a toothed plate and a baffle. By starting the first brake motor, the first circular shaft can drive the gear to rotate. Due to the meshing connection between the gear and the toothed plate, the toothed plate can drive the baffle to move left or right, thereby facilitating automatic adjustment of the position of the baffle according to the cutting length requirements, thereby facilitating use by staff and improving the cutting efficiency of the photovoltaic bracket. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure inside the aggregate box of the utility model;

[0021] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0022] Figure 4 It is a schematic diagram of the structure inside the aggregate box of the utility model;

[0023] Figure 5 for Figure 3 Schematic diagram of the local enlarged structure at point A in the middle.

[0024] In the figure: 1. support leg; 2. table; 3. collection box; 4. filter plate; 5. drive motor; 6. rotating shaft; 7. disc; 8. cleaning brush; 9. cross bar; 10. frame; 11. round block; 12. first brake motor; 13. first circular shaft; 14. gear; 15. top groove; 16. baffle; 17. slider; 18. tooth plate; 19. frame; 20. first electric push rod; 21. push-pull block; 22. cushion block; 23. second electric push rod; 24. lifting plate; 25. second brake motor; 26. second circular shaft; 27. cutting disc. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] like Figures 1 to 5 As shown, the utility model provides a cutting device for photovoltaic bracket production, including:

[0027] A support leg 1, a table 2 is fixedly installed on the top of the support leg 1, a collection box 3 is fixedly connected to the middle of the bottom end of the table 2, and a filter plate 4 is fixedly installed between the middle parts of the two sides of the inner wall of the collection box 3;

[0028] A cleaning mechanism, which is arranged inside the collecting box 3;

[0029] A driving mechanism, which is arranged above the table 2;

[0030] Among them, the cleaning mechanism includes a driving motor 5, which is fixedly installed in the middle of the right end of the aggregate box 3. The output shaft of the driving motor 5 is fixedly sleeved with a rotating shaft 6, and a disc 7 is fixedly connected to the top of the rotating shaft 6. A cleaning brush 8 is movably installed on the right side of the top of the filter plate 4, and a cross bar 9 is fixedly connected to the middle of the right end of the cleaning brush 8. The right end of the cross bar 9 penetrates the aggregate box 3 and is fixedly connected to a square frame 10. A round block 11 located inside the square frame 10 is fixedly installed on the top of the disc 7. The disc 7 drives the round block 11 to rotate, so that the square frame 10 drives the cross bar 9 and the cleaning brush 8 to reciprocate left and right.

[0031] By starting the driving motor 5, the rotating shaft 6 can drive the disc 7 and the round block 11 to rotate, so that the square frame 10 can drive the cross bar 9 and the cleaning brush 8 to reciprocate left and right. Due to the movement of the cleaning brush 8, the large-particle cutting waste accumulated on the top of the filter plate 4 will be scraped into the grooves on both sides of the filter plate 4.

[0032] Among them, there are:

[0033] The driving mechanism includes a first brake motor 12, which is fixedly installed on the right end of the top of the table 2. The output shaft of the first brake motor 12 is fixedly sleeved with a first circular shaft 13, and the front end of the first circular shaft 13 is fixedly connected with a gear 14. A top groove 15 is opened on the right side of the top of the table 2. A baffle 16 located above the top groove 15 is movably installed on the top of the table 2. The bottom end of the baffle 16 is fixedly connected with a slider 17 located inside the top groove 15. A tooth plate 18 is fixedly connected to the top of the rear end of the baffle 16. The tooth plate 18 is meshingly connected with the gear 14. When the gear 14 rotates, the tooth plate 18 can drive the baffle 16 to move left or right.

[0034] By starting the first brake motor 12, the first circular shaft 13 can drive the gear 14 to rotate. Since the gear 14 is meshed with the toothed plate 18, the rotation of the gear 14 can enable the toothed plate 18 to drive the baffle 16 to move left or right, thereby changing the position of the baffle 16 to adjust the cutting length of the bracket.

[0035] Among them, also include:

[0036] The clamping mechanism is arranged above the table 2, and includes a frame 19, which is fixedly installed in the middle of the top of the table 2. A first electric push rod 20 is fixedly installed on the right side of the top of the inner wall of the frame 19, and a push-pull block 21 is fixedly installed at the bottom end of the first electric push rod 20, and a pad 22 is fixedly connected to the bottom end of the push-pull block 21.

[0037] By starting the first electric push rod 20, the push-pull block 21 can drive the cushion block 22 to move downward, so that the bracket can be pressed and fixed to ensure stability during subsequent cutting.

[0038] A second electric push rod 23 is fixedly installed on the left side of the top of the frame 19 , and the bottom end of the second electric push rod 23 passes through the frame 19 and is fixedly connected to a lifting plate 24 .

[0039] By starting the second electric push rod 23, the lifting plate 24 can be moved upward or downward.

[0040] A second brake motor 25 is fixedly mounted on the bottom end of the lifting plate 24 , a second circular shaft 26 is fixedly sleeved on the output shaft of the second brake motor 25 , and a cutting blade 27 is fixedly connected to the right end of the second circular shaft 26 .

[0041] By starting the second brake motor 25, the second circular shaft 26 can drive the cutting blade 27 to rotate, so that the photovoltaic bracket can be cut.

[0042] The outer surface of the round block 11 is slidably connected to the inner wall of the square frame 10 , and both the outer surface of the round block 11 and the inner wall of the square frame 10 are smooth.

[0043] The outer surface of the round block 11 and the inner wall of the square frame 10 are both smooth, so that the round block 11 can slide more smoothly inside the square frame 10.

[0044] The cushion block 22 is made of rubber, and the bottom surface of the cushion block 22 is rough.

[0045] Due to the soft nature of rubber, the photovoltaic bracket can be compressed and protected well at the same time.

[0046] The working principle and use process of this utility model:

[0047] First, the staff needs to adjust the position of the baffle 16 according to the cutting length, and can start the first brake motor 12. Due to the operation of the first brake motor 12, the first circular shaft 13 can drive the gear 14 to rotate. Due to the meshing connection between the gear 14 and the toothed plate 18, the toothed plate 18 can drive the baffle 16 to move left or right. After adjusting the position of the baffle 16, the right end of the conveyed bracket material is abutted against the left end of the baffle 16, and then the first electric push rod 20 is started, so that the push-pull block 21 drives the pad 22 to move downward to press the bracket, and then the second electric push rod 23 and the second brake motor 25 are started. Due to the operation of the second brake motor 25, the second circular shaft 26 will drive the cutting blade 27 to rotate. At the same time, the second electric push rod 23 pushes the lifting plate 24 to make the second brake motor 25 move downward, so that the bracket material can be cut.

[0048] The cutting waste will fall to the top of the filter plate 4, among which the metal powder falls to the bottom of the inner wall of the collecting box 3 through the filter plate 4, and the large-particle waste is filtered by the filter plate 4. When a large amount of large-particle waste is accumulated on the top of the filter plate 4, the staff can start the driving motor 5. Due to the operation of the driving motor 5, the rotating shaft 6 can drive the disc 7 and the round block 11 to rotate. Due to the rotation of the round block 11, the inner wall of the square frame 10 will be squeezed, so that the square frame 10 can drive the cross bar 9 and the cleaning brush 8 to reciprocate left and right. Due to the movement of the cleaning brush 8, the large-particle cutting waste accumulated on the top of the filter plate 4 will be scraped into the grooves on both sides of the filter plate 4 to avoid clogging the mesh of the filter plate 4, so that the metal powder generated by the subsequent cutting can pass through the filter plate 4 normally, thereby ensuring the effect of classified collection of cutting waste.

[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cutting device for photovoltaic bracket production, characterized in that: Included are: A support leg (1), a table (2) is fixedly mounted on the top of the support leg (1), a collection box (3) is fixedly connected to the middle of the bottom end of the table (2), and a filter plate (4) is fixedly mounted between the middle of both sides of the inner wall of the collection box (3); A cleaning mechanism, which is arranged inside the material collection box (3); A driving mechanism, which is arranged above the table (2); The cleaning mechanism comprises a driving motor (5), wherein the driving motor (5) is fixedly mounted in the middle of the right end of the aggregate box (3), the output shaft of the driving motor (5) is fixedly sleeved with a rotating shaft (6), the top of the rotating shaft (6) is fixedly connected with a disc (7), a cleaning brush (8) is movably mounted on the right side of the top of the filter plate (4), a cross bar (9) is fixedly connected to the middle of the right end of the cleaning brush (8), the right end of the cross bar (9) passes through the aggregate box (3) and is fixedly connected to a square frame (10), a round block (11) located inside the square frame (10) is fixedly mounted on the top of the disc (7), and the disc (7) drives the round block (11) to rotate so that the square frame (10) drives the cross bar (9) and the cleaning brush (8) to reciprocate left and right.

2. A photovoltaic bracket production cutting device according to claim 1, characterized in that: Included are: The driving mechanism comprises a first brake motor (12), wherein the first brake motor (12) is fixedly mounted on the right end of the top of the table (2), the output shaft of the first brake motor (12) is fixedly sleeved with a first circular shaft (13), the front end of the first circular shaft (13) is fixedly connected with a gear (14), a top groove (15) is provided on the right side of the top of the table (2), a baffle (16) located above the top groove (15) is movably mounted on the top of the table (2), the bottom end of the baffle (16) is fixedly connected with a slider (17) located inside the top groove (15), the top of the rear end of the baffle (16) is fixedly connected with a toothed plate (18), the toothed plate (18) is meshingly connected with the gear (14), and the rotation of the gear (14) enables the toothed plate (18) to drive the baffle (16) to move left or right.

3. A photovoltaic bracket production cutting device according to claim 1, characterized in that: Also included are: A clamping mechanism is arranged above a table (2), comprising a frame (19), wherein the frame (19) is fixedly mounted in the middle of the top of the table (2), a first electric push rod (20) is fixedly mounted on the right side of the top of the inner wall of the frame (19), a push-pull block (21) is fixedly mounted at the bottom end of the first electric push rod (20), and a cushion block (22) is fixedly connected to the bottom end of the push-pull block (21).

4. A photovoltaic bracket production cutting device according to claim 3, characterized in that: A second electric push rod (23) is fixedly installed on the left side of the top of the frame (19); the bottom end of the second electric push rod (23) passes through the frame (19) and is fixedly connected to a lifting plate (24).

5. A photovoltaic bracket production cutting device according to claim 4, characterized in that: A second brake motor (25) is fixedly mounted on the bottom end of the lifting plate (24); an output shaft of the second brake motor (25) is fixedly sleeved with a second circular shaft (26); and a cutting blade (27) is fixedly connected to the right end of the second circular shaft (26).

6. A photovoltaic bracket production cutting device according to claim 1, characterized in that: The outer surface of the round block (11) is slidably connected to the inner wall of the square frame (10), and the outer surface of the round block (11) and the inner wall of the square frame (10) are both smooth.

7. A photovoltaic bracket production cutting device according to claim 3, characterized in that: The cushion block (22) is made of rubber, and the bottom surface of the cushion block (22) is rough.

Citation Information

Patent Citations

  • Photovoltaic support cutting equipment

    CN216938656U