Medium-thickness aluminum plate sawing machine
By designing hydraulic cylinder-driven protective cover structure and sound insulation and vibration-proof plate in the aluminum plate sawing machine, the inconvenience and noise problems of waste chip cleaning in the existing aluminum plate sawing machine are solved, and effective protection of waste chips and noise reduction are achieved.
Patent Information
- Application Number
- CN202420606506.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The protective cover structure of the existing aluminum plate sawing machine is integrated, with a small opening that causes inconvenient cleaning of waste chips and noise will be generated when waste chips splash.
A medium-thick aluminum plate sawing machine is designed, using a hydraulic cylinder to drive the mounting plate and protective plate of the protective cover to move downward, so that the protective plate and the top of the aluminum plate are fitted. The sawing mechanism is carried out between the protective plates, and the waste chips are drawn out through the sawing grooves and the chip outlet grooves. The sound insulation and vibration-resisting plate is used to reduce noise.
Effectively prevent waste chip splash, simplify waste chip cleaning, reduce noise, and improve the safety and efficiency of the sawing process.
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Figure CN222570079U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sawing machines, in particular to a sawing machine for medium-thick aluminum plates. Background Art
[0002] Aluminum sheet is a type of aluminum material. It refers to the use of plastic processing methods to process aluminum ingots through rolling, extrusion, stretching and forging to finally make plate-shaped aluminum products. In the processing of high-strength medium and thick aluminum sheets, it is often necessary to cut long strips of materials. When cutting aluminum sheets, an aluminum sheet sawing machine is required to cut the aluminum sheets into the required specifications.
[0003] In order to prevent waste chips from splashing, the aluminum plate sawing machine in the related technology usually connects a protective cover with slots on the frame of the aluminum plate sawing machine through a hydraulic cylinder. At this time, the protective cover can position the sawed aluminum plate, and at the same time, the protective cover can protect the sawing disc in the protective cover, so that waste chips are not easy to splash.
[0004] However, the protective cover has some shortcomings in actual use: since the protective cover is an integrated structure and the opening of the protective cover is small, it is inconvenient to clean the residual waste on the inner wall of the protective cover, and the waste will hit the protective cover and produce noise when it splashes continuously and quickly.
[0005] In view of this, the present technical solution proposes a medium-thick aluminum plate sawing machine to better solve the above-mentioned problems. Utility Model Content
[0006] The purpose of the utility model is to provide a medium-thickness aluminum plate sawing machine in order to solve the above-mentioned problems.
[0007] The technical solution adopted by the utility model is as follows: a medium-thick aluminum plate sawing machine comprises a sawing machine body, wherein a sawing groove and a chip discharge groove are provided inside the sawing machine body, and a medium-thick aluminum plate is placed on the top of the sawing machine body, and the medium-thick aluminum plate is located above the sawing groove;
[0008] A driving mechanism is arranged on the upper left side of the sawing machine body, and a sawing mechanism is arranged in the driving mechanism and inserted into the sawing groove;
[0009] A fixing seat is fixedly connected to the upper right side of the driving mechanism, and a hydraulic cylinder is connected through the inside of the hydraulic cylinder, and a protective cover is installed at the protruding end of the hydraulic cylinder;
[0010] The protective cover comprises a mounting plate fixedly connected to the extended end of the hydraulic cylinder, a protective plate is hingedly connected to the bottom of the mounting plate, an operating slot is opened in the front and back of the mounting plate, and a positioning plate is inserted in the operating slot and the protective plate, a handle is fixedly connected to the upper end of the positioning plate, and a spring is connected between the handle and the bottom of the inner side of the operating slot;
[0011] A group of the protective plates are provided with limiting grooves at relative positions, and a limiting slider is inserted inside the limiting groove. A sound insulation and vibration damping plate is fixedly connected to one side of the limiting slider, and a fastening bolt is threadedly connected to the right side of the protective plate and the limiting slider.
[0012] In a preferred embodiment, the chip groove is located on the right side of the sawing machine body, and the chip groove and the sawing groove are in a communicating structure.
[0013] In a preferred embodiment, the sawing mechanism consists of a servo motor seat, a servo motor and a cutting disc, the servo motor is fixed on the servo motor seat, the driving mechanism consists of a driving motor and a screw, and the screw is threadedly connected to the servo motor seat of the sawing mechanism.
[0014] In a preferred embodiment, guide rods are movably inserted at both sides of the interior of the fixing seat, and the bottom ends of the guide rods are fixedly connected to both sides of the top of the mounting plate.
[0015] In a preferred embodiment, a positioning groove is formed at a position of the protective plate relative to the positioning plate, and the positioning plate is inserted into the positioning groove.
[0016] In a preferred embodiment, the operating groove is a T-shaped structure, and the spring is fixed on the bottom of the handle and the cross section of the T-shaped groove inside the operating groove.
[0017] In a preferred embodiment, the spacing between a group of the sound insulation and vibration damping plates is the same as the width of the sawing groove, and the sound insulation and vibration damping plates are made of butyl rubber as the main raw material and are covered with a layer of aluminum foil.
[0018] In a preferred embodiment, threaded holes matching the fastening bolts are provided at the relative positions of the protection plate and the right side of the limiting slider, and the fastening bolts are threadedly connected in the threaded holes.
[0019] In summary, due to the adoption of the above technical solution, the beneficial effect of the utility model is: it is convenient to better protect the waste chips generated when sawing medium and thick aluminum plates, so that the waste chips are not easy to splash and can be better collected and processed.
[0020] 1. In the utility model, the mounting plate and the protective plate are moved downward by the hydraulic cylinder, so that the protective plate fits with the top of the medium-thick aluminum plate. At the same time, the sawing mechanism is protected between a group of protective plates. When the sawing mechanism saws the medium-thick aluminum plate, part of the waste chips generated are led out through the sawing groove and the chip discharge groove, so that the waste chips are not easy to splash everywhere.
[0021] 2. In the utility model, since the sound insulation and vibration damping plate is made of butyl rubber as the main raw material and is covered with a layer of aluminum foil, the sound insulation and vibration damping plate plays a role of high temperature resistance and noise reduction, making it difficult for flying waste to produce a large impact sound, thereby reducing noise. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the protective cover of the utility model;
[0024] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure of the middle A area;
[0025] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure of region B in the middle.
[0026] Markings in the figure: 1-sawing machine body; 2-sawing groove; 3-chip groove; 4-medium-thick aluminum plate; 5-driving mechanism; 6-sawing mechanism; 7-fixed seat; 8-hydraulic cylinder; 9-protective cover; 10-mounting plate; 11-protective plate; 12-operating groove; 13-positioning plate; 14-handle; 15-spring; 16-limiting slide groove; 17-limiting slider; 18-sound insulation and vibration damping plate; 19-fastening bolts. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] The following will be combined Figure 1-Figure 4 The medium-thick aluminum plate sawing machine according to the embodiment of the utility model is described in detail.
[0029] refer to Figure 1 As shown, a medium-thick aluminum plate sawing machine includes a sawing machine body 1, the interior of which is provided with a sawing groove 2 and a chip groove 3, the chip groove 3 is located on the right side of the sawing machine body 1, and the chip groove 3 and the sawing groove 2 are in a connected structure, a medium-thick aluminum plate 4 is placed on the top of the sawing machine body 1, and the medium-thick aluminum plate 4 is located above the sawing groove 2.
[0030] refer to Figure 1 As shown, a driving mechanism 5 is arranged on the upper left side of the sawing machine body 1, and a sawing mechanism 6 is arranged in the driving mechanism 5 and inserted into the sawing groove 2, the sawing mechanism 6 is composed of a servo motor seat, a servo motor and a cutting disc, the servo motor is fixed on the servo motor seat, the driving mechanism 5 is composed of a driving motor and a lead screw, and the lead screw is threadedly connected to the servo motor seat of the sawing mechanism 6.
[0031] refer to Figure 1 As shown, a fixing seat 7 is fixedly connected to the upper right side of the driving mechanism 5, and a hydraulic cylinder 8 is connected through the inside of the hydraulic cylinder 8, and a protective cover 9 is installed on the protruding end of the hydraulic cylinder 8.
[0032] refer to Figure 1-3 As shown, the protective cover 9 includes a mounting plate 10 fixedly connected to the protruding end of the hydraulic cylinder 8, guide rods are movably inserted on both sides of the interior of the fixing seat 7, and the bottom ends of the guide rods are fixedly connected to both sides of the top of the mounting plate 10, a protective plate 11 is hinged at the front and back of the bottom of the mounting plate 10, an operating groove 12 is opened at the front and back of the interior of the mounting plate 10, and a positioning plate 13 is inserted in the operating groove 12 and the protective plate 11, a positioning groove is opened at the position of the protective plate 11 relative to the positioning plate 13, and the positioning plate 13 is inserted in the positioning groove, a handle 14 is fixedly connected to the upper end of the positioning plate 13, and a spring 15 is connected between the handle 14 and the inner bottom of the operating groove 12, the operating groove 12 is a T-shaped structure, and the spring 15 is fixed to the bottom of the handle 14 and the cross section of the T-shaped groove inside the operating groove 12.
[0033] refer to Figure 1 , 2 As shown in Figure 4, a group of protective plates 11 are provided with limiting grooves 16 at relative positions, and limiting sliders 17 are inserted inside the limiting grooves 16. A sound insulation and vibration damping plate 18 is fixedly connected to one side of the limiting slider 17. The spacing between a group of sound insulation and vibration damping plates 18 is the same as the width of the sawing groove 2. The sound insulation and vibration damping plates 18 are made of butyl rubber as the main raw material and are covered with a layer of aluminum foil. The protective plates 11 and the limiting slider 17 are threadedly connected on the right side thereof with fastening bolts 19. Threaded holes matching the fastening bolts 19 are provided on the relative positions of the protective plates 11 and the limiting slider 17, and the fastening bolts 19 are threadedly connected in the threaded holes.
[0034] The advantages of the present application are as follows: it is convenient to better protect the waste chips generated when the medium-thick aluminum plate 4 is sawed, so that the waste chips are not easy to splash and can be better collected and processed.
[0035] Working principle: When sawing the medium and thick aluminum plate 4, the medium and thick aluminum plate 4 is placed on the top of the sawing machine body 1 and above the sawing groove 2, and then the mounting plate 10 and the protective plate 11 are driven by the hydraulic cylinder 8 to move downward, so that the protective plate 11 is fitted with the top of the medium and thick aluminum plate 4, and the sawing mechanism 6 is moved. When the sawing mechanism 6 moves to the inside of a group of protective plates 11, the sawing mechanism 6 can saw the medium and thick aluminum plate 4. Since the sawing mechanism 6 is protected between a group of protective plates 11, when the sawing mechanism 6 saws the medium and thick aluminum plate 4 and generates waste chips, the waste chips are led out through the sawing groove 2 and the chip outlet groove 3, so that the waste chips are not easy to splash everywhere, and the sound insulation and vibration damping plate 18 is made of butyl rubber as the main raw material and is covered with a layer of aluminum foil. At this time, the sound insulation and vibration damping plate 18 plays a role of high temperature resistance and noise reduction, so that the splashing waste chips are not easy to produce a large impact sound, thereby reducing noise.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A medium-thickness aluminum plate sawing machine, comprising a sawing machine body (1), characterized in that: The sawing machine body (1) is provided with a sawing groove (2) and a chip discharge groove (3) inside, and a medium-thick aluminum plate (4) is placed on the top of the sawing machine body (1), and the medium-thick aluminum plate (4) is located above the sawing groove (2); A driving mechanism (5) is arranged on the upper left side of the sawing machine body (1), and a sawing mechanism (6) is arranged in the driving mechanism (5) and inserted into the sawing groove (2); A fixing seat (7) is fixedly connected to the upper right side of the driving mechanism (5), and a hydraulic cylinder (8) is connected through the inside of the hydraulic cylinder (8), and a protective cover (9) is installed at the protruding end of the hydraulic cylinder (8); The protective cover (9) comprises a mounting plate (10) fixedly connected to the extended end of the hydraulic cylinder (8), a protective plate (11) is hingedly connected to the bottom of the mounting plate (10) at the front and rear, an operating groove (12) is provided inside the mounting plate (10) at the front and rear, and a positioning plate (13) is inserted inside the operating groove (12) and the protective plate (11), a handle (14) is fixedly connected to the upper end of the positioning plate (13), and a spring (15) is connected between the handle (14) and the inner bottom of the operating groove (12); A group of the protective plates (11) are provided with limiting grooves (16) at relative positions, and a limiting slider (17) is inserted inside the limiting groove (16), a sound insulation and vibration damping plate (18) is fixedly connected to one side of the limiting slider (17), and a fastening bolt (19) is threadedly connected to the right side of the protective plates (11) and the limiting slider (17).
2. The medium-thickness aluminum plate sawing machine according to claim 1, characterized in that: The chip groove (3) is located on the right side of the sawing machine body (1), and the chip groove (3) and the sawing groove (2) are in a communicating structure.
3. The medium-thickness aluminum plate sawing machine according to claim 1, characterized in that: The sawing mechanism (6) is composed of a servo motor seat, a servo motor and a cutting disc, the servo motor is fixed on the servo motor seat, and the driving mechanism (5) is composed of a driving motor and a screw, and the screw is threadedly connected to the servo motor seat of the sawing mechanism (6).
4. The medium-thickness aluminum plate sawing machine according to claim 1, characterized in that: Guide rods are movably inserted into the two sides of the interior of the fixing seat (7), and the bottom ends of the guide rods are fixedly connected to the two sides of the top of the mounting plate (10).
5. The medium-thickness aluminum plate sawing machine according to claim 1, characterized in that: A positioning groove is provided on the protection plate (11) relative to the positioning plate (13), and the positioning plate (13) is inserted into the positioning groove.
6. The medium-thickness aluminum plate sawing machine according to claim 1, characterized in that: The operating groove (12) is a T-shaped structure, and the spring (15) is fixed on the bottom of the handle (14) and the cross section of the T-shaped groove inside the operating groove (12).
7. The medium-thickness aluminum plate sawing machine according to claim 1, characterized in that: The spacing between a group of the sound insulation and vibration damping plates (18) is the same as the width of the sawing groove (2), and the sound insulation and vibration damping plates (18) are made of butyl rubber as the main raw material and are coated with a layer of aluminum foil.
8. The medium-thickness aluminum plate sawing machine according to claim 1, characterized in that: The protective plate (11) and the right side of the limiting slide block (17) are both provided with threaded holes adapted to the fastening bolts (19), and the fastening bolts (19) are threadedly connected in the threaded holes.