Automatic assembly line for orderly arranging diamond abrasive particles

By designing an automatic assembly line for orderly arrangement of diamond abrasive particles including clamping structure, fixed structure and sorting structure, the problem of position deviation during installation and welding of diamond abrasive particles in the prior art is solved, automatic orderly arrangement and fixation are realized, and product quality and production efficiency are improved.

CN222570435UActive Publication Date: 2025-03-07HENAN MECHANICAL & ELECTRICAL VOCATIONAL COLLEGE
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Patent Information

Application Number
CN202420179776.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2025-03-07
Estimated Expiration
2034-01-25

AI Technical Summary

Technical Problem

The existing automatic assembly lines for orderly arrangement of diamond abrasive particles are prone to position deviations during the installation and welding process, resulting in reduced production efficiency and low product quality.

Method used

An automatic assembly line for the orderly arrangement of diamond abrasive particles including production lines, bases, support frames and support plates is designed. Through the clamping structure, fixed structure and sorting structure, the automatic orderly arrangement and fixation of diamond abrasive particles are achieved.

Benefits of technology

Through the automated orderly arrangement and fixing process, manual participation is reduced, the accuracy of diamond abrasive particles is improved and the product quality is improved, and the production efficiency is improved.

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Abstract

The utility model relates to the technical field of diamonds, in particular to a diamond abrasive particle orderly arrangement automatic assembly line which comprises a production line, a base, a supporting frame and a supporting plate, the production line is arranged on the side face of the base, the supporting frame is arranged at the upper end of the base, and the supporting plate is arranged at the upper end of the base. A clamping structure is arranged on the side face of the supporting plate, a fixing structure is arranged at the upper end of the supporting plate, a sorting structure is arranged on the side face of the supporting frame, and the sorting structure is located above the base; and a second motor is started, the second motor drives a fixed block to rotate to different angles, and then a movable block repeats the downward process, so that the effect of orderly arranging the diamond abrasive particle bodies is achieved, manual participation is reduced, and the product quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of diamonds, in particular to an automatic assembly line for orderly arranging diamond abrasive particles. Background Art

[0002] With the development of science and technology, automated production lines have become the mainstream of modern manufacturing, but the existing arrangement and assembly of diamond abrasives still require manual participation, so it is necessary to set up an automatic assembly line for orderly arrangement of diamond abrasives to prevent the problem of deviation in the arrangement of diamond abrasives. However, the existing device still has certain defects when used, such as:

[0003] Patent No. "CN202022465385.2" discloses a diamond roller with orderly arranged abrasives. When in use, the device arranges the diamond particles in an orderly manner on the working surface of the diamond roller to improve the surface roughness of the final workpiece, smooth the workload, reduce noise, and improve the durability of the diamond tool. However, when installing and welding the diamond abrasives, most of them are positioned manually, which may cause deviations in the arrangement position, thereby reducing production efficiency and reducing product quality. Utility Model Content

[0004] The utility model aims to solve the above-mentioned problem and proposes an automatic assembly line for orderly arrangement of diamond abrasive grains, thereby improving the problem of low product quality of the existing automatic assembly line for orderly arrangement of diamond abrasive grains.

[0005] A diamond abrasive grain orderly arranged automatic assembly line comprises a production line, a base, a support frame and a support plate: a production line is arranged on the side of the base, a support frame is arranged on the upper end of the base, a support plate is arranged on the upper end of the base, a clamping structure is arranged on the side of the support plate, a fixing structure is arranged on the upper end of the support plate, a sorting structure is arranged on the side of the support frame, and the sorting structure is located above the base.

[0006] Preferably, a support seat is arranged at the upper end of the base, and a first motor is arranged on the side of the support plate.

[0007] Preferably, the clamping structure includes a first threaded rod, a sliding rod and a clamping block, the first threaded rod is arranged on the side of the first motor, the sliding rod is arranged on the surface of the first threaded rod, and the clamping block is arranged on the side of the sliding rod.

[0008] Preferably, a second motor is arranged on the upper end of the support plate on the other side of the upper end of the base, a second threaded rod is arranged on the side of the second motor, and a sliding block is arranged on the surface thread of the second threaded rod.

[0009] Preferably, the fixed structure includes a connecting block, a third motor, a connecting plate, a brazing powder box, a powder nozzle, a glue box and a glue nozzle, the upper end of the sliding block is provided with a connecting block, the upper end of the connecting block is provided with a third motor, the lower end of the third motor is provided with a connecting plate, the upper end of the connecting plate is provided with a brazing powder box and a glue box, the lower end of the glue box is provided with a glue nozzle, and the lower end of the brazing powder box is provided with a powder nozzle.

[0010] Preferably, a first motor is disposed at the upper end of the support frame, a screw rod is disposed at the lower end of the first motor, and a moving block is disposed on a threaded surface of the screw rod.

[0011] Preferably, the sorting structure includes a connecting seat, a second motor and a fixed block, a connecting seat is provided on the side of the moving block, a second motor is provided on the upper end of the connecting seat, and a fixed block is provided at the lower end of the second motor.

[0012] Preferably, a baffle is provided on the side of the fixed block, a limit block is provided inside the fixed block, and a diamond abrasive body is clamped and provided at the lower end of the limit block.

[0013] The beneficial effects of the utility model are:

[0014] 1. Through the first motor, the screw rod, the moving block, the connecting seat, the second motor, the fixed block, the baffle, the limit block and the diamond abrasive body, firstly, the diamond abrasive body is engaged with the inside of the limit block, then the limit block is inserted into the inside of the fixed block, the baffle is lowered, the limit block is fixed, and then the first motor is turned on, so that the first motor drives the screw rod to rotate, the moving block moves downward on the surface of the screw rod, and the connecting seat is driven to move downward, so that the diamond abrasive body is fitted with the abrasive tool, and the diamond abrasive body is adhered and fixed by the glue on the surface of the abrasive tool, so that the diamond abrasive body is pulled out from the inside of the limit block, and then the move is opened and moved upward, driving the connecting seat to move upward, and the empty limit block inside the fixed block is replaced with the limit block with the diamond abrasive body embedded, and then the second motor is turned on, so that the second motor drives the fixed block to rotate to different angles, and then the moving block repeats the downward process, so as to achieve the effect of orderly arranging the diamond abrasive body, reduce manual participation, and improve product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall front-view stereoscopic structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the second motor and the fixing block of the utility model;

[0017] Figure 3It is a schematic diagram of the three-dimensional structure of the second motor and the second threaded rod installed in the utility model;

[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the first motor and the screw rod installation of the utility model;

[0019] Figure 5 It is a schematic diagram of the three-dimensional structure of the installation of the limit block and the diamond abrasive body of the utility model.

[0020] In the figure: 1. production line; 2. base; 3. support seat; 4. support plate; 5. first threaded rod; 6. first motor; 7. sliding rod; 8. support frame; 9. clamping block; 10. second motor; 11. second threaded rod; 12. sliding block; 13. connecting block; 14. connecting plate; 15. brazing powder box; 16. powder nozzle; 17. glue box; 18. glue nozzle; 19. first motor; 20. screw rod; 21. moving block; 22. connecting seat; 23. second motor; 24. fixed block; 25. baffle; 26. limit block; 27. diamond abrasive body; 28. third motor. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] When implementing: Figure 1-5 As shown, an automatic assembly line for orderly arrangement of diamond abrasive particles includes a production line 1, a base 2, a support frame 8 and a support plate 4: the production line 1 is arranged on the side of the base 2, the support frame 8 is arranged on the upper end of the base 2, the support plate 4 is arranged on the upper end of the base 2, a clamping structure is arranged on the side of the support plate 4, a fixing structure is arranged on the upper end of the support plate 4, and a sorting structure is arranged on the side of the support frame 8, and the sorting structure is located above the base 2.

[0023] A support seat 3 is disposed at the upper end of the base 2 , and a first motor 6 is disposed on the side of the support plate 4 .

[0024] The clamping structure includes a first threaded rod 5, a sliding rod 7 and a clamping block 9. The first threaded rod 5 is arranged on the side of the first motor 6, the sliding rod 7 is arranged on the surface of the first threaded rod 5, and the clamping block 9 is arranged on the side of the sliding rod 7.

[0025] When the device is in use, the mold is first transported to the position of the device through the production line 1, and the staff puts the mold on the surface of the support seat 3, and then turns on the first motor 6 to drive the first threaded rod 5 to rotate, so that the sliding rod 7 moves inward at the same time due to the opposite threads on both sides of the first threaded rod 5, and pushes the clamping block 9 to clamp and fix the mold to prevent the position of the mold from being offset and causing the arrangement position to be offset.

[0026] A second motor 10 is disposed on the upper end of the support plate 4 on the other side of the upper end of the base 2 , a second threaded rod 11 is disposed on the side of the second motor 10 , and a sliding block 12 is threadedly disposed on the surface of the second threaded rod 11 .

[0027] The fixed structure includes a connecting block 13, a third motor 28, a connecting plate 14, a brazing powder box 15, a powder nozzle 16, a glue box 17 and a glue nozzle 18. The upper end of the sliding block 12 is provided with the connecting block 13, the upper end of the connecting block 13 is provided with the third motor 28, the lower end of the third motor 28 is provided with the connecting plate 14, the upper end of the connecting plate 14 is provided with the brazing powder box 15 and the glue box 17, the lower end of the glue box 17 is provided with the glue nozzle 18, and the lower end of the brazing powder box 15 is provided with the powder nozzle 16;

[0028] When the device is in use, after the mold is fixed, the second motor 10 is turned on, so that the second motor 10 drives the second threaded rod 11 to rotate, and drives the sliding block 12 to move on the surface of the second threaded rod 11, and the sliding block 12 drives the connecting block 13 to move, so that the third motor 28 is located directly above the center of the support seat 3, and then the powder nozzle 16 and the glue nozzle 18 are respectively sprayed at fixed points to spray brazing powder and glue, and then the third motor 28 is turned on, so that the third motor 28 drives the connecting plate 14 to rotate, so that the connecting plate 14 drives the powder nozzle 16 and the glue nozzle 18 to perform different angles on the surface of the mold. Spraying is performed to form the required arrangement layout of the diamond abrasive body 27. Due to the different structures of the powder nozzle 16 and the glue nozzle 18, the brazing powder at the fixed point forms a circle, and the glue is located in the center of the circle to prevent the glue from mixing with dust and causing non-stick problems. The diamond abrasive body 27 is fixed by glue to prevent deviation during welding. After the diamond abrasive body 27 is fixed, the diamond abrasive body 27 is subjected to high-temperature brazing treatment. During the brazing process, the glue will dissolve and the brazing powder will melt to fix the diamond abrasive body 27 and the grinding tool together.

[0029] A first motor 19 is disposed at the upper end of the support frame 8 , a screw rod 20 is disposed at the lower end of the first motor 19 , and a moving block 21 is threadedly disposed on the surface of the screw rod 20 .

[0030] The sorting structure includes a connecting seat 22 , a second motor 23 and a fixed block 24 . The connecting seat 22 is arranged on the side of the moving block 21 , the second motor 23 is arranged on the upper end of the connecting seat 22 , and the fixed block 24 is arranged on the lower end of the second motor 23 .

[0031] A baffle 25 is disposed on the side of the fixed block 24, a limit block 26 is disposed inside the fixed block 24, and a diamond abrasive body 27 is engaged with the lower end of the limit block 26;

[0032] When the device is in use, firstly, the diamond abrasive body 27 is engaged with the lower end of the limit block 26, and then the limit block 26 is inserted into the interior of the fixed block 24, and the limit block 26 is fixed by the baffle 25, and then the first motor 19 is turned on to drive the screw 20 to rotate, so that the moving block 21 moves downward, and the connecting seat 22 moves downward, so that the diamond abrasive body 27 is fitted with the grinding tool, and at this time, the diamond abrasive body 27 is in contact with the glue and is adhered, and then the moving block 21 moves upward, The diamond abrasive body 27 is pulled out of the lower end of the limit block 26 to fix the diamond abrasive body 27 on the surface of the grinding tool, and the empty limit block 26 inside the fixed block 24 is replaced with the limit block 26 with the diamond abrasive body 27 embedded therein, and then the second motor 23 is turned on to drive the fixed block 24 to rotate to different angles, and the downward process is repeated by the moving block 21 to achieve the effect of orderly arranging the diamond abrasive body 27, thereby reducing manual participation and improving product quality.

[0033] When the utility model is in use, the abrasive tool is first transported to the position of the device through the production line 1, and the staff puts the abrasive tool on the surface of the support seat 3, and then turns on the first motor 6, so that the first motor 6 drives the first threaded rod 5 to rotate, and drives the sliding rod 7 to push the clamping block 9 to fix the abrasive tool, and then turns on the second motor 10, so that the second motor 10 drives the sliding block 12 to move, and the sliding block 12 drives the third motor 28 to be located directly above the center of the support seat 3, and then the powder nozzle 16 and the glue nozzle 18 are respectively sprayed at fixed points to spray brazing powder and glue, and then turns on the third motor 28, so that the third motor 28 drives the connecting plate 14 to rotate, so as to spray different angles on the surface of the abrasive tool, so as to form a layout in which the diamond abrasive body 27 is arranged in an orderly manner, and because the powder nozzle 16 and the glue nozzle 18 have different structures, the brazing powder at the fixed point is formed into a circle, so that the glue is located in the middle of the circle. The center is then turned on the first motor 19, the screw rod 20 is rotated, and the moving block 21 is moved downward, so that the diamond abrasive body 27 is in contact with the glue on the surface of the grinding tool and is adhered, and then the moving block 21 is moved upward, and the diamond abrasive body 27 is pulled out of the lower end of the limit block 26, so as to fix the diamond abrasive body 27 on the surface of the grinding tool, and then the empty limit block 26 inside the fixed block 24 is replaced with the limit block 26 with the diamond abrasive body 27 embedded, and the second motor 23 is turned on to drive the fixed block 24 to rotate to different angles, and the downward process is repeated by the moving block 21, so as to achieve the effect of orderly arranging the diamond abrasive body 27, reduce manual participation, and improve product quality, and then the diamond abrasive body 27 is subjected to high-temperature brazing. During the brazing process, the glue will dissolve and the brazing powder will melt to fix the diamond abrasive body 27 and the grinding tool together.

[0034] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An automatic assembly line for orderly arrangement of diamond abrasive particles, characterized in that: The invention comprises a production line (1), a base (2), a support frame (8) and a support plate (4): the production line (1) is arranged on the side of the base (2), the support frame (8) is arranged on the upper end of the base (2), the support plate (4) is arranged on the upper end of the base (2), a clamping structure is arranged on the side of the support plate (4), a fixing structure is arranged on the upper end of the support plate (4), and a sorting structure is arranged on the side of the support frame (8), and the sorting structure is located above the base (2).

2. The automatic assembly line for orderly arranging diamond abrasive particles according to claim 1, characterized in that: A support seat (3) is arranged at the upper end of the base (2), and a first motor (6) is arranged on the side of the support plate (4).

3. The automatic assembly line for orderly arranging diamond abrasive particles according to claim 2, characterized in that: The clamping structure comprises a first threaded rod (5), a sliding rod (7) and a clamping block (9); the first threaded rod (5) is arranged on the side of the first motor (6); the sliding rod (7) is arranged on the surface of the first threaded rod (5); and the clamping block (9) is arranged on the side of the sliding rod (7).

4. The automatic assembly line for orderly arranging diamond abrasive particles according to claim 1, characterized in that: A second motor (10) is arranged at the upper end of the support plate (4) on the other side of the upper end of the base (2), a second threaded rod (11) is arranged on the side of the second motor (10), and a sliding block (12) is arranged on the surface of the second threaded rod (11) in a threaded manner.

5. The automatic assembly line for orderly arranging diamond abrasive particles according to claim 4, characterized in that: The fixed structure comprises a connecting block (13), a third motor (28), a connecting plate (14), a brazing powder box (15), a powder nozzle (16), a glue box (17) and a glue nozzle (18); the upper end of the sliding block (12) is provided with a connecting block (13); the upper end of the connecting block (13) is provided with a third motor (28); the lower end of the third motor (28) is provided with a connecting plate (14); the upper end of the connecting plate (14) is provided with a brazing powder box (15) and a glue box (17); the lower end of the glue box (17) is provided with a glue nozzle (18); and the lower end of the brazing powder box (15) is provided with a powder nozzle (16).

6. The automatic assembly line for orderly arranging diamond abrasive particles according to claim 1, characterized in that: A first motor (19) is disposed at the upper end of the support frame (8), a screw rod (20) is disposed at the lower end of the first motor (19), and a moving block (21) is threadedly disposed on the surface of the screw rod (20).

7. The automatic assembly line for orderly arranging diamond abrasive particles according to claim 6, characterized in that: The sorting structure comprises a connecting seat (22), a second motor (23) and a fixed block (24); the connecting seat (22) is arranged on the side of the moving block (21); the second motor (23) is arranged on the upper end of the connecting seat (22); and the fixed block (24) is arranged on the lower end of the second motor (23).

8. The automatic assembly line for orderly arranging diamond abrasive particles according to claim 7, characterized in that: A baffle (25) is arranged on the side of the fixed block (24), a limit block (26) is arranged inside the fixed block (24), and a diamond abrasive particle body (27) is clamped and arranged at the lower end of the limit block (26).

Citation Information

Patent Citations

  • Diamond roller with orderly arranged abrasive particles

    CN213562021U