Novel double-station machining jig

Abstract

The utility model relates to the field of jig machining, in particular to a novel double-station machining jig which comprises a jig table, two independent clamp assemblies are installed above the top of the jig table, different parts can be fixed, the stability of part fixing can be improved through the clamp assemblies, and the machining efficiency is improved. A lifting table can be installed on the outer side of an operation table through the arrangement of the operation table, the lifting table is in a controllable movement state, a first machining rod and a second machining rod are driven to move through movement of the lifting table, and after the two parts are placed on the tops of the two different clamp assemblies correspondingly, the two parts can be machined through the lifting table. The first machining rod and the second machining rod can be respectively controlled to complete machining if simultaneous machining is needed, and when the first machining rod and the second machining rod need to alternately conduct simultaneous machining on the same part, only the first machining rod or the second machining rod needs to be moved to be located above the part, so that machining of the part is completed, and the production efficiency of the part is improved.

Description

Technical Field

[0001] The utility model relates to the field of jig processing, in particular to a novel double-station processing jig. Background Art

[0002] A jig is a tool widely used in industrial inventions, including mechanical jigs, woodworking jigs, welding jigs, etc. No matter which type of jig, it is used to improve the efficiency and precision of production during processing and production. Some welding jigs, in order to improve production efficiency or make the parts achieve the required processing purpose, will use double stations for simultaneous processing, thereby completing the efficient processing of parts of different materials or different shapes.

[0003] With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: since the shapes of parts made of different materials are also different, if the parts are not properly fixed during welding or other processing, the accuracy of the finished product will be affected, and the same part cannot be processed alternately or separately at the same time by different tools, which affects the efficiency of processing and production. Utility Model Content

[0004] In order to improve the problems of improper fixation of components on the jig and inability to process simultaneously or alternately, the present application provides a novel double-station processing jig.

[0005] The present application provides a new type of double-station processing fixture adopts the following technical solution: a new type of double-station processing fixture, including a fixture table, the top of the fixture table is provided with a symmetrical lifting groove, the interior of the lifting groove is installed with a fixture assembly, a hydraulic rod is installed in the middle of the lifting groove, one end of the hydraulic rod is connected to the bottom of the fixture assembly, four damping rods are distributed in a ring on the top of the lifting groove, one end of the damping rod is connected to the bottom of the fixture assembly, lifting columns are installed at the four corners of the top of the fixture table, one end of the lifting column is connected to an operating table, two hanging platforms are movably installed on the outside of the operating table, one of the hanging platforms is installed with a No. 1 processing rod at the bottom, and the other hanging platform is installed with a No. 2 processing rod at the bottom.

[0006] It is further configured that the clamp assembly includes a truncated table, a circular plate is provided on the inner top of the truncated table, a plurality of gear rods are distributed in a ring shape on the top of the truncated table, a plurality of disc clamps are distributed in a ring shape on the inner side of the truncated table, and the disc clamps are movably connected to the gear rods.

[0007] It is further configured that a plurality of rotating mounting grooves are distributed in an annular shape inside the truncated cone, one end of the gear rod is movably clamped in the interior of the rotating mounting groove, one side of the rotating mounting groove is provided with a movable mounting groove, and one end of the disc clamp is movably clamped in the interior of the movable mounting groove.

[0008] It is further configured that a bolt is provided at one end of the gear rod, the bolt is located at the top of the truncated table, a gear is provided at the other end of the gear rod, a screw is provided at one end of the disc clamp, the outer side of the screw is meshed with the outer side of the gear, a ball groove is provided at one end of the screw, a ball head is provided on one side of the disc clamp, and the outer side of the ball head is rotatably engaged with the inner side of the ball groove.

[0009] It is further provided that a controller is installed on the top of the operating table, and track grooves are provided on both sides of the exterior of the operating table, and the inner sides of the track grooves are movably connected to the two ends of the hanging platform.

[0010] It is further configured that rollers are movably installed on the inner sides of both ends of the hanging platform, and the outer sides of the rollers are rotatably engaged with the inner sides of the track grooves. A motor is provided on the outer side of one end of the hanging platform, and one end of the motor is connected to one end of the rollers. Symmetrical mounting holes are provided on the bottom of the hanging platform, and the interior of one of the mounting holes is connected to one end of a processing rod No. 1, and the interior of the other mounting hole is connected to one end of a processing rod No. 2.

[0011] Compared with the related art, the new double-station processing fixture provided by the utility model has the following beneficial effects:

[0012] The utility model provides a novel double-station processing fixture, which installs multiple gear rods and disc clamps in a circular shape inside a truncated table. After a component to be processed is placed on the circular plate, the gears can be driven to rotate by turning the bolts one by one, thereby pushing the disc clamp through the meshing of the gears and the screws, so that one side of the disc clamp moves and contacts the outside of the component. Multiple outer side surfaces of the component can be squeezed and fixed by multiple disc clamps, and a ball head is rotatably clamped on the inner side of a ball groove, so that the angle of the disc clamp and the outer side of the component can be automatically fine-tuned when squeezing, so that it fits more closely to the outer side of the component, making the component more stable when fixed, and improving the accuracy of component processing.

[0013] The utility model provides a novel double-station processing fixture, which adopts track grooves on both sides of an operating table, and two hanging platforms can be installed on the inner sides of the track grooves and can be moved. Through the arrangement of the mounting holes, a No. 1 processing rod or a No. 2 processing rod can be replaced and installed when processing different types of components. When two components need to be processed separately at the same time, they can be placed on different clamp assemblies first, and then the No. 1 processing rod and the No. 2 processing rod can be used for two independent machines to complete the simultaneous and separate processing of the components. In the case of processing special components, the motor can be started to drive the roller to rotate to move the hanging platform and drive the No. 1 processing rod or the No. 2 processing rod to move, so that the No. 1 processing rod and the No. 2 processing rod are moved above one of the clamp assemblies to perform simultaneous and alternating processing on the component, thereby improving the efficiency of component production and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A structural schematic diagram of a preferred embodiment of the novel double-station processing fixture provided by the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the fixture table of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the fixture assembly of the utility model;

[0017] Figure 4 This is a cross-sectional schematic diagram of the truncated cone structure of the utility model;

[0018] Figure 5 This is a schematic diagram of the gear rod structure of the utility model;

[0019] Figure 6 This is a schematic diagram of the disc clamp structure of the utility model;

[0020] Figure 7 This is a schematic diagram of the structure of the operating table of the utility model;

[0021] Figure 8 It is a schematic diagram of the structure of the hanging platform of the utility model.

[0022] Numbers in the figure: 1. fixture table; 101. lifting slot; 102. hydraulic rod; 103. damping rod; 2. fixture assembly; 201. round table; 2011. round plate; 2012. rotating mounting slot; 2013. moving mounting slot; 202. gear rod; 2021. bolt; 2022. gear; 203. disc fixture; 2031. screw rod; 2032. ball slot; 2033. ball head; 3. lifting column; 4. operating table; 401. controller; 402. track slot; 5. hanging platform; 501. roller; 502. motor; 503. mounting hole; 6. processing rod No. 1; 7. processing rod No. 2. DETAILED DESCRIPTION

[0023] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the accompanying drawings. The accompanying drawings show typical embodiments of the present invention.

[0024] Embodiment 1:

[0025] like Figure 1As shown, the new double-station processing fixture of the utility model includes a fixture table 1. By installing two independent clamping assemblies 2 on the top of the fixture table 1, different processing parts can be fixed, and the clamping assembly 2 can improve the stability of the part fixation, thereby improving the accuracy of the part processing. The lifting columns 3 installed at the four corners of the top of the fixture table 1 can play the role of lifting the operating table 4. Through the setting of the operating table 4, the hanging table 5 can be installed on its outside, and the hanging table 5 is in a controllable movable state. The movement of the hanging table 5 is used to drive the No. 1 processing rod 6 and the No. 2 processing rod 7 to move respectively. When two parts are placed on the tops of two different clamping assemblies 2, if they need to be processed at the same time, the No. 1 processing rod 6 and the No. 2 processing rod 7 can be controlled separately to complete. If the No. 1 processing rod 6 and the No. 2 processing rod 7 need to be used to process the same part alternately, it is only necessary to move the No. 1 processing rod 6 or the No. 2 processing rod 7 to be located above this part, thereby completing the processing of the part and improving its production efficiency.

[0026] like Figure 2 As shown, by setting a lifting groove 101 on the top of the fixture table 1, the clamp assembly 2 can be installed inside it, the hydraulic rod 102 can play the role of lifting the clamp assembly 2, and the damping rod 103 can play a damping role in the lifting process of the clamp assembly 2, thereby improving the stability of the top component of the clamp assembly 2.

[0027] like Figure 3 As shown, by configuring the clamp assembly 2 to consist of three parts, namely a truncated table 201, a gear rod 202 and a disc clamp 203, and arranging a plurality of gear rods 202 and a disc clamp 203 in a ring shape, the component can be placed by firstly configuring the circular plate 2011, and then the gear rod 202 is rotated to push the disc clamp 203 to move and fit onto the outside of the component, and the plurality of disc clamps 203 can be used to fix and stabilize the component.

[0028] like Figure 4 As shown, the rotating mounting groove 2012 can be used to fix the gear rod 202 so that it can rotate inside, and the moving mounting groove 2013 is provided to connect the disc clamp 203 so that it can rotate and move along the inside.

[0029] like Figure 5 As shown, by providing a bolt 2021, the rotation of the gear rod 202 can be controlled by a tool, and by providing a gear 2022, the gear 2022 can mesh with and push the outside of the disc clamp 203 during rotation.

[0030] like Figure 6 As shown, the screw rod 2031 can mesh with the gear 2022 and be driven to rotate by it, and the ball groove 2032 and the ball head 2033 can make one end of the disc clamp 203 move freely and appropriately to achieve the effect of fine-tuning the angle.

[0031] During implementation, the component to be processed is placed on top of the circular plate 2011, and the outside of the bolt 2021 is clamped by a tool and the bolt 2021 is turned, which can drive the gear rod 202 to rotate in place inside the rotating mounting groove 2012. At this time, the gear 2022 rotates together. Since the outer side of the gear 2022 is in a meshing state with the outer side of the screw rod 2031, the screw rod 2031 can be pushed to make the disc clamp 203 rotate inside the movable mounting groove 2013 and move toward the component along the inside. When one end of the disc clamp 203 is attached to the component, since the outside of the component may be an irregular slope, the ball head 2033 will rotate by itself inside the ball groove 2032 under the extrusion force to achieve the angle fine-tuning, so that the component is more stable when it is squeezed and fixed by multiple different disc clamps 203 at the same time, so that it is not easy to shake during the processing and the processing accuracy is improved.

[0032] Embodiment 2:

[0033] like Figure 7 As shown, based on the first embodiment, the utility model provides a technical solution: by installing a controller 401 on the top of the fixture table 1, it can be used to control the fixture platform equipment, and by setting the track groove 402, the hanging platform 5 can be moved along it.

[0034] like Figure 8 As shown, by providing a roller 501 and a motor 502, the motor 502 can be used to drive the roller 501 to rotate, so that the hanging platform 5 has a movable function, and the mounting hole 503 can be used to allow the No. 1 processing rod 6 or the No. 2 processing rod 7 to be replaced according to processing needs.

[0035] During implementation, a track groove 402 is provided on both sides of the operating table 4, and two hanging platforms 5 can be installed on the inner side of the track groove 402 and can be moved. Through the setting of the mounting hole 503, the No. 1 processing rod 6 or the No. 2 processing rod 7 can be replaced and installed when processing different types of components. When two components need to be processed separately at the same time, they can be placed on different fixture assemblies 2 first, and then the No. 1 processing rod 6 and the No. 2 processing rod 7 are two independent machines to complete the simultaneous and separate processing of the components. In the case of processing special components, the motor 502 can be started to drive the roller 501 to rotate to move the hanging platform 5 and drive the No. 1 processing rod 6 or the No. 2 processing rod 7 to move, so that the No. 1 processing rod 6 and the No. 2 processing rod 7 are moved above one of the fixture assemblies 2 to perform simultaneous and alternating processing on the component, thereby improving the efficiency of component production and processing.

[0036] The advantages of this technical solution in practical applications include but are not limited to the following:

[0037] 1. A plurality of gear rods 202 and disc clamps 203 are arranged in a circular shape inside the truncated table 201. The gear rods 202 can be rotated to push the disc clamps 203 to squeeze and fix the outside of the component in multiple directions. In addition, since the angle of one end of the disc clamp 203 can be fine-tuned, the component is fixed more stably, and the shaking of the component during processing is avoided to improve the accuracy.

[0038] 2. By installing two independent hanging platforms 5 that can move along the operating table 4, the parts placed on the top of the fixture assembly 2 can be separated and processed at the same time through the movement of the hanging platform 5, and when necessary, the No. 1 processing rod 6 and the No. 2 processing rod 7 can alternately process the same part at the same time, thereby improving the efficiency of part production and processing.

[0039] The technical solution places the component to be processed on top of the circular plate 2011, and uses a tool to clamp the outside of the bolt 2021 and rotate the bolt 2021, which can drive the gear rod 202 to rotate in situ inside the rotating mounting groove 2012. At this time, the gear 2022 rotates together. Since the outer side of the gear 22 is in a meshing state with the outer side of the screw 2031, the screw 2031 can be pushed to make the disc clamp 203 rotate inside the movable mounting groove 2013 and move toward the component along the inside. When one end of the disc clamp 203 is attached to the component, since the outside of the component may be an irregular slope, the ball head 2033 will rotate automatically inside the ball groove 2032 under the extrusion force to achieve the angle fine-tuning, so that the component is squeezed by multiple different disc clamps 203 at the same time. It is more stable when fixed, making it less likely to shake during processing and improving the processing accuracy. Then, the hydraulic rod 102 is started to lift the clamp assembly 2 to a suitable height. During the process, the damping rod 103 is lifted at the same time to improve stability. Then, when two parts need to be processed separately at the same time, they can be placed on different clamp assemblies 2 first, and the controller 401 is started. Then, the parts are processed separately at the same time through two independent machines, the No. 1 processing rod 6 and the No. 2 processing rod 7. In the case of processing special parts, the motor 502 can be started to drive the roller 501 to rotate to move the hanging platform 5 and drive the No. 1 processing rod 6 or the No. 2 processing rod 7 to move, so that the No. 1 processing rod 6 and the No. 2 processing rod 7 are moved above one of the clamp assemblies 2 to perform simultaneous and alternating processing on the part, thereby improving the efficiency of part production and processing.

[0040] The above are only exemplary embodiments of the present disclosure, and the scope of the present disclosure cannot be limited thereto. That is, any equivalent changes and modifications made according to the teachings of the present disclosure are still within the scope of the present disclosure. After considering the disclosure of the specification and the truth of practice, it will be easy for those skilled in the art to think of other embodiments of the present disclosure. This application is intended to cover any variation, use or adaptive change of the present disclosure, which follows the general principles of the present disclosure and includes common knowledge or customary technical means in the technical field not recorded in the present disclosure.

Claims

1. A novel double-station processing jig, comprising a jig table (1), characterized in that: The top of the jig table (1) is provided with symmetrical lifting grooves (101), and the interior of the lifting grooves (101) is installed with a fixture assembly (2). A hydraulic rod (102) is installed in the middle of the lifting groove (101), and one end of the hydraulic rod (102) is connected to the bottom of the fixture assembly (2). Four damping rods (103) are distributed in a ring at the top of the lifting groove (101), and one end of the damping rod (103) is connected to the bottom of the fixture assembly (2). Lifting columns (3) are installed at the four corners of the top of the jig table (1), and one end of the lifting column (3) is connected to an operating table (4). Two hanging platforms (5) are movably installed on the outer side of the operating table (4), and a No. 1 processing rod (6) is installed at the bottom of one of the hanging platforms (5), and a No. 2 processing rod (7) is installed at the bottom of the other hanging platform (5).

2. The novel double-station processing jig according to claim 1 is characterized in that: The clamp assembly (2) comprises a truncated table (201), a circular plate (2011) is provided on the inner top of the truncated table (201), a plurality of toothed rods (202) are distributed in an annular manner on the top of the truncated table (201), a plurality of disc clamps (203) are distributed in an annular manner on the inner side of the truncated table (201), and the disc clamps (203) are movably connected to the toothed rods (202).

3. The novel double-station processing jig according to claim 2 is characterized in that: The interior of the truncated table (201) is provided with a plurality of rotating mounting grooves (2012) distributed in an annular manner, one end of the gear rod (202) is movably engaged with the interior of the rotating mounting groove (2012), one side of the rotating mounting groove (2012) is provided with a movable mounting groove (2013), and one end of the disc clamp (203) is movably engaged with the interior of the movable mounting groove (2013).

4. The novel double-station processing jig according to claim 2 is characterized in that: A bolt (2021) is provided at one end of the gear rod (202), and the bolt (2021) is located at the top of the truncated table (201). A gear (2022) is provided at the other end of the gear rod (202). A screw rod (2031) is provided at one end of the disc clamp (203), and the outer side of the screw rod (2031) is meshed with the outer side of the gear (2022). A ball groove (2032) is provided at one end of the screw rod (2031). A ball head (2033) is provided on one side of the disc clamp (203), and the outer side of the ball head (2033) is rotatably engaged with the inner side of the ball groove (2032).

5. The novel double-station processing jig according to claim 1 is characterized in that: A controller (401) is installed on the top of the operating platform (4), and track grooves (402) are provided on both sides of the outside of the operating platform (4), and the inner sides of the track grooves (402) are movably connected to the two ends of the hanging platform (5).

6. The novel double-station processing jig according to claim 1 is characterized in that: Rollers (501) are movably mounted on the inner sides of both ends of the hanging platform (5), and the outer sides of the rollers (501) are rotatably engaged with the inner sides of the track grooves (402). A motor (502) is disposed on the outer side of one end of the hanging platform (5), and one end of the motor (502) is connected to one end of the roller (501). Symmetrical mounting holes (503) are disposed at the bottom of the hanging platform (5), wherein the interior of one of the mounting holes (503) is connected to one end of a No. 1 processing rod (6), and the interior of the other mounting hole (503) is connected to one end of a No. 2 processing rod (7).

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