Multi-station clamp for bearing machining
By designing a multi-station clamp, the staggered clamping blocks and mounting plates, adjustment rods and clamping motors are used to achieve synchronous positioning and fastening of multiple bearings, which solves the problem of cumbersome clamping operation during bearing processing in the prior art, and improves machining efficiency and clamping block replacement efficiency.
Patent Information
- Application Number
- CN202420645029.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-01
AI Technical Summary
During the existing bearing processing, the fixture can only fix one bearing at a time, resulting in frequent replacement of bearings during subsequent processing, which is cumbersome to operate and affects efficiency.
A multi-station fixture for bearing processing is designed, including a substrate, a clamping assembly and a positioning assembly. The clamping assembly realizes synchronous positioning and tightening of multiple bearings through interlaced clamping blocks and mounting plates, mated with the adjustment rod and the clamping motor. The positioning assembly realizes rapid disassembly and replacement of the clamping block through the cooperation of the plug, ball and the inlay disk.
This multi-station fixture can reduce the frequency of bearing replacement during subsequent work, improve processing efficiency, reduce the time for workers to wait for a long time before collecting air, and facilitate workers to perform other operations. At the same time, by quickly disassembling and replacing the clamping block, the replacement efficiency of the clamping block is improved.
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Figure CN222570497U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of bearing processing, and in particular, to a multi-station fixture for bearing processing. Background Art
[0002] Bearings are used to determine the relative motion position of rotating shafts and other parts, and they play a supporting or guiding role. Their main function is to support mechanical rotating bodies to reduce the mechanical load friction coefficient of the equipment during the transmission process. According to the different friction properties of the moving elements, bearings can be divided into rolling bearings and sliding bearings. Bearings need to be clamped during the processing to prevent them from falling off or other production hazards during the processing.
[0003] During the subsequent processing of existing bearings, since the fixture can only complete the positioning and fixing of one bearing at a time, the bearings clamped on the fixture need to be frequently replaced during the subsequent processing. The overall operation is relatively cumbersome and requires workers to stay in front of the corresponding air collection for a long time to operate. Therefore, a multi-station fixture for bearing processing is needed to assist in solving this problem. Utility Model Content
[0004] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.
[0005] In order to solve the technical problems mentioned in the above background technology section, some embodiments of the present application provide a multi-station fixture for bearing processing, including: a base plate: a transmission cavity is opened at the top of the base plate, and a clamping component for auxiliary clamping and positioning is installed at the transmission cavity;
[0006] The clamping assembly includes a clamping block installed at the top of a base plate and an adjusting rod rotatably arranged in a transmission cavity, a sliding block is equidistantly sleeved on the adjusting rod, a mounting plate is installed on the top of the sliding block, the clamping block and the mounting plate are staggered, a clamping area is formed between the clamping block and the mounting plate, a protruding block is symmetrically protruding on one side of the clamping block corresponding to the clamping area of the mounting plate, a clamping seat is sleeved on the protruding block, an ejection spring for assisting the protruding block to push and reset is installed inside the clamping seat, a clamping groove is provided on one side adjacent to the clamping block and the corresponding clamping seat, and a clamping motor for driving the adjusting rod to rotate is installed at one end of the base plate.
[0007] Furthermore, a worm is installed at the front end of the shaft of the clamping motor, a worm wheel is fixed to one end of the adjusting rod close to the clamping motor, and the worm wheel and the worm are matched for transmission.
[0008] Furthermore, the sliding block is in an inverted T shape, and the sliding block is threadedly matched with the adjusting rod.
[0009] Furthermore, the clamping block is symmetrically and vertically drilled with through holes, the top of the base plate is provided with a positioning hole that is in communication with the through holes, and positioning components are installed through the through holes and the positioning holes.
[0010] Furthermore, the positioning assembly includes a positioning sleeve vertically inserted into the insertion hole, an extrusion cavity is opened inside the positioning sleeve, a plug post is inserted into the extrusion cavity, an embedding disk is rotatably embedded at the top of the positioning sleeve, a rotating rod is protrudingly provided at the bottom of the embedding disk, the rotating rod is inserted into the plug post, the plug post and the rotating rod are threadedly matched, a trumpet-shaped extrusion hole is opened at the outer side of the positioning sleeve near the bottom, a ball is installed at the extrusion hole, the plug post and the ball are extruded in cooperation, and a positioning ring groove for cooperating with the ball for positioning is opened at the inner edge of the positioning hole.
[0011] Furthermore, an ejection spring is installed at the bottom of the positioning sleeve, the plug post is a block with a rectangular vertical cross-section, and one end of the plug post facing the ball is tapered.
[0012] Furthermore, a limiting strip is symmetrically protrudingly provided on the outer side of the positioning sleeve, and a limiting groove is vertically symmetrically provided on the inner side of the penetration hole, and the limiting strip is plugged in with the limiting groove.
[0013] Furthermore, protruding plates are protrudingly provided on both sides of the base plate, and mounting holes are drilled on the protruding plates.
[0014] The beneficial effects of the present application are as follows: a multi-station clamp for bearing processing is provided, through the clamping assembly arranged at the top of the base plate, the staggered clamping blocks and the mounting plate and the adjusting rod thereon cooperate with each other, so that during operation, multiple bearings can be placed in different clamping grooves, the clamping motor is started, the clamping motor drives the worm to rotate, the worm and the worm wheel cooperate to transmit, so that the worm wheel rotates, and then the adjusting rod rotates, the sliding block and the adjusting rod are threadedly matched, so that the position of the sliding block is changed, and the mounting plate is driven to move as a whole while the position of the sliding block is changed, and the mounting plate is driven to move as a whole during the movement of the mounting plate, and the clamping seat is driven to move as a whole during the movement, and several bearings are synchronously clamped and installed in the corresponding clamping grooves, so as to complete the positioning and fastening processing of multiple bearings, and in the subsequent work process, the overall clamping and positioning of the bearings at multiple stations can be used to reduce the overall frequency of replacement of the processed bearings in the subsequent work, and the workers can perform other operations during the processing;
[0015] The base plate and the clamping block are positioned by means of a positioning assembly, and the embedded disk is reversed. The embedded disk drives the rotating rod to rotate as a whole, and the threaded connection between the plug column and the rotating rod makes the plug column rise as a whole. In the process of the plug column rising, the ball is driven to shrink inward as a whole and withdraw from the positioning ring groove. When the ball is retracted as a whole, the positioning sleeve is ejected by the action of the compressed ejection spring, thereby completing the disassembly and subsequent replacement of the clamping block, which can improve the overall replacement efficiency of the clamping block when it is needed to be replaced later. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.
[0017] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.
[0018] In the attached picture:
[0019] Figure 1 is an overall schematic diagram according to an embodiment of the present application;
[0020] Figure 2 is a longitudinal cross-sectional view of a substrate corresponding to a clamping motor according to an embodiment of the present application;
[0021] Figure 3 is a transverse cross-sectional view of a mounting plate corresponding to a clamping seat according to an embodiment of the present application;
[0022] Figure 4 According to the embodiment of the present application Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0023] Figure 5 It is a longitudinal cross-sectional view of a positioning assembly according to an embodiment of the present application.
[0024] Reference numerals:
[0025] 1. Base plate; 2. Protruding plate; 3. Clamping assembly; 4. Clamping block; 41. Through hole; 42. Limiting groove; 5. Mounting plate; 51. Sliding block; 6. Clamping seat; 7. Protruding block; 8. Ejection spring; 9. Clamping groove; 10. Adjusting rod; 101. Worm gear; 11. Clamping motor; 111. Worm; 12. Positioning hole; 121. Positioning ring groove; 13. Positioning assembly; 14. Positioning sleeve; 141. Limiting strip; 15. Insert column; 16. Rotating rod; 17. Ball; 18. Embedded disk; 19. Ejection spring. DETAILED DESCRIPTION
[0026] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.
[0027] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.
[0028] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.
[0029] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".
[0030] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0031] This specific embodiment is a multi-station fixture for bearing processing, such as Figure 1 , Figure 2 and Figure 3 As shown, the multi-station fixture for bearing processing includes a base plate 1, and protruding plates 2 are protruding on both sides of the base plate 1. The protruding plates 2 are drilled with mounting holes. Through the provided mounting holes, the base plate 1 can be stably clamped and fixed at the corresponding position during the working process, which is convenient for subsequent processing of the bearing.
[0032] A transmission cavity is provided at the top of the substrate 1, and a clamping assembly 3 for auxiliary clamping and positioning is installed at the transmission cavity. The clamping assembly 3 includes a clamping block 4 installed at the top of the substrate 1 and an adjusting rod 10 rotatably arranged in the transmission cavity. Sliding blocks 51 are equidistantly sleeved and installed on the adjusting rod 10. The sliding blocks 51 are in an inverted T shape. The sliding blocks 51 are threadedly matched with the adjusting rod 10. A mounting plate 5 is installed at the top of the sliding block 51. The clamping blocks 4 and the mounting plates 5 are staggered. A clamping area is formed between a clamping block 4 and the mounting plate 5. The mounting plate 5 is symmetrically protruded toward one side of the clamping block 4 corresponding to the clamping area, and a protruding block 7 is provided on the protruding block 7. A clamping seat 6 is installed in the sleeve, and an auxiliary protruding block 7 is installed inside the clamping seat 6 to push the ejection spring 8 for reset. Through the set ejection spring 8, the device bearing can be elastically clamped and positioned during operation, while ensuring clamping, and avoiding excessive clamping force to cause bearing damage. A clamping groove 9 is provided on the side adjacent to the clamping block 4 and the corresponding clamping seat 6, and a clamping motor 11 for driving the adjusting rod 10 to rotate is installed at one end of the base plate 1, and a worm 111 is installed at the front end of the machine shaft of the clamping motor 11, and a worm wheel 101 is fixed to the end of the adjusting rod 10 close to the clamping motor 11, and the worm wheel 101 and the worm 111 cooperate with each other for transmission.
[0033] By means of the clamping assembly 3 arranged at the top of the base plate 1, the staggered clamping blocks 4 and the mounting plate 5 and the adjusting rod 10 thereon cooperate with each other, multiple bearings can be placed in different clamping grooves 9 during operation, the clamping motor 11 is started, the clamping motor 11 drives the worm 111 to rotate, the worm 111 cooperates with the worm wheel 101 for transmission, so that the worm wheel 101 rotates, and then the adjusting rod 10 rotates, the sliding block 51 is threadedly cooperated with the adjusting rod 10, so that the position of the sliding block 51 is changed, and the mounting plate 5 is driven to move as a whole while the position of the sliding block 51 changes, and the mounting plate 5 is driven to move as a whole during the movement of the mounting plate 5, and the clamping seat 6 is driven to move as a whole, and several bearings are synchronously clamped and installed in the corresponding clamping grooves 9, so as to complete the positioning and fastening processing of multiple bearings, and in the subsequent work process, the overall clamping and positioning of the bearings at multiple workstations can be used to reduce the overall frequency of bearing replacement in the subsequent work, and the workers can perform other operations during the processing.
[0034] Reference Figure 1 , Figure 4 and Figure 5As shown, the clamping block 4 is symmetrically and vertically drilled with a through hole 41, the top of the substrate 1 is provided with a positioning hole 12 which is connected with the through hole 41, and a positioning component 13 is installed through the through hole 41 and the positioning hole 12. The positioning component 13 includes a positioning sleeve 14 which is vertically installed in the through hole 41, an extrusion cavity is provided inside the positioning sleeve 14, and a plug post 15 is installed in the extrusion cavity. An embedding disk 18 is rotatably embedded and installed at the top of the positioning sleeve 14, and a rotating rod 16 is protrudingly provided at the bottom of the embedding disk 18. The rotating rod 16 is installed on the plug post 15, and the plug post 15 and the rotating rod 16 are threadedly engaged. A trumpet-shaped extrusion hole is provided at the outer side of the positioning sleeve 14 near the bottom, and a ball 17 is installed at the extrusion hole. The plug post 15 and the ball 17 are extruded in cooperation with each other, and a positioning ring groove 121 which cooperates with the ball 17 for positioning is provided at the inner edge of the positioning hole 12.
[0035] The base plate 1 and the clamping block 4 are positioned by means of the positioning assembly 13, and the embedded disk 18 is reversed. The embedded disk 18 drives the rotating rod 16 to rotate as a whole, and the plug post 15 is threadedly engaged with the rotating rod 16, so that the plug post 15 rises as a whole, and in the process of the plug post 15 rising, the ball 17 is driven to shrink inward as a whole and withdraw from the positioning ring groove 121. When the ball 17 is retracted as a whole, the positioning sleeve 14 is ejected by the action of the compressed ejection spring 19, thereby completing the disassembly and subsequent replacement of the clamping block 4, and can improve the overall replacement efficiency of the entire clamping block 4 when the clamping block 4 needs to be replaced later.
[0036] An ejection spring 19 is installed at the bottom of the positioning sleeve 14. The ejection spring 19 can assist in pushing out the positioning sleeve 14 as a whole when the positioning sleeve 14 is disassembled. The plug post 15 is a block with a rectangular vertical cross-section, and the end of the plug post 15 facing the ball 17 is tapered.
[0037] A limiting strip 141 is symmetrically protruding on the outer side of the positioning sleeve 14, and a limiting groove 42 is vertically symmetrically provided on the inner side of the through hole 41. The limiting strip 141 and the limiting groove 42 are plugged in cooperation with each other. Through the cooperation between the setting limiting strip 141 and the limiting groove 42, it can be ensured that the embedded disk 18 will not drive the positioning sleeve 14 to rotate during the adjustment and rotation process during the working process.
[0038] Working principle:
[0039] During operation, the protruding plate 2 is fixed at the corresponding position by bolts, the bearing is placed in the clamping groove 9 between the clamping block 4 and the clamping seat 6, and the clamping motor 11 is started. The clamping motor 11 drives the worm 111 to rotate, and the worm 111 cooperates with the worm wheel 101 to rotate the worm wheel 101, thereby rotating the adjusting rod 10, and the sliding block 51 is threadedly matched with the adjusting rod 10, so that the position of the sliding block 51 changes, and the mounting plate 5 is driven to move as a whole when the position of the sliding block 51 changes. During the movement of the mounting plate 5, the clamping seat 6 is driven to move as a whole, and several bearings are synchronously clamped. It is installed at the corresponding clamping groove 9 to complete the positioning and tightening of multiple bearings, which is convenient for the overall processing of the bearings at multiple stations. When the clamping block 4 needs to be disassembled and replaced, the embedded disk 18 is reversed, and the embedded disk 18 drives the rotating rod 16 to rotate as a whole. The threaded engagement between the plug post 15 and the rotating rod 16 causes the plug post 15 to rise as a whole, and in the process of the plug post 15 rising, the ball 17 is driven to shrink inward as a whole and withdraw from the positioning ring groove 121. When the ball 17 is retracted as a whole, the positioning sleeve 14 is ejected under the action of the compressed ejection spring 19, thereby completing the disassembly and subsequent replacement of the clamping block 4.
[0040] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.
Claims
1. A multi-station fixture for bearing processing, comprising: The base plate (1) is characterized in that: a transmission cavity is opened at the top of the base plate (1), and a clamping component (3) for auxiliary clamping and positioning is installed in the transmission cavity; The clamping assembly (3) comprises a clamping block (4) mounted on the top of the base plate (1) and an adjusting rod (10) rotatably arranged in the transmission cavity, a sliding block (51) is equidistantly sleeved on the adjusting rod (10), a mounting plate (5) is mounted on the top of the sliding block (51), and the clamping block (4) and the mounting plate (5) are arranged in a staggered manner; A clamping area is formed between the clamping block (4) and the mounting plate (5); a protruding block (7) is symmetrically protruded on one side of the clamping block (4) corresponding to the clamping area of the mounting plate (5); a clamping seat (6) is sleeved on the protruding block (7); a push-out spring (8) is installed inside the clamping seat (6) to assist the protruding block (7) in pushing and returning; a clamping groove (9) is provided on one side adjacent to the clamping block (4) and the corresponding clamping seat (6); and a clamping motor (11) for driving the adjusting rod (10) to rotate is installed at one end of the base plate (1).
2. The multi-station fixture for bearing processing according to claim 1, characterized in that: A worm (111) is installed at the front end of the shaft of the clamping motor (11), and a worm wheel (101) is fixed to one end of the adjustment rod (10) close to the clamping motor (11), and the worm wheel (101) and the worm (111) cooperate to transmit power.
3. The multi-station fixture for bearing processing according to claim 2, characterized in that: The sliding block (51) is in an inverted T shape, and the sliding block (51) and the adjusting rod (10) are threadedly matched.
4. The multi-station fixture for bearing processing according to claim 1, characterized in that: The clamping block (4) is symmetrically and vertically drilled with through holes (41); a positioning hole (12) communicating with the through holes (41) is opened at the top of the base plate (1); and positioning components (13) are installed through the through holes (41) and the positioning holes (12).
5. The multi-station fixture for bearing processing according to claim 4, characterized in that: The positioning assembly (13) comprises a positioning sleeve (14) vertically inserted and installed in the insertion hole (41), an extrusion cavity is provided inside the positioning sleeve (14), a plug post (15) is inserted and installed in the extrusion cavity, an inserting plate (18) is rotatably inserted and installed at the top of the positioning sleeve (14), a rotating rod (16) is protrudingly provided at the bottom of the inserting plate (18), the rotating rod (16) is inserted and installed on the plug post (15), the plug post (15) and the rotating rod (16) are threadedly matched, a trumpet-shaped extrusion hole is provided on the outer side of the positioning sleeve (14) near the bottom, a ball (17) is installed at the extrusion hole, the plug post (15) and the ball (17) are pressed together, and a positioning ring groove (121) is provided at the inner edge of the positioning hole (12) to cooperate with the ball (17) for positioning.
6. The multi-station fixture for bearing processing according to claim 5, characterized in that: An ejection spring (19) is installed at the bottom of the positioning sleeve (14), and the plug post (15) is a block with a rectangular vertical cross section. One end of the plug post (15) facing the ball (17) is tapered.
7. The multi-station fixture for bearing processing according to claim 5, characterized in that: A limiting strip (141) is symmetrically protruding on the outer side of the positioning sleeve (14), and a limiting groove (42) is vertically symmetrically provided on the inner side of the penetration hole (41), and the limiting strip (141) and the limiting groove (42) are plugged in a matching manner.
8. The multi-station fixture for bearing processing according to claim 1, characterized in that: Protruding plates (2) are protrudingly provided on both sides of the base plate (1), and mounting holes are drilled on the protruding plates (2).