Filtering cotton roll material cutting and mounting integrated device

By designing an integrated device for cutting and installation of filter cotton rolls including cutting mechanism, material storage mechanism and transplanting mechanism, the problem of low manual cutting efficiency in the prior art is solved, and automated production and efficient cutting are achieved.

CN222570867UActive Publication Date: 2025-03-07RUHLAMAT AUTOMATION TECH (HEFEI) CO LTD
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Patent Information

Application Number
CN202420701596.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-07
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The cutting of existing filter cotton coils mainly relies on manual labor, resulting in uneven cutting size, slow speed, high cost and low efficiency.

Method used

An integrated device for cutting and installation of filter cotton coils is designed, including a cutting mechanism, a material storage mechanism and a transplanting mechanism. The cutting blade head is driven by a cylinder to automatically cut, and the rotating cylinder and the material transfer tip are used to realize the rotational movement and storage of the cotton sheet.

Benefits of technology

It realizes automated production, uniform cutting size and high efficiency, reduces labor costs, improves production efficiency, and expands the scope of market application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filter cotton roll material cutting and installing integrated device, relates to filter cotton cutting technical field, including: cutting mechanism, material storage mechanism and transplanting mechanism, material storage mechanism and transplanting mechanism are respectively located on one side of cutting mechanism, material storage mechanism is located the bottom end of transplanting mechanism, the cutting mechanism is located on the bottom end of the transplanting mechanism, the cutting mechanism is located on the bottom end of the transplanting mechanism, the transplanting mechanism is located on the bottom end of the transplanting mechanism, and the cutting mechanism is located on the bottom end of the transplanting mechanism. Comprising a discharging roller and a plurality of material conveying rollers matched with the discharging roller, a first telescopic air cylinder is arranged between the discharging roller and the material conveying rollers, the output end of the first telescopic air cylinder is connected with a slicing tool bit, a rotating air cylinder is arranged on one side of the first telescopic air cylinder, and the output end of the rotating air cylinder is connected with a material moving suction head. The device has the beneficial effects that automatic production is realized, the cutting size is uniform, the cutting efficiency is high, the production efficiency is improved, and the market application range is wide.
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Description

Technical Field

[0001] The utility model relates to the technical field of filter cotton cutting, in particular to a filter cotton roll material cutting and installation integrated device. Background Art

[0002] With the continuous development of automobile technology, consumers' demand for automobile driving experience is also constantly upgrading. Especially driven by the trends of autonomous driving, electrification, and networking, the driving control system of automobiles has shifted from traditional mechanical hydraulic systems to electronic control systems. Among them, the engine's air compressor provides air to the three-way catalytic converter when the car is cold, which is also the focus of the research and development and production of the new generation of automobile driving control systems.

[0003] In recent years, the development and production of engine air compressors has been regarded as one of the important directions for the future development of the automotive industry. In this context, considering the production line rhythm, feeding requirements and the state of the filter cotton sheets, the incoming filter cotton is in roll form and needs to be cut into the required size in real time and grabbed and placed in the drying barrel. The existing filter cotton roll cutting is mainly manual feeding and manual cutting, which not only has uneven cutting size, but also slow cutting speed, high labor cost, time-consuming, labor-intensive, and low work efficiency.

[0004] Therefore, there is an urgent need for an integrated device for cutting and installing filter cotton rolls to meet automated production needs.

[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0006] In view of the problems in the related technology, the purpose of the utility model is to provide a filter cotton roll material cutting and installation integrated device to overcome the above-mentioned technical problems existing in the existing related technology.

[0007] The technical solution of the utility model is achieved in this way:

[0008] A filter cotton roll cutting and installation integrated device, comprising: a cutting mechanism, a material storage mechanism and a transplanting mechanism, wherein the material storage mechanism and the transplanting mechanism are respectively located on one side of the cutting mechanism, and the material storage mechanism is located at the bottom end of the transplanting mechanism, wherein;

[0009] The cutting mechanism comprises: a discharge roller and a plurality of feed rollers adapted to the discharge roller, a first telescopic cylinder is arranged between the discharge roller and the feed roller, a slicing cutter head is connected to the output end of the first telescopic cylinder, and a rotating cylinder is arranged on one side of the first telescopic cylinder, and a material transfer suction head is connected to the output end of the rotating cylinder;

[0010] The material storage mechanism comprises: a moving assembly for horizontal adjustment, a material storage tray is provided on the top of the moving assembly, and the material storage tray is adapted to the material transfer suction head;

[0011] The transplanting mechanism comprises: a sliding component for horizontal adjustment, the sliding component is connected to a transmission component for vertical adjustment, the transmission component is connected to a material discharge suction head, and the material discharge suction head is adapted to the material storage tray.

[0012] Furthermore, the cutting mechanism also includes: an assembly seat, the discharge roller, the plurality of feed rollers, the first telescopic cylinder and the rotating cylinder are respectively assembled on the assembly seat, and a material table is provided at the bottom end of the slicing cutter head, and the material table is fixedly arranged on the assembly seat.

[0013] Furthermore, the plurality of feed rollers include: a first conveying roller, a second conveying roller and a third conveying roller which are sequentially arranged on one side of the discharge roller, wherein the first telescopic cylinder and the rotating cylinder are respectively arranged between the second conveying roller and the third conveying roller.

[0014] Furthermore, the moving component includes: a material storage table, a guide rail is provided at the top of the material storage table, a slide is slidably provided at the top of the guide rail, a second telescopic cylinder is connected to one side of the slide, the second telescopic cylinder is fixedly arranged at the top of the material storage table, and the slide is fixedly connected to the material storage tray.

[0015] Furthermore, the material storage tray is provided with a plurality of material storage grooves adapted to the slicing blade heads.

[0016] Furthermore, the sliding assembly includes: a horizontally arranged transverse plate, the transverse plate sliding sleeve is provided with a movable plate, and a third telescopic cylinder is fixedly provided on one side of the transverse plate, and the output end of the third telescopic cylinder is fixedly connected to the movable plate.

[0017] Furthermore, the transmission assembly includes: a support plate vertically fixed to the movable plate, the support plate sliding sleeve is provided with a lower pressure plate, and a fourth telescopic cylinder is provided at the top of the support plate, the output end of the fourth telescopic cylinder is fixedly connected to the top of the lower pressure plate, and the feeding suction head is assembled on the lower pressure plate.

[0018] Beneficial effects of the utility model:

[0019] The utility model places the filter cotton incoming material on the discharge roller in advance, the material head is connected to a plurality of feeding rollers in turn, and the slicing cutter head is driven by the first telescopic cylinder to press down to complete the cotton sheet cutting, and at the same time, the rotary cylinder cooperates with the material transfer suction head to rotate and move the cut cotton sheet to the storage tray, and the storage tray cooperates with the moving component to adjust the horizontal direction to complete multiple groups of material storage and cooperate with the feeding suction head to take the material, and the transplanting mechanism cooperates with the transmission component in the sliding component to adjust the feeding suction head in the horizontal direction and the vertical direction, so as to adapt to the cotton sheet on the storage tray, complete the feeding suction head to suck the cotton sheet for subsequent displacement and placement in the drying barrel, not only realizes automated production, but also has uniform cutting size, high cutting efficiency, improved production efficiency, and a wide range of market applications.

[0020] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by practicing the utility model. The purpose and other advantages of the utility model are realized and obtained by the structures particularly pointed out in the description and the drawings.

[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a structural schematic diagram of a filter cotton roll material cutting and installation integrated device according to an embodiment of the utility model;

[0024] Figure 2 It is a schematic diagram of the structure of the cutting mechanism of the filter cotton roll cutting and installation integrated device according to an embodiment of the utility model;

[0025] Figure 3 The utility model is a schematic diagram of the structure of the transplanting mechanism of the filter cotton roll cutting and installation integrated device according to the embodiment of the present utility model.

[0026] In the figure:

[0027] 1. Cutting mechanism; 2. Material storage mechanism; 3. Transplanting mechanism;

[0028] 101, unwinding roller; 102, feeding roller; 103, first telescopic cylinder; 104, slicing cutter head; 105, rotating cylinder; 106, material transfer suction head; 107, assembly seat; 108, material table; 109, first conveying roller; 110, second conveying roller; 111, third conveying roller;

[0029] 201, moving assembly; 202, material storage tray; 203, material storage table; 204, guide rail; 205, slide plate; 206, second telescopic cylinder; 207, material storage groove;

[0030] 301, sliding assembly; 302, transmission assembly; 303, feeding suction head; 304, horizontal plate; 305, moving plate; 306, third telescopic cylinder; 307, supporting plate; 308, lower pressure plate; 309, fourth telescopic cylinder. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0032] According to an embodiment of the utility model, a filter cotton roll material cutting and installation integrated device is provided.

[0033] like Figure 1-Figure 3 As shown, a filter cotton roll cutting and installation integrated device comprises: a cutting mechanism 1, a material storage mechanism 2 and a transplanting mechanism 3, wherein the material storage mechanism 2 and the transplanting mechanism 3 are respectively located on one side of the cutting mechanism 1, and the material storage mechanism 2 is located at the bottom end of the transplanting mechanism 3, wherein;

[0034] The cutting mechanism 1 comprises: a feeding roller 101 and a plurality of feeding rollers 102 adapted to the feeding roller 101, a first telescopic cylinder 103 is provided between the feeding roller 101 and the feeding roller 102, a slicing cutter head 104 is connected to the output end of the first telescopic cylinder 103, and a rotating cylinder 105 is provided on one side of the first telescopic cylinder 103, and a material transfer suction head 106 is connected to the output end of the rotating cylinder 105;

[0035] The material storage mechanism 2 includes: a moving component 201 for horizontal adjustment, a material storage tray 202 is provided on the top of the moving component 201, and the material storage tray 202 is adapted to the material transfer suction head 106;

[0036] The transplanting mechanism 3 includes: a sliding component 301 for horizontal adjustment, the sliding component 301 is connected to a transmission component 302 for vertical adjustment, the transmission component 302 is connected to a material discharge suction head 303, and the material discharge suction head 303 is adapted to the material storage tray 202.

[0037] With the aid of the above scheme, the filter cotton incoming material is placed on the discharge roller 101 in advance, the material head is connected to several feeding rollers 102 in turn, and the slicing cutter head 104 is driven by the first telescopic cylinder 103 to press down to complete the cotton sheet cutting. At the same time, the rotating cylinder 105 cooperates with the material transfer suction head 106 to rotate and move the cut cotton sheet to the storage tray 202, and the storage tray 202 cooperates with the moving component 201 to adjust the horizontal direction to complete multiple groups of material storage and cooperate with the unloading suction head 303 to take the material. In addition, the transplanting mechanism 3 cooperates with the transmission component 302 in the sliding component 301 to adjust the unloading suction head 303 in the horizontal and vertical directions, so as to adapt to the cotton sheet on the storage tray 202, complete the unloading suction head 303 to absorb the cotton sheet for subsequent displacement and placement into the drying barrel, which not only realizes automated production, but also cuts the size evenly, and has high cutting efficiency, thereby improving production efficiency and having a wide range of market applications.

[0038] In addition, the cutting mechanism 1 also includes: an assembly seat 107, on which the discharge roller 101, a plurality of feed rollers 102, a first telescopic cylinder 103 and a rotary cylinder 105 are respectively assembled, and a material table 108 is provided at the bottom end of the slicing cutter head 104, and the material table 108 is fixedly arranged on the assembly seat 107.

[0039] Among them, a plurality of feeding rollers 102 include: a first conveying roller 109, a second conveying roller 110 and a third conveying roller 111 which are sequentially arranged on one side of the unwinding roller 101, wherein the first telescopic cylinder 103 and the rotating cylinder 105 are respectively arranged between the second conveying roller 110 and the third conveying roller 111.

[0040] In this technical solution, the filter cotton material is placed on the discharge roller 101 in advance, and the material head is connected to the first conveying roller 109, the second conveying roller 110 and the third conveying roller 111 in sequence, and the slicing knife head 104 is driven by the first telescopic cylinder 103 to press down the material table 108 to complete the cotton sheet cutting, and the rotating cylinder 105 cooperates with the material transfer suction head 106 to rotate and move the cut cotton sheet to the storage tray 202.

[0041] In the present technical solution, for the above-mentioned discharge roller 101 and several feed rollers 102, automatic discharge can be completed by connecting a rotating motor. At the same time, the third conveying roller 111 located on the outermost side can be used as a waste material outlet and connected to the material receiving box on the production line to complete the material receiving operation.

[0042] In addition, the moving assembly 201 includes: a material storage platform 203, a guide rail 204 is provided at the top of the material storage platform 203, a slide plate 205 is slidably provided at the top of the guide rail 204, a second telescopic cylinder 206 is connected to one side of the slide plate 205, the second telescopic cylinder 206 is fixedly arranged at the top of the material storage platform 203, and the slide plate 205 is fixedly connected to the material storage tray 202. The material storage tray 202 is provided with a plurality of material storage grooves 207 adapted to the slicing blade head 104.

[0043] In this technical solution, the second telescopic cylinder 206 drives the slide plate 205 to adjust the material storage tray 202 in the horizontal direction along the guide rail 204. It not only cooperates with the rotating cylinder 105 to drive the material transfer suction head 106 to rotate and move the cut cotton pieces into the material storage tray 202, but also completes multiple groups of material storage.

[0044] At the same time, the material is taken out by adjusting the material storage tray 202 in the horizontal direction in coordination with the material discharge suction head 303.

[0045] In addition, the sliding assembly 301 includes: a horizontally arranged transverse plate 304 , a sliding sleeve of the transverse plate 304 is provided with a movable plate 305 , and a third telescopic cylinder 306 is fixedly provided on one side of the transverse plate 304 , and an output end of the third telescopic cylinder 306 is fixedly connected to the movable plate 305 .

[0046] Among them, the transmission assembly 302 includes: a support plate 307 vertically fixed to the movable plate 305, a lower pressure plate 308 is provided on the sliding sleeve of the support plate 307, and a fourth telescopic cylinder 309 is provided on the top of the support plate 307, the output end of the fourth telescopic cylinder 309 is fixedly connected to the top of the lower pressure plate 308, and the unloading suction head 303 is assembled on the lower pressure plate 308.

[0047] In this technical solution, the third telescopic cylinder 306 drives the moving plate 305 to slide horizontally along the horizontal plate 304, thereby linking the transmission assembly 302 to adjust the horizontal direction;

[0048] At the same time, the fourth telescopic cylinder 309 drives the lower pressure plate 308 to adjust vertically along the support plate 307, so as to cooperate with the unloading suction head 303 to suck the cotton pieces in the storage tray 202, and then move them into the drying barrel (not shown in the figure) for operation.

[0049] In summary, with the help of the above-mentioned technical scheme of the utility model, the following effects can be achieved: by placing the filter cotton incoming material on the discharge roller 101 in advance, the material head is connected to several feeding rollers 102 in turn, and the slicing knife head 104 is driven by the first telescopic cylinder 103 to press down to complete the cotton sheet cutting, and at the same time, the rotating cylinder 105 cooperates with the material transfer suction head 106 to rotate and move the cut cotton sheet to the storage tray 202, and the storage tray 202 cooperates with the moving component 201 to adjust the horizontal direction, completes multiple groups of material storage and cooperates with the unloading suction head 303 to take the material, and the transplanting mechanism 3 cooperates with the transmission component 302 in the sliding component 301 to adjust the unloading suction head 303 in the horizontal and vertical directions, so as to adapt to the cotton sheet on the storage tray 202, and completes the unloading suction head 303 to absorb the cotton sheet for subsequent displacement and placement in the drying barrel. Not only does it realize automated production, but it also cuts the size evenly, and at the same time has high cutting efficiency, improves production efficiency, and has a wide range of market applications.

[0050] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A filter cotton roll cutting and installation integrated device, characterized in that: include: A cutting mechanism (1), a material storage mechanism (2) and a transplanting mechanism (3), wherein the material storage mechanism (2) and the transplanting mechanism (3) are respectively located on one side of the cutting mechanism (1), and the material storage mechanism (2) is located at the bottom end of the transplanting mechanism (3), wherein; The cutting mechanism (1) comprises: a discharge roller (101) and a plurality of feed rollers (102) adapted to the discharge roller (101); a first telescopic cylinder (103) is provided between the discharge roller (101) and the feed roller (102); an output end of the first telescopic cylinder (103) is connected to a slicing cutter head (104); a rotating cylinder (105) is provided on one side of the first telescopic cylinder (103); and an output end of the rotating cylinder (105) is connected to a material transfer suction head (106); The material storage mechanism (2) comprises: a moving component (201) for horizontal adjustment, a material storage tray (202) being provided at the top of the moving component (201), and the material storage tray (202) being adapted to the material transfer suction head (106); The transplanting mechanism (3) comprises: a sliding assembly (301) for horizontal adjustment, the sliding assembly (301) is connected to a transmission assembly (302) for vertical adjustment, the transmission assembly (302) is connected to a material discharge suction head (303), and the material discharge suction head (303) is adapted to the material storage tray (202).

2. The filter cotton roll cutting and installation integrated device according to claim 1, characterized in that: The cutting mechanism (1) further comprises: an assembly seat (107), the unloading roller (101), the plurality of feeding rollers (102), the first telescopic cylinder (103) and the rotating cylinder (105) are respectively assembled on the assembly seat (107), and a material table (108) is provided at the bottom end of the slicing blade head (104), and the material table (108) is fixedly arranged on the assembly seat (107).

3. The filter cotton roll cutting and installation integrated device according to claim 2, characterized in that: The plurality of feeding rollers (102) include: a first conveying roller (109), a second conveying roller (110) and a third conveying roller (111) which are sequentially arranged on one side of the unwinding roller (101), wherein the first telescopic cylinder (103) and the rotating cylinder (105) are respectively arranged between the second conveying roller (110) and the third conveying roller (111).

4. The filter cotton roll cutting and installation integrated device according to claim 1, characterized in that: The moving assembly (201) comprises: a material storage platform (203), a guide rail (204) being provided at the top of the material storage platform (203), a slide plate (205) being slidably provided at the top of the guide rail (204), a second telescopic cylinder (206) being connected to one side of the slide plate (205), the second telescopic cylinder (206) being fixedly arranged at the top of the material storage platform (203), and the slide plate (205) being fixedly connected to the material storage tray (202).

5. The filter cotton roll cutting and installation integrated device according to claim 4, characterized in that: The material storage tray (202) is provided with a plurality of material storage grooves (207) adapted to fit the slicing blade head (104).

6. The filter cotton roll cutting and installation integrated device according to claim 1, characterized in that: The sliding assembly (301) comprises: a horizontally arranged transverse plate (304), a movable plate (305) being slidably sleeved on the transverse plate (304), and a third telescopic cylinder (306) being fixedly arranged on one side of the transverse plate (304), and an output end of the third telescopic cylinder (306) being fixedly connected to the movable plate (305).

7. The filter cotton roll cutting and installation integrated device according to claim 6, characterized in that: The transmission assembly (302) comprises: a support plate (307) vertically fixed to the movable plate (305); a lower pressure plate (308) is slidably sleeved on the support plate (307); a fourth telescopic cylinder (309) is provided at the top of the support plate (307); an output end of the fourth telescopic cylinder (309) is fixedly connected to the top of the lower pressure plate (308); and the unloading suction head (303) is assembled on the lower pressure plate (308).