Wooden toy efficient punching and nailing integrated equipment with flexible positioning function
By introducing flexible clamping and suction mechanisms into wooden toy processing equipment, the problem of wood chips affecting processing effect is solved, and more efficient cleaning and better processing results are achieved.
Patent Information
- Application Number
- CN202420582172.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-25
AI Technical Summary
During the processing of wooden toys, a large amount of wood chips is generated on the surface of the wood, resulting in poor nail knocking and increasing cleaning costs.
An integrated equipment for efficient drilling and nailing with wooden toys with flexible positioning function is designed, using a flexible clamping mechanism and suction mechanism to clean and absorb wood chips during drilling to improve the adaptability and cleanliness of the equipment.
It effectively reduces the residue of wood chips in the workbench and equipment, improves the product quality after punching and nailing, and reduces cleaning costs.
Smart Images
Figure CN222571074U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of flexible and efficient integrated punching and nailing equipment for wooden toys, and more specifically, particularly relates to an integrated efficient punching and nailing equipment for wooden toys with a flexible positioning function. Background Art
[0002] With the improvement of living standards, people have higher requirements for the quality of life. Children like toys. Toys include plastic toys and wooden toys. Since wooden toys feel better, people prefer wooden toys. When processing wooden toys, drilling and nailing are usually inevitable. At present, the most commonly used method is to use a small bench drill for drilling and then nailing.
[0003] Since wooden toys come in a variety of shapes and sizes, they need to be clamped and stabilized before processing before drilling and nailing. When drilling, a large amount of sawdust will be generated on the surface of the wood, causing the sawdust to get stuck in the joints when nailing, affecting the nailing effect. At the same time, a large amount of sawdust remains in the workbench and slide rails, which will increase the cleaning cost.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an integrated device for efficient punching and nailing of wooden toys with flexible positioning function is provided, in order to achieve a more practical purpose. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an integrated device for efficiently punching and nailing wooden toys with a flexible positioning function, which is achieved by the following specific technical means:
[0006] An integrated device for efficiently punching and nailing wooden toys with a flexible positioning function comprises a numerical control platform, a feeding port is installed on one side of the bottom end of the numerical control platform through a bracket, a placing table is installed on the top of the numerical control platform at a position directly below the feeding port, a U-shaped groove is provided on the top of the numerical control platform, a clamping mechanism is installed in the U-shaped groove, a discharge port is provided on one side of the bottom end of the U-shaped groove, a first gantry, a second gantry and a third gantry are installed in sequence on the top of the numerical control platform at a position directly above the U-shaped groove, a puncher is installed on the top of the inner side of the first gantry, and a clamping mechanism is installed in the U-shaped groove. A first slide groove is provided at the top inner side of the frame, a first slider is slidably installed in the first slide groove, an air inlet is installed at the bottom end of the first slider, an air suction mechanism is installed at the top of the second gantry, a nailing machine is installed at the top inner side of the third gantry, a first waste box is installed at the bottom end of the CNC platform at a position directly below the punching machine and the nailing machine, a discharge slope is penetrated through the top of the CNC platform on the side away from the feed port, a recovery box is installed on one side of the CNC platform near the discharge slope, and a second waste box is installed at the bottom end of the CNC platform near the discharge port.
[0007] Furthermore, a first screw is rotatably installed in the first sliding groove, and the first screw passes through the front and rear sides of the first sliding block and is threadedly connected to the first sliding block.
[0008] Furthermore, a first motor is installed on one side of the first slide slot, and an output end of the first motor is drivingly connected to the first screw via a coupling.
[0009] Furthermore, the clamping mechanism includes a pair of second sliders, the pair of second sliders are slidably installed on both sides of the U-shaped groove, the bottom ends of the pair of second sliders are installed with a first brush, a connecting rod is installed between the pair of second sliders, a second slide groove is installed on one side of the connecting rod, a pair of flexible clamps are slidably installed on both sides of the second slide groove, and the bottom end of the connecting rod is installed with a second brush.
[0010] Furthermore, a second screw is rotatably installed on both sides of the U-shaped groove, and the second screw passes through the left and right sides of the second slider and is threadedly connected to the second slider. A set of synchronous pulleys is installed on one side of a pair of the second screws, and the synchronous pulleys are connected through a transmission belt.
[0011] Furthermore, a second motor is installed on one side of the U-shaped groove, and an output end of the second motor is transmission-connected to one of a pair of second screw rods through a coupling.
[0012] Furthermore, a bidirectional screw is rotatably installed in the second slide groove, and the bidirectional screw passes through the front and rear sides of a pair of flexible clamps and is threadedly connected to the pair of flexible clamps, and a driven bevel gear is installed in the middle position of the bidirectional screw.
[0013] Furthermore, a third motor is installed on one side of the connecting rod, a driving bevel gear is installed on the output end of the third motor through a coupling, and the driving bevel gear is meshingly connected with the driven bevel gear.
[0014] Furthermore, the suction mechanism includes a dust box, which is installed on one side of the top end of the second gantry, with a filter installed inside the dust box, an electric fan installed at the bottom end of the dust box, an air intake hose installed on one side of the dust box, and the other end of the air intake hose is connected to the air inlet, and an air outlet is provided at the bottom end of one side of the dust box at a position close to the output end of the electric fan.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] The integrated equipment for efficient drilling and nailing of wooden toys with flexible positioning function in the utility model is convenient for clamping wooden toys of different shapes and sizes through the second gantry, the first slide groove, the first slider, the air inlet, the suction mechanism, the U-shaped groove, the second slider, the connecting rod, the second slide groove, the flexible clamp, the discharge port, the first brush, the second brush, the first waste box and the second waste box, and the wood chips remaining on the surface of the wooden toys during drilling are cleaned into the first waste box and the second waste box, and the wood chips remaining on the surface of the wooden toys are absorbed into the dust collecting box, thereby improving the adaptability of the equipment, ensuring the cleanliness of the surface of the CNC platform, reducing the cleaning cost, and improving the product quality after drilling and nailing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional schematic diagram of the utility model.
[0018] Figure 2 It is a top view and cross-sectional schematic diagram of a partial structure inside a U-shaped groove of the utility model.
[0019] Figure 3 It is a front cross-sectional schematic diagram of a partial structure of a location near a recovery box inside a numerical control platform of the utility model.
[0020] Figure 4 It is a top view and cross-sectional schematic diagram of the internal structure of the connecting rod of the utility model.
[0021] Figure 5 It is a side sectional schematic diagram of the internal structure of the second gantry of the utility model.
[0022] Figure 6The utility model Figure 1 Enlarged schematic diagram of part A.
[0023] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0024] 1. CNC platform; 2. Feeding port; 3. Placing table; 4. U-shaped groove; 5. Discharging port; 6. First gantry; 7. Second gantry; 8. Third gantry; 9. Punching machine; 10. First slide; 11. First slider; 12. Air inlet; 13. Nailer; 14. First waste box; 15. Discharging slope; 16. Recovery box; 17. Second waste box; 18. First screw; 19. First motor; 20. Second slider; 21. First brush; 22. Connecting rod; 23. Second slide; 24. Flexible clamp; 25. Second brush; 26. Second screw; 27. Synchronous pulley; 28. Second motor; 29. Bidirectional screw; 30. Driven bevel gear; 31. Third motor; 32. Driving bevel gear; 33. Dust box; 34. Filter; 35. Electric fan; 36. Intake hose. DETAILED DESCRIPTION
[0025] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0026] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] Example:
[0029] As attached Figure 1 To Attachment Figure 6As shown:
[0030] The utility model provides an integrated device for efficiently punching and nailing wooden toys with a flexible positioning function, comprising a numerical control platform 1, a feeding port 2 is installed on one side of the bottom end of the numerical control platform 1 through a bracket, a placing table 3 is installed on the top of the numerical control platform 1 at a position directly below the feeding port 2, a U-shaped groove 4 is provided on the top of the numerical control platform 1, a clamping mechanism is installed in the U-shaped groove 4, a discharge port 5 is provided on one side of the bottom end of the U-shaped groove 4, a first gantry 6, a second gantry 7 and a third gantry 8 are installed in sequence on the top of the numerical control platform 1 at a position directly above the U-shaped groove 4, a punching machine 9 is installed on the top of the inner side of the first gantry 6, and a clamping mechanism is installed on the inner side of the second gantry 7. A first slide groove 10 is provided at the top, a first slider 11 is slidably installed in the first slide groove 10, an air inlet 12 is installed at the bottom end of the first slider 11, an air suction mechanism is installed at the top end of the second gantry 7, a nailing machine 13 is installed at the top end of the inner side of the third gantry 8, a first waste box 14 is installed at the bottom end of the CNC platform 1 at a position directly below the punching machine 9 and the nailing machine 13, a discharge slope 15 is penetrated through the top of the CNC platform 1 on the side away from the feed port 2, a recovery box 16 is installed on one side of the CNC platform 1 near the discharge slope 15, and a second waste box 17 is installed at the bottom end of the CNC platform 1 near the discharge port 5.
[0031] Among them, a first screw rod 18 is rotatably installed in the first slide groove 10, and the first screw rod 18 passes through the front and rear sides of the first slider 11 and is threadedly connected to the first slider 11. Through the rotation of the first screw rod 18, under the limiting action of the first slide groove 10, the first slider 11 moves back and forth.
[0032] A first motor 19 is installed on one side of the first slide slot 10 , and the output end of the first motor 19 is transmission-connected to the first screw 18 via a coupling. The first motor 19 drives the first screw 18 to rotate, thereby driving the first slider 11 to move back and forth.
[0033] Among them, the clamping mechanism includes a pair of second sliders 20, which are slidably installed on both sides of the U-shaped groove 4, and the bottom ends of the pair of second sliders 20 are both installed with first brushes 21. A connecting rod 22 is installed between the pair of second sliders 20, and a second slide groove 23 is installed on one side of the connecting rod 22. A pair of flexible clamps 24 are slidably installed on both sides of the second slide groove 23, and a second brush 25 is installed at the bottom end of the connecting rod 22. The flexible clamp 24 can clamp wooden toys of different shapes and sizes, and through the movement of the second slider 20 and the connecting rod 22, the wooden toys are driven to move to different positions of the CNC platform 1 for processing. The first brush 21 can clean the wood chips remaining in the U-shaped groove 4 through the discharge port 5 into the second waste box 17, and the second brush 25 can clean the wood chips remaining on the surface of the CNC platform 1 into the first waste box 14.
[0034] Among them, second screws 26 are rotatably installed on both sides of the U-shaped groove 4, and the second screws 26 pass through the left and right sides of the second slider 20 and are threadedly connected to the second slider 20. A set of synchronous pulleys 27 are installed on one side of a pair of second screws 26, and the synchronous pulleys 27 are connected through a transmission belt. Under the transmission action of the synchronous pulleys 27, the pair of second screws 26 rotate synchronously. Under the limiting action of the U-shaped groove 4, the second slider 20 drives the connecting rod 22 to move together, and then drives the wooden toy to move to different positions of the CNC platform 1 through the flexible clamp 24.
[0035] A second motor 28 is installed on one side of the U-shaped groove 4, and the output end of the second motor 28 is transmission-connected to one of a pair of second screw rods 26 through a coupling. The second motor 28 drives the second screw rod 26 to rotate, thereby driving the second slider 20 to move.
[0036] Among them, a bidirectional screw 29 is rotatably installed in the second slide groove 23, and the bidirectional screw 29 passes through the front and rear sides of a pair of flexible clamps 24 and is threadedly connected with the pair of flexible clamps 24. A driven bevel gear 30 is installed at the middle position of the bidirectional screw 29. Through the rotation of the bidirectional screw 29, under the limiting action of the second slide groove 23, the pair of flexible clamps 24 move toward or away from each other at the same time, which is convenient for clamping wooden toys of different shapes and sizes.
[0037] Among them, a third motor 31 is installed on one side of the connecting rod 22, and a driving bevel gear 32 is installed on the output end of the third motor 31 through a coupling, and the driving bevel gear 32 is meshed and connected with the driven bevel gear 30. Through the meshing of the driving bevel gear 32 and the driven bevel gear 30, when the third motor 31 drives the driving bevel gear 32 to rotate, the driven bevel gear 30 rotates together, thereby driving the bidirectional screw 29 to rotate.
[0038] Among them, the suction mechanism includes a dust box 33, which is installed on one side of the top of the second gantry 7. A filter 34 is installed inside the dust box 33, and an electric fan 35 is installed at the bottom end of the dust box 33. An air intake hose 36 is installed on one side of the dust box 33, and the other end of the air intake hose 36 is connected to the air inlet 12. An air outlet is provided at the bottom end of one side of the dust box 33 at a position close to the output end of the electric fan 35. When the electric fan 35 is turned on, the electric fan 35 discharges the air in the dust box 33 from the air outlet, so that negative pressure is instantly generated in the dust box 33, and wood chips are sucked into the dust box 33 through the air inlet 12 and the air intake duct and adhere to the surface of the filter 34, so as to clean the wood chips on the surface of the wooden toys.
[0039] The working principle of this embodiment is as follows: before processing, the staff first stacks a plurality of wooden toys in the feed port 2, and then turns on the second motor 28, the second motor 28 drives the second screw 26 to rotate, under the transmission action of the synchronous pulley 27, a pair of second screws 26 rotate synchronously, under the limiting action of the U-shaped groove 4, the second slider 20 drives the connecting rod 22 to move together, and then turns on the third motor 31, because the active bevel gear 32 and the driven bevel gear 30 are meshed and connected, when the active bevel gear 32 rotates, the driven bevel gear 30 rotates together, thereby driving the pair of second screws 26 to rotate synchronously. The screw rod 29 is rotated, and under the limiting action of the second slide groove 23, a pair of flexible clamps 24 move towards or away from each other at the same time, which is convenient for clamping wooden toys of different shapes and sizes. After clamping, the second motor 28 is turned on again, and the wooden toy is driven to move to different positions of the CNC platform 1 through the flexible clamp 24 to process the wooden toy. When punching holes, wood chips will splash on the surface of the CNC platform 1 and the surface of the wooden toy. At this time, during the movement of the second slider 20 and the flexible clamp 24, the first brush 21 can remove the wood chips remaining in the U-shaped groove 4 through the flexible clamp 24. The discharge port 5 is cleaned into the second waste box 17, and the second brush 25 can clean the wood chips remaining on the surface of the CNC platform 1 into the first waste box 14. When the wooden toy moves to the position directly below the second gantry 7, the electric fan 35 is turned on, and the electric fan 35 discharges the air in the dust box 33 from the air outlet, so that negative pressure is instantly generated in the dust box 33, and the wood chips are sucked into the dust box 33 through the air inlet 12 and the air inlet duct and adhere to the surface of the filter 34, so as to clean the wood chips on the surface of the wooden toy. At the same time, the first motor 19 is turned on, and the first electric The machine 19 drives the first screw 18 to rotate. Under the limiting action of the first slide groove 10, the first slider 11 moves back and forth, thereby driving the air inlet 12 to move back and forth, so as to increase the absorption range. When the sawdust on the wooden surface is cleaned, the wooden toy can be moved to the bottom end of the third gantry 8 for nailing. After the nailing is completed, the second slider 20 is controlled to continue to drive the wooden toy to move. When the wooden toy moves to just above the discharge slope 15, a pair of flexible clips 24 are controlled to move away from each other, so that the wooden toy can slide into the recovery box 16 through the discharge slope 15 to complete the unloading.
[0040] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.
Claims
1. An integrated device for efficiently punching and nailing wooden toys with a flexible positioning function, comprising a numerical control platform (1), characterized in that: A feed port (2) is installed on one side of the bottom end of the numerical control platform (1) through a bracket, a placement table (3) is installed on the top end of the numerical control platform (1) at a position directly below the feed port (2), a U-shaped groove (4) is provided on the top end of the numerical control platform (1), a clamping mechanism is installed in the U-shaped groove (4), a discharge port (5) is provided on one side of the bottom end of the U-shaped groove (4), a first gantry (6), a second gantry (7) and a third gantry (8) are installed in sequence on the top end of the numerical control platform (1) at a position directly above the U-shaped groove (4), a punching machine (9) is installed on the top end of the inner side of the first gantry (6), a first slide groove (10) is provided on the top end of the inner side of the second gantry (7), and the first slide groove (10) A first sliding block (11) is installed in the inner slide, an air inlet (12) is installed at the bottom end of the first sliding block (11), an air suction mechanism is installed at the top end of the second gantry (7), a nailing machine (13) is installed at the top end of the inner side of the third gantry (8), a first waste box (14) is installed at the bottom end of the CNC platform (1) at a position directly below the punching machine (9) and the nailing machine (13), a discharge slope (15) is penetrated through the top end of the CNC platform (1) on the side away from the feed port (2), a recovery box (16) is installed on one side of the CNC platform (1) at a position close to the discharge slope (15), and a second waste box (17) is installed at the bottom end of the CNC platform (1) at a position close to the discharge port (5).
2. The integrated high-efficiency punching and nailing device for wooden toys with flexible positioning function as claimed in claim 1, characterized in that: A first screw rod (18) is rotatably mounted in the first sliding groove (10), and the first screw rod (18) passes through the front and rear sides of the first sliding block (11) and is threadedly connected to the first sliding block (11).
3. The integrated high-efficiency punching and nailing device for wooden toys with flexible positioning function as claimed in claim 2, characterized in that: A first motor (19) is installed on one side of the first slide groove (10), and an output end of the first motor (19) is transmission-connected to a first screw rod (18) via a coupling.
4. The integrated high-efficiency punching and nailing device for wooden toys with flexible positioning function as claimed in claim 1, characterized in that: The clamping mechanism comprises a pair of second sliders (20), the pair of second sliders (20) are slidably mounted on both sides of the U-shaped groove (4), the bottom ends of the pair of second sliders (20) are both mounted with a first brush (21), a connecting rod (22) is mounted between the pair of second sliders (20), a second slide groove (23) is mounted on one side of the connecting rod (22), a pair of flexible clamps (24) are slidably mounted on both sides of the second slide groove (23), and a second brush (25) is mounted on the bottom end of the connecting rod (22).
5. The integrated high-efficiency punching and nailing device for wooden toys with flexible positioning function as claimed in claim 4, characterized in that: A second screw rod (26) is rotatably mounted on both sides of the U-shaped groove (4), and the second screw rod (26) passes through the left and right sides of the second slider (20) and is threadedly connected to the second slider (20). A set of synchronous pulleys (27) is mounted on one side of a pair of the second screw rods (26), and the synchronous pulleys (27) are connected through a transmission belt.
6. The integrated high-efficiency punching and nailing device for wooden toys with flexible positioning function as claimed in claim 5, characterized in that: A second motor (28) is installed on one side of the U-shaped groove (4), and an output end of the second motor (28) is transmission-connected to one of a pair of second screw rods (26) via a coupling.
7. The integrated high-efficiency punching and nailing device for wooden toys with flexible positioning function as claimed in claim 4, characterized in that: A bidirectional screw (29) is rotatably installed in the second slide groove (23), and the bidirectional screw (29) passes through the front and rear sides of a pair of flexible clamps (24) and is threadedly connected to the pair of flexible clamps (24). A driven bevel gear (30) is installed at the middle position of the bidirectional screw (29).
8. The integrated high-efficiency punching and nailing device for wooden toys with flexible positioning function as claimed in claim 7, characterized in that: A third motor (31) is installed on one side of the connecting rod (22), and a driving bevel gear (32) is installed on the output end of the third motor (31) via a coupling, and the driving bevel gear (32) is meshedly connected with the driven bevel gear (30).
9. The integrated high-efficiency punching and nailing device for wooden toys with flexible positioning function as claimed in claim 1, characterized in that: The air suction mechanism comprises a dust box (33), the dust box (33) is installed on one side of the top end of the second gantry (7), a filter screen (34) is installed inside the dust box (33), an electric fan (35) is installed at the bottom end inside the dust box (33), an air intake hose (36) is installed on one side of the dust box (33), and the other end of the air intake hose (36) is connected to the air inlet (12), and an air outlet is provided at the bottom end of one side of the dust box (33) at a position close to the output end of the electric fan (35).