Simulation wallboard component mold
By designing a mock wall panel component mold, the vibration is generated using motors, turntables and rubber push pads, the problems of fatigue and vibration operation difficulty of operators during concrete pouring are solved, and the compactness and strength of concrete are improved.
Patent Information
- Application Number
- CN202421280794.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-06
AI Technical Summary
During the pouring of concrete wall panels, long-term operation of vibrator rods can easily cause fatigue or discomfort of the operator, and certain skills and experience are required.
A simulated wall panel component mold is designed. Through the mutual cooperation of the rotor, motor, limit block, push rod, rubber push pad, hollow shell, rotary rod, thin rod and other structures, the rubber push pad work is driven, generating vibration power and vibrating concrete, exhausting air and eliminating honeycomb lint surfaces.
It effectively reduces fatigue and discomfort of operators, improves the compactness and strength of concrete, simplifies the operation process, and realizes the production demand for complex shapes and patterns.
Smart Images

Figure CN222571141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wallboard moulds, in particular to a simulated wallboard component mould. Background Art
[0002] In modern architecture, wall panels are a kind of building material. They are house structures with a load-bearing system composed of walls and floor slabs. The load-bearing walls of the wall panel structure can be made of bricks, blocks, prefabricated or cast-in-place concrete. Wall panel molds are widely used and are made of cement and concrete. During production, the mud needs to be stirred first, and then the wall panel mold cement wall panel mold is spliced. Because the mold can better regulate the size of the prefabricated parts, the mold is prepared in advance before processing, and then the mud is slowly poured into the mold. Using molds to make wall panels can ensure the consistency of shape, size and quality, improve production efficiency and quality, reduce costs, and meet the production needs of complex shapes and patterns.
[0003] In the prior art, when pouring concrete wall panels, workers pour the mixed cement mortar into a mold, and then use a vibrating rod to eliminate the bubbles inside to make the concrete densely combined. Long-term operation can easily cause fatigue or discomfort to the operator, and operating the vibrating rod requires certain skills and experience. Therefore, a simulated wall panel component mold is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a simulated wall panel component mold, which aims to improve the problem that long-term operation during concrete formwork pouring easily causes operator fatigue or discomfort.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a simulated wall panel component mold, including a base, two fixed plates are fixedly connected to the top of the base, the opposite sides of the two fixed plates are fixedly connected to motors, the output ends of the two motors are fixedly connected to rotating rods, the two rotating rods are fixedly connected to a turntable at one end away from the motor, the outer edge of the turntable is fixedly connected to a thin rod, the outer periphery of the thin rod is slidably connected to a hollow shell, the top of the hollow shell is fixedly connected to a push rod, the top of the push rod is fixedly connected to a rubber push pad, the top edge of the base is fixedly connected to two supporting feet, the tops of the two supporting feet are fixedly connected to two supporting columns, the tops of the support columns are fixedly connected to two molds, the outer sides of the two molds are slidably connected to mounting plates, a plurality of fixing components are arranged between the molds and the mounting plates, the front sides of the two molds are fixedly connected to pressure sensors, and two fixing rings are fixedly connected between the tops of the two molds.
[0006] As a further description of the above technical solution:
[0007] The fixing assembly includes a frame body 1, the outer side of the frame body 1 is fixedly connected to the outer wall of the mold, the interior of the frame body 1 is slidably connected with a pull rod, one side of the outside of the pull rod is fixedly connected to a baffle, the other side of the outside of the pull rod is sleeved with a spring, the top of the frame body 1 is fixedly connected to a frame body 2, and a blocking block is arranged on the top of the baffle.
[0008] As a further description of the above technical solution:
[0009] The side end of the pull rod is fixedly connected with an adjustment handle.
[0010] As a further description of the above technical solution:
[0011] The outer periphery of the push rod is slidably connected to a limiting block, and one end of the limiting block close to the motor is fixedly connected to the top of the fixing plate.
[0012] As a further description of the above technical solution:
[0013] The rubber push pad is arranged at the bottom of the mold.
[0014] As a further description of the above technical solution:
[0015] The baffle is slidably connected to the interior of the frame, one end of the spring is fixedly connected to the middle of the baffle, and the other end of the spring is fixedly connected to the inner wall of the frame.
[0016] As a further description of the above technical solution:
[0017] The outer side of the blocking block is slidably connected to the interior of the second frame, and the bottom of the blocking block is slidably connected to the interior of the first frame.
[0018] As a further description of the above technical solution:
[0019] The pull rod passes through the mold and is inserted into the interior of the mounting plate.
[0020] The utility model has the following beneficial effects:
[0021] In the utility model, the rubber push pad is driven to work by the mutual cooperation of the turntable, the motor, the limit block, the push rod, the rubber push pad, the hollow shell, the rotating rod, the thin rod and other structures. The vibration force generated by the upward pushing force of the rubber push pad will be transmitted to the concrete, causing it to vibrate, thereby expelling the air and eliminating the honeycombed surface of the concrete and other phenomena.
[0022] In the utility model, with the cooperation of the frame body 1, the frame body 2, the pull rod, the spring, the baffle plate, the blocking block and other structures, the installation plate can be quickly disassembled, which is convenient for demoulding and taking out the wall panel after solidification, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a three-dimensional schematic diagram of a simulated wall panel component mold proposed by the utility model;
[0024] Figure 2 This is a structural schematic diagram of a turntable simulating a wall panel component mold proposed by the utility model;
[0025] Figure 3 This is a schematic structural diagram of a spring simulating a wall panel component mold proposed by the utility model;
[0026] Figure 4 A simulation wall panel component mold proposed by the utility model Figure 4 for Figure 2 Enlarged view of point A in the middle.
[0027] Legend:
[0028] 1. Base; 2. Support feet; 3. Support column; 4. Motor; 5. Fixed plate; 6. Turntable; 7. Turntable; 8. Thin rod; 9. Hollow shell; 10. Push rod; 11. Limit block; 12. Rubber push pad; 13. Mold; 14. Mounting plate; 15. Frame 1; 16. Pull rod; 17. Baffle; 18. Spring; 19. Frame 2; 20. Block block; 21. Adjustment handle; 22. Pressure sensor; 23. Fixed ring. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1 , Figure 2 and Figure 4The utility model provides an embodiment: a simulated wall panel component mold, including a base 1, two fixed plates 5 are fixedly connected to the top of the base 1, the opposite sides of the two fixed plates 5 are fixedly connected to motors 4, the output ends of the two motors 4 are fixedly connected to rotating rods 6, the ends of the two rotating rods 6 away from the motors 4 are fixedly connected to turntables 7, the outer edge of the turntable 7 is fixedly connected to a thin rod 8, the outer periphery of the thin rod 8 is slidably connected to a hollow shell 9, the top of the hollow shell 9 is fixedly connected to a push rod 10, the top of the push rod 10 is fixedly connected to a rubber push pad 12, the top edge of the base 1 is fixedly connected to two Support feet 2, two support columns 3 are fixedly connected to the top of the two support feet 2, two molds 13 are fixedly connected to the top of the support columns 3, the outer sides of the two molds 13 are slidably connected to the mounting plates 14, a plurality of fixed components are arranged between the molds 13 and the mounting plates 14, the front sides of the two molds 13 are fixedly connected to pressure sensors 22, two fixing rings 23 are fixedly connected between the tops of the two molds 13, the outer periphery of the push rod 10 is slidably connected to the limit block 11, the limit block 11 is fixedly connected to the top of the fixing plate 5 near the end of the motor 4, and the rubber push pad 12 is arranged at the bottom of the mold 13.
[0031] Specifically, after the concrete mortar is poured, in order to ensure that the concrete can be fully compacted, eliminate internal bubbles and honeycomb surfaces, and improve the overall uniformity and strength, it is necessary to start the motor 4 and drive the rotating rod 6 to start rotating. The rotation of the rotating rod 6 not only drives the turntable 7 directly connected to it to rotate, but also drives the thin rod 8 to rotate through the turntable 7, so that it slides inside the hollow shell 9. The hollow shell 9 allows it to move only on a specific path, so that the push rod 10 can reciprocate up and down according to a predetermined trajectory. As the push rod 10 moves up and down, it drives the rubber push pad 12 to continuously hit the bottom of the mold. The vibration force generated by this hitting directly acts on the inside of the concrete, causing the concrete to vibrate. This vibration can quickly expel the air inside the concrete and effectively avoid the formation of honeycomb surfaces. At the same time, the vibration can also promote the fluidity and density of the concrete, so that the various particles in the concrete are more closely combined together, and the overall strength and durability of the concrete are improved.
[0032] Reference Figure 1 and Figure 3The fixed component includes a frame 15, the outer side of the frame 15 is fixedly connected to the outer wall of the mold 13, the inside of the frame 15 is slidably connected with a pull rod 16, one side of the outer side of the pull rod 16 is fixedly connected to a baffle 17, and the other side of the outer side of the pull rod 16 is sleeved with a spring 18, the top of the frame 15 is fixedly connected to a frame 2 19, the top of the baffle 17 is provided with a blocking block 20, the side end of the pull rod 16 is fixedly connected to an adjusting handle 21, the baffle 17 is slidably connected to the inside of the frame 15, one end of the spring 18 is fixedly connected to the middle of the baffle 17, and the other end of the spring 18 is fixedly connected to the inner wall of the frame 15, the outer side of the blocking block 20 is slidably connected to the inside of the frame 2 19, and the bottom of the blocking block 20 is slidably connected to the inside of the frame 15, and the pull rod 16 passes through the mold 13 and is inserted into the inside of the mounting plate 14.
[0033] Specifically, when the wall panel reaches the expected curing time and needs to be demoulded, first, the operator pulls the pull rod 16 outward, and this action will drive the baffle 17 to move synchronously. In this process, the spring 18 is gradually compressed, which not only provides the necessary buffer but also ensures the stability of the operation. As the pull rod 16 and the baffle 17 move, the blocking block 20 will slide into the interior of the frame 15. The blocking block 20 can free the operator's hands and prevent the baffle 17 from suddenly rebounding. When the pull rod 16 is completely out of the interior of the mounting plate 14, the installation is completed. The mounting plate 14 is disassembled. At this time, the operator can easily remove the formed wall panel from the mold 13. When the mounting plate 14 needs to be reinstalled, the operator only needs to place the new wall panel on the side end of the mold 13, and then perform the reverse operation. First, the blocking block 20 is pulled out from the frame 15, and the pull rod 16 is pushed inward, driving the baffle 17 to move inward synchronously. During this process, the spring 18 is gradually reset, which ensures that the mounting plate 14 can be smoothly put back in place. When the pull rod 16 is inserted into the interior of the mounting plate 14 again, its installation is completed.
[0034] Working principle: When the concrete mortar is poured, the motor 4 is started to drive the rotating rod 6 to rotate. The rotation of the rotating rod 6 also drives the rotating disk 7 to rotate, thereby driving the thin rod 8 to slide inside the hollow shell 9. Under the limit of the hollow shell 9, the push rod 10 drives the rubber push pad 12 to reciprocate up and down and continuously hit the bottom of the mold. The vibration force generated will be transmitted to the concrete, causing it to vibrate, thereby expelling the air and eliminating the honeycomb surface of the concrete. When the wall panel needs to be demoulded, the installation plate 14 needs to be removed to facilitate the removal of the wall panel. At this time, the pull rod 16 is pulled outward to drive the baffle 17 The spring 18 is compressed by the synchronous movement, so that the blocking block 20 slides into the interior of the frame 15, thereby preventing the baffle 17 from moving, until the pull rod 16 is completely separated from the interior of the mounting plate 14, and the disassembly of the mounting plate 14 is completed. At this time, the formed wall panel can be taken down, and when the mounting plate 14 needs to be installed, the mounting plate 14 is placed on the side end of the mold 13, and the blocking block 20 is pulled out of the frame 15. At this time, the pull rod 16 is pushed inward, driving the baffle 17 to move synchronously, so that the spring 18 is reset, until the pull rod 16 is inserted into the interior of the mounting plate 14, and its installation is completed.
[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A simulated wall panel component mold, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to two fixing plates (5), opposite sides of the two fixing plates (5) are fixedly connected to motors (4), the output ends of the two motors (4) are fixedly connected to rotating rods (6), the ends of the two rotating rods (6) away from the motors (4) are fixedly connected to rotating disks (7), the outer edges of the rotating disks (7) are fixedly connected to thin rods (8), the outer periphery of the thin rods (8) is slidably connected to a hollow shell (9), the top of the hollow shell (9) is fixedly connected to a push rod (10), and the top of the push rod (10) is fixedly connected to a rubber push pad (11). 2), the top edge of the base (1) is fixedly connected to two supporting feet (2), the tops of the two supporting feet (2) are fixedly connected to two supporting columns (3), the tops of the supporting columns (3) are fixedly connected to two molds (13), the outer sides of the two molds (13) are slidably connected to a mounting plate (14), a plurality of fixing components are arranged between the molds (13) and the mounting plate (14), the front sides of the two molds (13) are fixedly connected to a pressure sensor (22), and two fixing rings (23) are fixedly connected between the tops of the two molds (13).
2. A simulated wall panel component mold according to claim 1, characterized in that: The fixing assembly comprises a frame body 1 (15), the outer side of the frame body 1 (15) is fixedly connected to the outer wall of the mold (13), the interior of the frame body 1 (15) is slidably connected to a pull rod (16), one side of the outer side of the pull rod (16) is fixedly connected to a baffle (17), the other side of the outer side of the pull rod (16) is sleeved with a spring (18), the top of the frame body 1 (15) is fixedly connected to a frame body 2 (19), and a blocking block (20) is provided on the top of the baffle (17).
3. A simulated wall panel component mold according to claim 2, characterized in that: An adjustment handle (21) is fixedly connected to the side end of the pull rod (16).
4. The simulated wall panel component mold according to claim 1, characterized in that: The outer periphery of the push rod (10) is slidably connected to a limit block (11), and one end of the limit block (11) close to the motor (4) is fixedly connected to the top of the fixed plate (5).
5. The simulated wall panel component mold according to claim 1, characterized in that: The rubber push pad (12) is arranged at the bottom of the mold (13).
6. The simulated wall panel component mold according to claim 2, characterized in that: The baffle (17) is slidably connected to the interior of the frame body (15); one end of the spring (18) is fixedly connected to the middle of the baffle (17); and the other end of the spring (18) is fixedly connected to the inner wall of the frame body (15).
7. The simulated wall panel component mold according to claim 2, characterized in that: The outer side of the blocking block (20) is slidably connected to the interior of the second frame (19), and the bottom of the blocking block (20) is slidably connected to the interior of the first frame (15).
8. The simulated wall panel component mold according to claim 2, characterized in that: The pull rod (16) passes through the mold (13) and is inserted into the interior of the mounting plate (14).