Aerated concrete still kettle exhaust device with silencing mechanism

By adopting a combined structure of honeycomb sound-silence plate and filler strips in the steam exhaust device of the aerated concrete autoclave, the problem of high exhaust noise of the autoclave is solved, and effective noise reduction and structural simplification are achieved.

CN222571156UActive Publication Date: 2025-03-07SHANDONG JINGDIAN NEW BUILDING MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420565460.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-03-07
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

The noise generated during the exhaust gas of the autoclave is high, which seriously interferes with the production environment.

Method used

A steam exhaust device of an aerated concrete autoclave with a sound silencer mechanism is designed, and a first honeycomb sound silencer plate and a second honeycomb sound silencer plate are used to attenuate noise through a combination of a honeycomb structure and a filler strip.

Benefits of technology

It effectively reduces the sound of the gas itself during exhaust and the sound of the gas hitting the exhaust pipe, realizes the sound silencing effect, and simplifies the structure and installation process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222571156U_ABST
    Figure CN222571156U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of steam exhaust and noise elimination, and discloses an aerated concrete still kettle steam exhaust device with a noise elimination mechanism, which comprises exhaust pipes fixedly connected through a connecting flange, and further comprises a first honeycomb noise elimination plate and a second honeycomb noise elimination plate, an inner cavity on one side of the flange end of the exhaust pipe is expanded outwards to form a first stepped cavity and a second stepped cavity, the second stepped cavity is arranged outside, the first stepped cavity is arranged inside, and the first stepped cavity is in a cut circle shape; the first honeycomb silencing plate is provided with a first main body matched with the inner cavity in shape, the circumference of the first main body is provided with a circle cutting outer edge matched with the second stepped cavity in shape, the second honeycomb silencing plate is provided with a circle cutting main body matched with the first stepped cavity in shape, and the circumference of the circle cutting main body is provided with a second outer edge matched with the second stepped cavity in shape; a filling rubber strip is embedded into the second outer edge end face of the second honeycomb silencing plate and protrudes out of the second outer edge end face.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of steam exhaust silencing, and in particular relates to a steam exhaust device for an aerated concrete autoclave with a silencing mechanism. Background Art

[0002] Autoclave, also known as steam curing autoclave or pressure autoclave, is a large pressure vessel with huge volume and heavy weight. Autoclave has a wide range of uses, and is widely used in the autoclave curing of aerated concrete blocks, concrete pipe piles, lime sand bricks, fly ash bricks, microporous calcium silicate boards, new lightweight wall materials, thermal insulation asbestos boards, high-strength gypsum and other building materials.

[0003] After the autoclave is completed, the high-temperature and high-pressure gas inside the autoclave needs to be discharged through the exhaust pipe. Due to the high gas pressure, the exhaust noise from the exhaust pipe is relatively large, which causes serious noise interference to the production environment. Utility Model Content

[0004] In view of the problems raised by the above background technology, the purpose of the utility model is to provide an exhaust device for an aerated concrete autoclave with a silencer mechanism.

[0005] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:

[0006] An exhaust device for an aerated concrete autoclave with a silencer mechanism comprises an exhaust pipe, wherein the exhaust pipes are fixedly connected by a connecting flange, and further comprises a first honeycomb silencer plate and a second honeycomb silencer plate;

[0007] The inner cavity at one side of the exhaust pipe flange end is expanded outward to form a first step cavity and a second step cavity, the second step cavity is outside, the first step cavity is inside, and the shape of the first step cavity is a cut circle;

[0008] The first honeycomb muffler plate is provided with a first main body adapted to the shape of the inner cavity, the circumference of the first main body is provided with a cut-circle outer edge adapted to the shape of the second stepped cavity, the second honeycomb muffler plate is provided with a cut-circle main body adapted to the shape of the first stepped cavity, the circumference of the cut-circle main body is provided with a second outer edge adapted to the shape of the second stepped cavity;

[0009] A filling rubber strip is embedded in the second outer edge end surface of the second honeycomb sound-absorbing plate, and the filling rubber strip protrudes from the second outer edge end surface.

[0010] It is further defined that the first honeycomb sound-absorbing plate is provided with a first sound-absorbing hole, and the second honeycomb sound-absorbing plate is provided with a second sound-absorbing hole. With such a structural design, the first sound-absorbing hole and the second sound-absorbing hole are used to attenuate noise, thereby reducing the sound of the gas itself and the sound of the gas hitting the exhaust pipe during exhaust, thereby achieving a sound-absorbing effect.

[0011] It is further defined that the outer end surface of the second honeycomb silencer plate is provided with a first gas diffusion groove, the inner end surface of the second honeycomb silencer plate is provided with a second gas diffusion groove, and the two ends of the second silencer hole are respectively connected to the first gas diffusion groove and the second honeycomb silencer plate. With such a structural design, the second gas diffusion groove mainly functions to merge the gas flowing out of the first honeycomb silencer plate into the second silencer hole of the second honeycomb silencer plate, and the first gas diffusion groove mainly functions to merge the gas flowing out of the second honeycomb silencer plate into the second honeycomb silencer plate of the adjacent exhaust pipe, thereby improving the smoothness of gas flow.

[0012] It is further defined that the outer end surface of the second honeycomb sound-absorbing plate is provided with an embedding groove for embedding the filling rubber strip. With such a structural design, the embedding groove is used for embedding the filling rubber strip.

[0013] It is further defined that trumpet-shaped expansion openings are provided at both ends of the first silencer hole and the second silencer hole. With such a structural design, the expansion openings gather airflow and assist the airflow to enter the first silencer hole and the second silencer hole.

[0014] The beneficial effects of the utility model are as follows: the exhaust pipes are fixedly connected by connecting flanges, and tightening pressure is applied between the two exhaust pipes by bolts on the connecting flanges, and the tightening pressure also serves as the pressing force of the first honeycomb silencer plate and the second honeycomb silencer plate at the connection of the two exhaust pipes. This fixing method avoids the trouble of welding inside the exhaust pipe and the inconvenience of operation, and has a simpler structure and more convenient installation. The honeycomb structure of the first honeycomb silencer plate and the second honeycomb silencer plate is used to attenuate noise, thereby reducing the sound of the gas itself and the sound of the gas hitting the exhaust pipe during exhaust, thereby achieving a silencing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;

[0016] Figure 1 It is a structural schematic diagram of two exhaust pipes connected in an embodiment of an aerated concrete autoclave exhaust device with a silencer mechanism of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the two exhaust pipes separated in an embodiment of an aerated concrete autoclave exhaust device with a silencer mechanism of the utility model;

[0018] Figure 3 It is a structural schematic diagram of an exhaust pipe in an embodiment of an exhaust device for an aerated concrete autoclave with a silencer mechanism according to the utility model;

[0019] Figure 4 It is a structural schematic diagram of the first honeycomb muffler plate in an embodiment of an exhaust device for an aerated concrete autoclave with a muffler mechanism of the utility model;

[0020] Figure 5 It is a structural schematic diagram of a second honeycomb muffler plate in an embodiment of an exhaust device for an aerated concrete autoclave with a muffler mechanism according to the utility model;

[0021] The main component symbols are described as follows:

[0022] 1. Exhaust pipe; 11. Connecting flange; 12. Inner cavity; 13. First step cavity; 14. Second step cavity;

[0023] 2. first honeycomb muffler plate; 21. first main body; 22. outer edge of cut circle; 23. first muffler hole;

[0024] 3. Second honeycomb muffler plate;

[0025] 31. circular body; 32. second outer edge; 33. first air dispersion groove; 34. embedded groove; 35. second air dispersion groove; 36. second muffler hole;

[0026] 4. Filling strips. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0028] like Figure 1-5 As shown, the utility model is an exhaust device for an aerated concrete autoclave with a silencer mechanism, comprising an exhaust pipe 1, the exhaust pipes 1 are fixedly connected by a connecting flange 11, and also comprises a first honeycomb silencer plate 2 and a second honeycomb silencer plate 3;

[0029] The inner cavity 12 at one side of the flange end of the exhaust pipe 1 is expanded outward to form a first step cavity 13 and a second step cavity 14, the second step cavity 14 is outside, the first step cavity 13 is inside, and the shape of the first step cavity 13 is a cut circle;

[0030] The first honeycomb muffler plate 2 is provided with a first main body 21 adapted to the shape of the inner cavity 12, and the circumference of the first main body 21 is provided with a cut-circle outer edge 22 adapted to the shape of the second stepped cavity 14; the second honeycomb muffler plate 3 is provided with a cut-circle main body 31 adapted to the shape of the first stepped cavity 13, and the circumference of the cut-circle main body 31 is provided with a second outer edge 32 adapted to the shape of the second stepped cavity 14;

[0031] The end surface of the second outer edge 32 of the second honeycomb sound-absorbing plate 3 is embedded with a filling rubber strip 4 , and the filling rubber strip 4 protrudes from the end surface of the second outer edge 32 .

[0032] In this embodiment:

[0033] The exhaust pipes 1 are fixedly connected by the connecting flange 11, and the bolts on the connecting flange 11 apply a tightening pressure between the two exhaust pipes 1. The tightening pressure also serves as the pressing force of the first honeycomb muffler plate 2 and the second honeycomb muffler plate 3 at the connection of the two exhaust pipes 1. This fixing method avoids the trouble of welding inside the exhaust pipe 1, which is inconvenient to operate, and has a simpler structure and is more convenient to install.

[0034] Specifically, the first body 21 of the first honeycomb muffler plate 2 enters the inner cavity of the exhaust pipe 1, and the outer edge 22 of the cut circle enters the second stepped cavity 14. The cut circle has a stop function of the circumferential freedom to prevent the first honeycomb muffler plate 2 from rotating. The cut circle body 31 of the second honeycomb muffler plate 3 enters the first stepped cavity 13 and is also restricted in rotational freedom. After the two sections of the exhaust pipe 1 are connected, the filling strip 4 fills the gap between the second honeycomb muffler plates 3 at the ends of the two sections of the exhaust pipe 1. The filling strip 4 is squeezed and stressed and deformed. After the second honeycomb muffler plate 3 is squeezed, it is pressed toward the first honeycomb muffler plate 2 to fix the axial position;

[0035] The honeycomb structures of the first honeycomb silencer plate 2 and the second honeycomb silencer plate 3 are used to attenuate noise, thereby reducing the sound of the gas itself and the sound of the gas hitting the exhaust pipe 1 during exhaust, thereby achieving a silencer effect.

[0036] Preferably, the first honeycomb muffler plate 2 is provided with a first muffler hole 23, and the second honeycomb muffler plate 3 is provided with a second muffler hole 36. With this structural design, the first muffler hole 23 and the second muffler hole 36 are used to attenuate noise, thereby reducing the sound of the gas itself and the sound of the gas hitting the exhaust pipe 1 during exhaust, thereby achieving a muffler effect. In fact, other muffler structures can also be considered according to specific circumstances.

[0037] Preferably, the outer end surface of the second honeycomb muffler plate 3 is provided with a first gas diffusion groove 33, the inner end surface of the second honeycomb muffler plate 3 is provided with a second gas diffusion groove 35, and the two ends of the second muffler hole 36 are respectively connected to the first gas diffusion groove 33 and the second honeycomb muffler plate 3. With such a structural design, the second gas diffusion groove 35 mainly functions to merge the gas flowing out of the first honeycomb muffler plate 2 into the second muffler hole 36 of the second honeycomb muffler plate 3, and the first gas diffusion groove 33 mainly functions to merge the gas flowing out of the second honeycomb muffler plate 3 into the second honeycomb muffler plate 3 of the adjacent exhaust pipe 1, thereby improving the smoothness of gas flow. In fact, other structural shapes that improve the smoothness of gas flow can also be considered according to specific circumstances.

[0038] Preferably, the outer end surface of the second honeycomb muffler plate 3 is provided with an embedding groove 34 for embedding the filling rubber strip 4. With such a structural design, the embedding groove 34 is used to embed the filling rubber strip 4. In fact, other installation structures of the filling rubber strip 4 can also be considered according to specific circumstances.

[0039] Preferably, trumpet-shaped expansions are provided at both ends of the first muffler hole 23 and the second muffler hole 36. With such a structural design, the expansions gather airflow and assist airflow to enter the first muffler hole 23 and the second muffler hole 36. In fact, other structural shapes of the first muffler hole 23 and the second muffler hole 36 can also be considered according to specific circumstances.

[0040] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. An exhaust device for an aerated concrete autoclave with a silencer mechanism, comprising an exhaust pipe (1), wherein the exhaust pipes (1) are fixedly connected via a connecting flange (11), and characterized in that: It also includes a first honeycomb sound-absorbing plate (2) and a second honeycomb sound-absorbing plate (3); The inner cavity (12) at one side of the flange end of the exhaust pipe (1) is expanded outward to form a first stepped cavity (13) and a second stepped cavity (14), wherein the second stepped cavity (14) is outside and the first stepped cavity (13) is inside, and the shape of the first stepped cavity (13) is a cut circle; The first honeycomb sound-absorbing plate (2) is provided with a first main body (21) adapted to the shape of the inner cavity (12), and the circumference of the first main body (21) is provided with a cut-circle outer edge (22) adapted to the shape of the second stepped cavity (14); the second honeycomb sound-absorbing plate (3) is provided with a cut-circle main body (31) adapted to the shape of the first stepped cavity (13), and the circumference of the cut-circle main body (31) is provided with a second outer edge (32) adapted to the shape of the second stepped cavity (14); The end surface of the second outer edge (32) of the second honeycomb sound-absorbing plate (3) is embedded with a filling rubber strip (4), and the filling rubber strip (4) protrudes from the end surface of the second outer edge (32).

2. The exhaust device for an aerated concrete autoclave with a silencer mechanism according to claim 1, characterized in that: The first honeycomb sound-absorbing plate (2) is provided with a first sound-absorbing hole (23), and the second honeycomb sound-absorbing plate (3) is provided with a second sound-absorbing hole (36).

3. The exhaust device for an aerated concrete autoclave with a silencer mechanism according to claim 2, characterized in that: The outer end surface of the second honeycomb sound-absorbing plate (3) is provided with a first air diffusion groove (33), the inner end surface of the second honeycomb sound-absorbing plate (3) is provided with a second air diffusion groove (35), and the two ends of the second sound-absorbing hole (36) are respectively connected to the first air diffusion groove (33) and the second honeycomb sound-absorbing plate (3).

4. The exhaust device for an aerated concrete autoclave with a silencer mechanism according to claim 3, characterized in that: The outer end surface of the second honeycomb sound-absorbing plate (3) is provided with an embedding groove (34) for embedding the filling rubber strip (4).

5. The exhaust device for an aerated concrete autoclave with a silencer mechanism according to claim 2, characterized in that: Both ends of the first muffler hole (23) and the second muffler hole (36) are provided with trumpet-shaped expansion openings.