Phosphogypsum unfired cement equipment
By using rotating pipe and stirring frame structures and fan-assisted intake and exhaust methods in the burn-free cement processing equipment, the problem of uneven raw materials distribution and stirring paddles easily sticking to raw materials in traditional equipment is solved, and more efficient stirring and lower motor driving load are achieved.
Patent Information
- Application Number
- CN202421220527.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
Traditional non-burning cement processing equipment causes agglomeration and coagulation during the stirring process due to uneven distribution of raw materials, which reduces the stirring efficiency, and the stirring paddles easily make the raw materials adhere, increasing the motor driving load, which may lead to damage to the stirring motor.
The rotating tube and stirring frame structure is adopted, and the stirring sheet is embedded, and the intake and exhaust gas is assisted by the fan, and the adhered raw materials are blown off to reduce the weight of the stirring frame and improve the stirring efficiency. At the same time, a scraping rod is installed on the conveyor to ensure that the raw materials are evenly dispersed.
It effectively reduces the weight of the mixing frame, reduces the driving load of the mixing motor, protects the motor, improves the mixing and stirring efficiency of raw materials, and reduces the probability of raw materials agglomeration and coagulation.
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Figure CN222571184U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of unburned cement processing, in particular to phosphogypsum unburned cement equipment. Background Art
[0002] After certain treatment, phosphogypsum can be dehydrated to become semi-hydrated gypsum. On the basis of semi-hydrated gypsum, if an appropriate amount of fine powder such as fly ash, coal ash, coal slime or sand is added, and necessary grinding and mixing are carried out, a high-strength cement raw material can be produced.
[0003] In the process of processing traditional unburned cement, the raw materials required for the processing of unburned cement need to be fully mixed by a mixer. In the specific processing steps, the required raw materials are put into a conveyor in batches, and the raw materials are sent into a mixing tank through the conveyor. The motor drives the stirring paddle to drive the raw materials in the mixing tank to mix and stir;
[0004] However, due to the uneven distribution of the raw materials falling on the conveyor, the raw materials sent from the conveyor to the mixing tank are also unevenly distributed, resulting in the raw materials being easily agglomerated and condensed during the mixing process by the stirring paddle, which increases the difficulty of mixing and reduces the mixing efficiency. More importantly, when the traditional stirring paddle is mixing the raw materials, not only is the stirring method single, which reduces the mixing efficiency, but the raw materials are also easily adhered to the stirring paddle, increasing the weight of the stirring paddle, thereby increasing the driving load of the stirring motor and causing damage to the stirring motor. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the prior art, the utility model provides a phosphogypsum unburned cement equipment, which can effectively solve the problems raised in the background technology.
[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] The utility model provides a phosphogypsum unburned cement equipment, comprising a stirring tank and two conveyors installed on the top of the stirring tank and with output ends opposite to the inner cavity of the stirring tank, a stirring component comprising a rotating tube rotatably installed at the center of the inner cavity of the stirring tank, a plurality of stirring frames being installed on the outer tube wall of the rotating tube, strip-shaped installation openings being penetrated through two opposite inner side walls of the stirring frames, stirring blades being obliquely fixedly installed in the strip installation openings, exhaust holes being penetrated through the outer side walls of the stirring blades and provided with exhaust holes, an auxiliary air intake component comprising a fan installed on the outer tank wall of the stirring tank and with the output end being connected to the exhaust holes on the plurality of stirring blades through the rotating tube, and a scraping component comprising a scraping rod which is lifted and slidably installed on the surface of the conveyor belt of the conveyor.
[0008] Furthermore, a feed pipe communicating with the inner cavity of the mixing tank is installed at the bottom end of the mixing tank, a valve is installed in the inner cavity of the feed pipe, and two symmetrically distributed support seats are installed on the outer tank wall of the mixing tank.
[0009] Furthermore, the stirring assembly also includes a fixed seat arranged above the stirring tank, two fixed plates are installed between the outer ring wall of the fixed seat and the inner cavity wall of the stirring tank, and a motor with an output end connected to the rotating tube is installed at the top of the fixed seat.
[0010] Furthermore, the outer tube wall of the rotating tube is provided with a plurality of first air inlet holes and a plurality of second air inlet holes through the inner cavity, and the two ends of the stirring piece are connected with the inner cavity of the rotating tube through the inner cavity of the stirring frame and the corresponding second air inlet holes.
[0011] Furthermore, a cavity communicating with the first air inlet hole is provided in the fixing plate, and the output end of the fan is communicated with the cavity through the fixing plate.
[0012] Furthermore, an upper hopper is installed on the top of the conveyor, and the scraping assembly also includes a mounting plate fixedly installed between two opposite inner walls of the conveyor, and a lifting cylinder is installed on the top of the mounting plate. The output end of the lifting cylinder extends through and extends to the bottom of the mounting plate and is installed with a mounting frame, and the scraping rod is rotatably installed on the mounting frame.
[0013] Compared with the known prior art, the technical solution provided by the utility model has the following beneficial effects:
[0014] 1. Replace the traditional stirring paddle with a stirring frame, and embed a fixed stirring blade in the stirring frame. The stirring blade is connected to the fan outside the stirring tank, so that the air blown into the internal airway by the fan is discharged from the stirring blade. This can not only blow off part of the raw materials attached to the stirring blade and the stirring frame, reduce the weight of the stirring frame, thereby reducing the driving load of the stirring motor and protecting the motor from damage, but also can blow the air discharged from the stirring blade into the raw materials to improve the mixing efficiency of the raw materials;
[0015] 2. A scraping rod is set at the conveying end of the conveyor. The raw materials sent from the conveyor to the mixing tank pass through the scraping rod and the conveyor belt, so that they are flattened and scraped by the scraping rod, so that the raw materials falling into the mixing tank are evenly dispersed. In the process of stirring the raw materials with the stirring paddle, the probability of raw material agglomeration and condensation is reduced, thereby improving the stirring efficiency. The scraping rod can be raised and lowered to adjust the height to meet the scraping needs of different raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the stirring assembly of the utility model;
[0019] Figure 3 This is a schematic diagram of the connecting structure between the stirring blade and the rotating tube of the utility model;
[0020] Figure 4 It is a schematic diagram of the structure of the scraping component of the utility model.
[0021] The numbers in the figure represent: 1. mixing tank; 11. discharge pipe; 12. valve; 13. support seat; 21. fixed seat; 22. fixed plate; 23. motor; 24. rotating tube; 25. mixing frame; 26. mixing blade; 27. first air inlet hole; 28. second air inlet hole; 3. fan; 4. conveyor; 41. upper hopper; 51. mounting plate; 52. lifting cylinder; 53. mounting frame; 54. scraping rod. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model is further described below in conjunction with embodiments.
[0024] Example 1
[0025] Reference Figure 1-4, which is the first embodiment of the utility model, discloses a phosphogypsum unburned cement equipment, including a mixing tank 1 and two conveyors 4 installed on the top of the mixing tank 1 and whose output ends are opposite to the inner cavity of the mixing tank 1, a mixing component including a rotating tube 24 rotatably installed at the center of the inner cavity of the mixing tank 1, a plurality of mixing frames 25 are installed on the outer tube wall of the rotating tube 24, two opposite inner side walls of the mixing frame 25 are penetrated with strip installation openings, and stirring blades 26 are obliquely fixedly installed in the strip installation openings, when the motor 23 reversely drives the rotating tube 24, the stirring frame 25 and the stirring blade 26 to rotate, the mixing contact position between the mixing component and the raw material can be changed, thereby avoiding repeated mixing and improving the mixing and mixing effect, the outer side wall of the stirring blade 26 is penetrated through the inner cavity with exhaust holes, the auxiliary air intake component includes a fan 3 installed on the outer tank wall of the mixing tank 1 and the output end is connected to the exhaust holes on the plurality of stirring blades 26 through the rotating tube 24, and the scraping component includes a scraping rod 54 that is lifted and slidably installed on the surface of the conveyor belt of the conveyor 4, and the scraping rod 54 can be lifted and adjusted in height, so as to facilitate the scraping of raw materials of different specifications.
[0026] Example 2
[0027] Reference Figure 1-4 , which is the second embodiment of the utility model. This embodiment is different from the first embodiment in that: a feed pipe 11 connected to the inner cavity of the mixing tank 1 is installed at the bottom end of the mixing tank 1, a valve 12 is installed in the inner cavity of the feed pipe 11, and two symmetrically distributed support seats 13 are installed on the outer tank wall of the mixing tank 1. The stirring assembly also includes a fixed seat 21 arranged above the mixing tank 1, and two fixed plates 22 are installed between the outer ring wall of the fixed seat 21 and the inner cavity wall of the mixing tank 1. An air path is opened inside one of the fixed plates 22, which is convenient for the fan 3 to blow air into the cavity in the fixed seat 21 through the air path. A motor 23 connected to the rotating tube 24 at the output end is installed at the top of the fixed seat 21. The outer tube wall of the rotating tube 24 runs through the inner cavity to open a plurality of first air inlet holes 27 and a plurality of second air inlet holes 28. The mixing The two ends of the mixing blade 26 are connected with the inner cavity of the rotating tube 24 through the inner cavity of the stirring frame 25 and the corresponding second air inlet hole 28. A cavity connected with the first air inlet hole 27 is opened in the fixed plate 22. A loading hopper 41 is installed on the top of the conveyor 4 to prevent the raw materials from falling out of the conveyor 4 during the loading process and causing waste. The scraping assembly also includes a mounting plate 51 fixedly installed between the two opposite inner walls of the conveyor 4. A lifting cylinder 52 is installed on the top of the mounting plate 51. The output end of the lifting cylinder 52 extends through and extends to the bottom of the mounting plate 51 and is installed with a mounting frame 53. The scraping rod 54 is rotatably installed with the mounting frame 53. A limiting ring is installed on the surface of the scraping rod 54. A limiting groove is opened on the inner hole wall of the mounting frame 53, so that the scraping rod 54 is limited and rotatably installed on the mounting frame 53, thereby improving the installation stability of the scraping rod 54.
[0028] The remaining structures are the same as those of Example 1.
[0029] The workflow of this utility model is as follows:
[0030] First, the raw materials required for the production of unburned cement are added to the conveyor 4 through the upper hopper 41, and the conveyor 4 is started to drive the raw materials to move on the conveyor belt. When passing through the scraping rod 54, the raw materials will pass between the scraping rod 54 and the conveyor belt of the conveyor 4, and then be flattened by the scraping rod 54, and finally evenly dispersed in the mixing tank 1;
[0031] Secondly, start the motor 23 to drive the rotating tube 24 to rotate, and then drive the plurality of stirring frames 25 and stirring blades 26 to rotate, so as to stir and mix the raw materials. At the same time, start the fan 3, and the air at the output end of the fan 3 enters the cavity of the fixed seat 21, and enters the inner cavity of the rotating tube 24 through the first air inlet hole 27 provided on the rotating tube 24, and then enters the inner cavity of each stirring frame 25 through the plurality of second air inlet holes 28, and finally the air flow is discharged from the exhaust hole on the stirring blade 26, which can not only blow off part of the raw materials attached to the stirring blade 26 and the stirring frame 25, and reduce the weight of the stirring frame 25, thereby reducing the driving load of the motor 23 and protecting the motor 23 from damage, but also can blow the air discharged through the stirring blade 26 into the raw materials, so as to improve the mixing efficiency of the raw materials.
[0032] Finally, after the stirring and mixing is completed, the valve 12 is opened to discharge the mixed unburned cement through the discharge pipe 11.
[0033] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents. These modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A phosphogypsum unburned cement equipment, comprising a mixing tank (1) and two conveyors (4) installed on the top of the mixing tank (1) and with the output ends opposite to the inner cavity of the mixing tank (1), characterized in that: Also includes: The stirring assembly comprises a rotating tube (24) rotatably mounted at the center of the inner cavity of the stirring tank (1), a plurality of stirring frames (25) being mounted on the outer tube wall of the rotating tube (24), strip-shaped mounting openings being provided through two opposite inner side walls of the stirring frames (25), stirring blades (26) being fixedly mounted in an inclined manner in the strip mounting openings, and exhaust holes being provided through the outer side walls of the stirring blades (26) through the inner cavity; The auxiliary air intake assembly comprises a fan (3) installed on the outer tank wall of the stirring tank (1) and the output end of which is connected to the exhaust holes on a plurality of stirring blades (26) through a rotating tube (24); The scraping assembly comprises a scraping rod (54) which is installed on the surface of the conveyor belt of the conveyor (4) in a lifting and sliding manner.
2. A phosphogypsum unburned cement equipment according to claim 1, characterized in that: A feed pipe (11) connected to the inner cavity of the mixing tank (1) is installed at the bottom end of the mixing tank (1), a valve (12) is installed in the inner cavity of the feed pipe (11), and two symmetrically distributed support seats (13) are installed on the outer tank wall of the mixing tank (1).
3. The phosphogypsum unburned cement equipment according to claim 1, characterized in that: The stirring assembly further comprises a fixing seat (21) arranged above the stirring tank (1), two fixing plates (22) being installed between the outer ring wall of the fixing seat (21) and the inner cavity wall of the stirring tank (1), and a motor (23) having an output end connected to a rotating tube (24) being installed at the top end of the fixing seat (21).
4. A phosphogypsum unburned cement equipment according to claim 3, characterized in that: The outer tube wall of the rotating tube (24) is penetrated through the inner cavity to open a plurality of first air inlet holes (27) and a plurality of second air inlet holes (28), and the two ends of the stirring blade (26) are connected to the inner cavity of the rotating tube (24) through the inner cavity of the stirring frame (25) and the corresponding second air inlet holes (28).
5. A phosphogypsum unburned cement equipment according to claim 4, characterized in that: A cavity communicating with the first air inlet hole (27) is provided in the fixing plate (22), and the output end of the fan (3) is communicated with the cavity through the fixing plate (22).
6. The phosphogypsum unburned cement equipment according to claim 1, characterized in that: An upper hopper (41) is installed on the top of the conveyor (4), and the scraping assembly also includes a mounting plate (51) fixedly installed between two opposite inner side walls of the conveyor (4), a lifting cylinder (52) is installed on the top of the mounting plate (51), the output end of the lifting cylinder (52) extends through and extends to the bottom of the mounting plate (51) and is installed with a mounting frame (53), and the scraping rod (54) is rotatably installed with the mounting frame (53).