Adjustable automobile bumper welding tool
By designing adjustable automobile bumper welding tooling, the welding angle adjustment and double-station processing are achieved using servo motors and drive motors, combined with the clamping structure of the double-head cylinder and gear pulley set, the problems of inconvenient operation, long material replacement time and inconvenient maintenance in the existing technology are solved, and an efficient and low-cost welding process is achieved.
Patent Information
- Application Number
- CN202421295270.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing automobile bumper welding tooling is inconvenient to operate, the material change time is long and the maintenance is inconvenient.
An adjustable automobile bumper welding tool is designed, using a servo motor and a drive motor to drive the welding table and top plate to rotate, realizing the adjustment of welding angle and the machining mode of double-stations, and the clamping effect is achieved through the double-head cylinder and gear pulley set.
It reduces the difficulty of welding operations, reduces material replacement time, improves welding efficiency, and reduces processing costs and maintenance difficulties by simplifying the structure.
Smart Images

Figure CN222571639U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile bumper welding, in particular to an adjustable automobile bumper welding tool. Background Art
[0002] The car bumper, also known as the plastic bumper, is an important safety device that mainly absorbs and mitigates external impact and protects the car body and passengers. It consists of three parts: the outer plate, the buffer material and the crossbeam. The outer plate and the buffer material are usually made of plastic, while the crossbeam is stamped into a U-shaped groove with cold-rolled thin plates.
[0003] The car bumper is a safety device that absorbs and mitigates external impact and protects the front and rear parts of the car body. During the assembly of the car bumper, multiple parts are welded to the surface of the bumper. However, there are the following problems in the welding process:
[0004] First, although there are some specially customized welding tables for placing car bumpers, after they are placed, both manual welding and machine welding require a large range of movement back and forth to adjust the welding angle, which is not very convenient to operate. In addition, the next product can only be welded after one car bumper is welded and removed, which increases the time for changing materials.
[0005] In addition, after the car bumper is placed on the welding table, there is either no good clamping tool to fix the car bumper, causing it to shake during welding, or a large number of clamping cylinders are used to clamp it, resulting in high processing costs and inconvenient maintenance. Utility Model Content
[0006] In view of the deficiencies of the prior art, the utility model provides an adjustable automobile bumper welding tool, which overcomes the deficiencies of the prior art and effectively solves the problems of inconvenient operation, long material replacement time and inconvenient maintenance.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] An adjustable automobile bumper welding tool comprises a base, a driving motor is installed on the top outer wall of the base, and the output shaft of the driving motor is fixedly connected to a top plate, symmetrically distributed mounting plates are welded to the top outer wall of the top plate, and a symmetrically distributed servo motor is fixedly connected to the outer wall of one side of one mounting plate by bolts, and the output shaft of the servo motor is fixedly connected to a bumper welding platform;
[0009] An operating table is provided on the top outer wall of the top plate, and symmetrically distributed vertical plates are welded to the top outer wall of the operating table, the top of the outer wall on one side of the vertical plate is rotatably connected to a pressure plate, and the bottom of the outer wall on one side of the vertical plate is rotatably connected to a gear, a pulley set is installed between the gear and the pressure plate, the top outer wall of the operating table is fixedly connected to symmetrically distributed double-headed cylinders, and the piston rods of the double-headed cylinders are fixedly connected to symmetrically distributed racks.
[0010] Preferably, the rack is meshed on the outer wall of the gear.
[0011] Preferably, the bottom outer wall of the top plate is fixedly connected with symmetrically distributed lifting cylinders by bolts, and the piston rods of the lifting cylinders are fixedly connected to the bottom outer wall of the operating table.
[0012] Preferably, a positioning column is welded to the outer wall of the bottom of the operating table, and the positioning column is slidably connected to the inner wall of the top plate.
[0013] Preferably, symmetrically distributed positioning plates are welded to the top outer wall of the operating table, and the positioning plates are tightly attached to the bottom outer wall of the bumper welding table.
[0014] Preferably, a material discharge port is provided on the top outer wall of the operating table, and symmetrically distributed material discharge troughs are provided on the top outer wall of the top plate.
[0015] The beneficial effects of the utility model are:
[0016] 1. The adjustable automobile bumper welding tooling of this design, when the automobile bumper is placed in the bumper welding table, the servo motor drives the bumper welding table to rotate to adjust the welding angle of the automobile bumper, so that the operator and the machine do not need to move back and forth during welding, which reduces the difficulty of operation. At the same time, the top plate is driven by the driving motor to rotate, and the automobile bumper to be welded and the automobile bumper that has been welded can be switched. The double-station processing mode is adopted, which reduces the time for changing materials and improves the efficiency of welding;
[0017] 2. The adjustable automobile bumper welding tooling designed in this invention can drive the gear to rotate when the double-headed cylinder controls the rack to move. Since the gear and the pressure plate are driven by a pulley, when the gear rotates, the pressure plate can change from being parallel to the vertical plate to being perpendicular to the vertical plate, which has a good clamping effect. At the same time, fewer cylinders are used, the structure is simple, the processing cost is reduced, and maintenance is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of an adjustable automobile bumper welding tooling proposed by the utility model;
[0019] Figure 2This is a schematic diagram of the connection structure of an adjustable operating table of a car bumper welding tooling proposed by the utility model;
[0020] Figure 3 The utility model provides a schematic diagram of a double-head cylinder connection structure of an adjustable automobile bumper welding tool.
[0021] In the figure: 1. base; 2. drive motor; 3. top plate; 4. mounting plate; 5. servo motor; 6. bumper welding table; 7. vertical plate; 8. pressure plate; 9. gear; 10. pulley set; 11. rack; 12. double-head cylinder; 13. lifting cylinder; 14. positioning column; 15. positioning plate; 16. discharge port; 17. discharge chute; 18. operating table. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Embodiment 1, refer to Figures 1 to 2 An adjustable automobile bumper welding tool comprises a base 1, a driving motor 2 is installed on the top outer wall of the base 1, and the output shaft of the driving motor 2 is fixedly connected to a top plate 3, symmetrically distributed mounting plates 4 are welded to the top outer wall of the top plate 3, and a symmetrically distributed servo motor 5 is fixedly connected to the outer wall of one side of one of the mounting plates 4 by bolts, and the output shaft of the servo motor 5 is fixedly connected to a bumper welding platform 6.
[0024] In this embodiment, after the car bumper is placed in the bumper welding table 6, the servo motor 5 drives the bumper welding table 6 to rotate so as to adjust the welding angle of the car bumper, so that the operator and the machine do not need to move back and forth during welding, thereby reducing the difficulty of operation. At the same time, by driving the top plate 3 to rotate through the driving motor 2, the car bumper to be welded and the car bumper that has been welded can be switched, and a double-station processing mode is adopted, which reduces the time for changing materials and improves the efficiency of welding.
[0025] Example 2, refer to Figures 2 to 3 An adjustable automobile bumper welding tool, an operating table 18 is provided on the top outer wall of the top plate 3, and a symmetrically distributed vertical plate 7 is welded to the top outer wall of the operating table 18, a pressure plate 8 is rotatably connected to the top of the outer wall on one side of the vertical plate 7, and a gear 9 is rotatably connected to the bottom of the outer wall on one side of the vertical plate 7, a pulley group 10 is installed between the gear 9 and the pressure plate 8, a symmetrically distributed double-headed cylinder 12 is fixedly connected to the top outer wall of the operating table 18, and the piston rod of the double-headed cylinder 12 is fixedly connected to a symmetrically distributed rack 11.
[0026] In this embodiment, when the double-headed cylinder 12 controls the rack 11 to move, it can drive the gear 9 to rotate. Since the gear 9 and the pressure plate 8 are transmitted through the pulley group 10, when the gear 9 rotates, the pressure plate 8 can change from being parallel to the vertical plate 7 to being perpendicular to the vertical plate 7, which has a good clamping effect. At the same time, fewer cylinders are used, the structure is simple, the processing cost is reduced, and maintenance is convenient.
[0027] Reference Figure 3 , the rack 11 is meshed with the outer wall of the gear 9.
[0028] Reference Figures 1 to 2 The bottom outer wall of the top plate 3 is fixedly connected with symmetrically distributed lifting cylinders 13 by bolts, and the piston rods of the lifting cylinders 13 are fixedly connected to the bottom outer wall of the operating platform 18.
[0029] Reference Figures 1 to 2 A positioning column 14 is welded to the outer wall of the bottom of the operating table 18, and the positioning column 14 is slidably connected to the inner wall of the top plate 3.
[0030] Reference Figure 2 The top outer wall of the operating platform 18 is welded with symmetrically distributed positioning plates 15, and the positioning plates 15 are closely attached to the bottom outer wall of the bumper welding platform 6.
[0031] Reference Figures 1 to 2 A material discharge port 16 is provided on the top outer wall of the operating table 18 , and a material discharge trough 17 symmetrically distributed is provided on the top outer wall of the top plate 3 .
[0032] Working principle: first, place the car bumper on the bumper welding table 6, and then control the rack 11 to move and drive the gear 9 to rotate through the double-headed cylinder 12. Since the gear 9 and the pressure plate 8 are driven by the pulley group 10, when the gear 9 rotates, the pressure plate 8 can change from being parallel to the vertical plate 7 to being perpendicular to the vertical plate 7, thereby clamping the car bumper. During welding, the servo motor 5 drives the bumper welding table 6 to rotate to adjust the welding angle of the car bumper and reduce the difficulty of welding. After the car bumper is welded, the top plate 3 is driven to rotate by the driving motor 2, and the car bumper to be welded and the car bumper that has been welded can be switched. The car bumper that has been welded can be dropped along the drop port 16 and the drop chute 17 during the flipping process of the bumper welding table 6.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An adjustable automobile bumper welding tool, comprising a base (1), characterized in that: A driving motor (2) is mounted on the top outer wall of the base (1), and the output shaft of the driving motor (2) is fixedly connected to a top plate (3), symmetrically distributed mounting plates (4) are welded to the top outer wall of the top plate (3), and a symmetrically distributed servo motor (5) is fixedly connected to the outer wall of one side of one of the mounting plates (4) by bolts, and the output shaft of the servo motor (5) is fixedly connected to a bumper welding platform (6); An operating table (18) is arranged on the top outer wall of the top plate (3), and a symmetrically distributed vertical plate (7) is welded to the top outer wall of the operating table (18); the top of the outer wall on one side of the vertical plate (7) is rotatably connected to a pressure plate (8), and the bottom of the outer wall on one side of the vertical plate (7) is rotatably connected to a gear (9); a pulley group (10) is installed between the gear (9) and the pressure plate (8); the top outer wall of the operating table (18) is fixedly connected to a symmetrically distributed double-headed cylinder (12), and the piston rod of the double-headed cylinder (12) is fixedly connected to a symmetrically distributed rack (11).
2. The adjustable automobile bumper welding tool according to claim 1, characterized in that: The rack (11) is meshed with the outer wall of the gear (9).
3. The adjustable automobile bumper welding tool according to claim 1, characterized in that: The bottom outer wall of the top plate (3) is fixedly connected to symmetrically distributed lifting cylinders (13) via bolts, and the piston rods of the lifting cylinders (13) are fixedly connected to the bottom outer wall of the operating platform (18).
4. The adjustable automobile bumper welding tool according to claim 1, characterized in that: A positioning column (14) is welded to the outer wall of the bottom of the operating table (18), and the positioning column (14) is slidably connected to the inner wall of the top plate (3).
5. The adjustable automobile bumper welding tool according to claim 1, characterized in that: The top outer wall of the operating platform (18) is welded with symmetrically distributed positioning plates (15), and the positioning plates (15) are closely attached to the bottom outer wall of the bumper welding platform (6).
6. The adjustable automobile bumper welding tool according to claim 1, characterized in that: The top outer wall of the operating table (18) is provided with a material discharge port (16), and the top outer wall of the top plate (3) is provided with symmetrically distributed material discharge grooves (17).