Automatic filament cutting and guiding device for fiber winding

By designing an automatic wire cutting device, the valve plate is used to control the cylinder to drive the actuator movement, and the automatic wire cutting, picking and wire drawing of the fiber wrapping equipment is realized, which solves the high cost and low efficiency problems caused by manual operation and improves production efficiency and product quality.

CN222571644UActive Publication Date: 2025-03-07ZHEJIANG JINGGONG SCI & TECH
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Patent Information

Application Number
CN202421176255.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-07
Estimated Expiration
2034-05-28

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Abstract

The utility model provides an automatic filament cutting and guiding device for fiber winding, which comprises a filament guiding and pressing system, a filament cutting and pressing system, a filament hooking and pressing system and a cutter system, the filament guiding and pressing system, the filament cutting and pressing system and the filament hooking and pressing system comprise driving parts and pressing parts, the pressing parts are arranged at the power output ends of the driving parts, and the cutter system is arranged at the power output ends of the driving parts. The driving piece is used for driving the pressing piece to move, and the pressing piece is used for applying acting force to the cellosilk; and the cutter system is used for cutting off the fiber yarns by using a cutter. According to the automatic filament cutting and guiding device for fiber winding, the air cylinder is controlled by the valve plate to drive the executing mechanism to move up and down or left and right, automatic filament cutting is conducted after winding is completed, automatic filament picking is conducted after filament cutting, automatic filament guiding is conducted before winding is started, manual operation is not needed, product quality is improved, and production efficiency is remarkably improved.
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Description

Technical Field

[0001] The utility model belongs to the field of mechanical structures, in particular to a fiber winding automatic wire cutting and threading device. Background Art

[0002] Filament winding is one of the main manufacturing processes for resin-based composite materials. It is a method in which continuous fiber roving or cloth tape is impregnated with resin glue under controlled tension and predetermined linear shape, continuously wound on a core mold or liner corresponding to the inner cavity size of the product, and then cured at room temperature or under heating conditions to form a product of a certain shape.

[0003] In the fiber winding process, filament cutting refers to the process of cutting the fiber filaments after the winding of the core mold is completed, and wire drawing refers to the process of fixing the fiber on the surface of the core mold before the winding of the core mold begins.

[0004] Most of the current fiber winding equipment requires manual wire cutting and drawing processes, which has high labor costs, low production efficiency, and affects product quality. Therefore, it is imperative to develop an automatic wire cutting and drawing device. Utility Model Content

[0005] In view of this, the utility model aims to provide a fiber winding automatic wire cutting and threading device to at least solve at least one problem in the background technology.

[0006] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0007] A fiber winding automatic wire cutting and drawing device, comprising a wire drawing and pressing system, a wire cutting and pressing system, a wire hooking and pressing system and a cutter system, wherein the wire drawing and pressing system, the wire cutting and pressing system and the wire hooking and pressing system comprise a driving member and a pressing member, wherein the pressing member is arranged at a power output end of the driving member, the driving member drives the pressing member to move, and the pressing member applies a force to the fiber wire;

[0008] The cutter system cuts the fiber filaments using a cutter.

[0009] Furthermore, in the wire drawing and pressing system, the driving member includes a wire drawing and pressing cylinder, and the pressing member includes a wire drawing and pressing one-way wheel.

[0010] Furthermore, in the wire cutting and pressing system, the driving member includes a wire cutting and pressing cylinder, and the pressing member includes a wire cutting and pressing one-way wheel.

[0011] Furthermore, in the wire-snagging and pressing system, the driving member includes a wire-snagging and pressing cylinder, and the pressing member includes a wire-snagging and pressing block.

[0012] Furthermore, the wire hook pressing system also includes a longitudinal swing component and a horizontal swing component, wherein the longitudinal swing component is used to drive the horizontal swing component to move up and down.

[0013] Further, the longitudinal swing assembly includes a wire hook drive cylinder, a wire hook drive rod, and a wire hook drive rotating disk;

[0014] The wire hook driving rotating disk is vertically arranged, and the wire hook driving cylinder drives the wire hook driving rotating disk to rotate through the wire hook driving rod;

[0015] The horizontal swing component is rotationally connected with the wire hook driving rotating disk and moves synchronously with the rotation of the wire hook driving rotating disk.

[0016] Furthermore, the horizontal swing assembly includes a wire hook swing arm cylinder, a wire hook swing arm connecting rod, and a wire hook head;

[0017] The fixed end of the wire hook swing arm cylinder is connected to the wire hook driving rotating disk, and the other end drives the wire hook head to move horizontally through the wire hook swing arm connecting rod.

[0018] Further, the horizontal swing assembly includes a first posture and a second posture;

[0019] In response to the horizontal swing assembly being in the first posture, the wire hook head is located below the wire hook pressing block.

[0020] Further, the hook-thread swing arm connecting rod comprises a connecting groove and a connecting rod body;

[0021] The side of the connection groove has a horizontal opening;

[0022] The first end of the connecting rod body is arranged in the connecting groove and is rotatably connected to the connecting groove, and the second end is connected to the hook head;

[0023] The power output end of the thread-hooking swing arm cylinder is fixedly connected to the first end of the connecting rod body located in the connecting groove through a short transmission rod, and the thread-hooking swing arm cylinder is used to drive the connecting rod body to move horizontally.

[0024] Furthermore, the wire drawing and pressing system, the wire cutting and pressing system, and the wire hooking and pressing system all include a first working state;

[0025] In response to the first working state, the fiber filament is in a force-applied state.

[0026] Furthermore, the present solution includes a plurality of valve plates, wherein:

[0027] Valve plate A controls the wire-leading pressing cylinder to drive the wire-leading pressing one-way wheel to press the wire downward or release it upward;

[0028] Valve plate B controls the wire cutting and pressing cylinder to drive the wire cutting and pressing one-way wheel to press the wire downward or release it upward;

[0029] Valve plate C controls the wire hook drive cylinder to drive the wire hook drive rod to extend or retract, so that the wire hook drive rotating disk rotates counterclockwise or clockwise, and finally drives the wire hook swing arm cylinder, the wire hook swing arm connecting rod, and the wire hook head to move downward or upward as a whole;

[0030] Valve plate D controls the screw hook swing arm cylinder to push the screw hook swing arm connecting rod to extend or retract, driving the screw hook head to extend outward or retract inward;

[0031] Valve plate E controls the wire-hooking pressing cylinder to push the wire-hooking pressing block downward to press the wire to the wire-hooking head or retract it upward;

[0032] Valve plate F controls the cutter cylinder to push the cutter downward to cut wire or retract upward.

[0033] Compared with the prior art, the fiber winding automatic wire cutting and threading device described in the utility model has the following advantages:

[0034] The utility model discloses an automatic wire cutting and drawing device for fiber winding, which drives an actuator to move up and down or left and right through a valve plate to control an air cylinder, automatically cuts the wire after winding is completed, automatically picks up the wire after cutting, and automatically draws the wire before winding begins, without manual operation, thereby improving product quality and significantly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0036] Figure 1 This is a structural diagram of an automatic wire cutting and threading device for fiber winding of the utility model;

[0037] Figure 2 It is a structural diagram of the outer side of the utility model;

[0038] Figure 3 It is a schematic diagram of the wire picking state in the example of the utility model;

[0039] Figure 4 It is a schematic diagram of the shredding state in the example of the utility model;

[0040] Figure 5 It is a schematic diagram of the wire drawing state in the example of the utility model.

[0041] Description of reference numerals:

[0042] 1. Valve disc A; 2. Valve disc B; 3. Valve disc C; 4. Valve disc D; 5. Valve disc E; 6. Valve disc F; 7. Valve disc G; 8. Valve disc H; 9. Wire drawing clamping cylinder; 10. Wire hook clamping cylinder; 11. Wire hook clamping block; 12. Cutter cylinder; 13. Wire cutting clamping cylinder; 14. Wire cutting clamping one-way wheel; 15. Cutter; 16. Wire drawing clamping one-way wheel; 17. Wire hook head; 18. Wire hook swing arm connecting rod; 181-connecting groove; 1811-horizontal opening; 182-connecting rod body; 183-short transmission rod; 19. Wire hook drive rotating disk; 20. Wire hook drive rod; 21. Wire hook swing arm cylinder; 22. Valve island; 23. Wire hook drive cylinder; 24. Fiber filament; 25. Core mold. DETAILED DESCRIPTION

[0043] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0044] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0045] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0046] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0047] like Figure 3As shown, this is the state after the winding is completed and before the wire winding begins. The valve plate E5 controls the wire hook pressing cylinder 10 to push the wire hook pressing block 11 downward to press the fiber wire 24 to the wire hook head 17. At this time, the fiber wire 24 is pressed by the wire hook pressing block 11 and the wire hook head 17 and will not slide or fall off.

[0048] like Figure 4 The figure shows the state of winding and cutting. Figure 1-2 The entire wire cutting process is as follows: when the winding is completed and the fiber filament 24 is below the wire hook head 17:

[0049] In the first step, the valve plate B2 controls the slitting and pressing cylinder 13 to drive the slitting and pressing one-way wheel 14 to press the fiber filaments 24 downward;

[0050] In the second step, the valve plate D4 controls the thread hook swing arm cylinder 21 to pull the thread hook swing arm connecting rod 18 to extend and drive the thread hook head 17 to extend outward;

[0051] In the third step, the valve plate C3 controls the wire hook driving cylinder 23 to drive the wire hook driving rod 20 to retract, so that the wire hook driving rotating disk 19 rotates clockwise, driving the wire hook swing arm cylinder 21, the wire hook swing arm connecting rod 18, and the wire hook head 17 to move downward as a whole;

[0052] In the fourth step, the valve plate D4 controls the hook arm cylinder 21 to pull the hook arm connecting rod 18 to retract and drive the hook head 17 to retract inward. At this time, the fiber 24 is above the hook head 17.

[0053] In the fifth step, the valve plate C3 controls the wire hook driving cylinder 23 to drive the wire hook driving rod 20 to extend so that the wire hook driving rotating disk 19 rotates counterclockwise to drive the wire hook swing arm cylinder 21, the wire hook swing arm connecting rod 18, and the wire hook head 17 to move upward as a whole to hook up the fiber filament 24;

[0054] In the sixth step, the valve plate E5 controls the wire-hooking pressing cylinder 10 to push the wire-hooking pressing block 11 downward to press the fiber filament 24 to the wire-hooking head 17. At this time, the fiber filament 24 is pressed by the wire-hooking pressing block 11 and the wire-hooking head 17 and will not slide or fall off.

[0055] Step 7: Valve plate F6 controls the cutter cylinder 12 to push the cutter 15 downward to cut the fiber filament 24. After the fiber filament 24 is cut;

[0056] In the eighth step, the core mold 25 starts to rotate clockwise, and the excess fiber filaments 24 after cutting are pressed onto the surface of the core mold 25 when passing through the cutting and pressing one-way wheel 14;

[0057] In the ninth step, valve plate F6 controls the cutter cylinder 12 to drive the cutter 15 to retract upwards. At the same time, valve plate B2 controls the wire cutting and pressing cylinder 13 to drive the wire cutting and pressing one-way wheel 14 to retract upwards. At this time, the entire wire cutting action process ends, and the fiber filament 24 is fixed at the wire hooking and pressing block 11 and the wire hooking head 17.

[0058] like Figure 5 As shown, it is the state of winding and wire drawing. Figure 1-2 , the entire wire drawing process is:

[0059] In the first step, the valve plate A1 controls the wire drawing and pressing cylinder 9 to push the wire drawing and pressing one-way wheel 10 to press the fiber filament 24 downward to the surface of the core mold 25;

[0060] In the second step, the valve plate E5 controls the wire-hooking pressing cylinder 10 to drive the wire-hooking pressing block 11 to retract upward, and the fiber filament 24 will no longer be fixed at the wire-hooking pressing block 11 and the wire-hooking head 17;

[0061] In the third step, the core mold 25 rotates clockwise for one circle, and the fiber filament 24 is tightly wound around the core mold 25 because the fiber filament 24 is tightly wound around the core mold 25;

[0062] In the fourth step, after the valve plate A1 controls the wire drawing and pressing cylinder 9 to drive the wire drawing and pressing one-way wheel 10 to retract upward, the fiber filament 24 will not slip or fall off on the core mold 25, and the wire drawing action process is completed, and formal winding can begin.

[0063] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fiber winding automatic wire cutting and threading device, characterized in that: It comprises a wire drawing and pressing system, a wire cutting and pressing system, a wire hooking and pressing system and a cutter (15) system, wherein the wire drawing and pressing system, the wire cutting and pressing system and the wire hooking and pressing system comprise a driving part and a pressing part, wherein the pressing part is arranged at the power output end of the driving part, the driving part drives the pressing part to move, and the pressing part applies a force to the fiber filament (24); The cutter (15) system uses the cutter (15) to cut the fiber filaments (24).

2. The fiber winding automatic wire cutting and threading device according to claim 1, characterized in that: In the wire drawing and pressing system, the driving component comprises a wire drawing and pressing cylinder (9), and the pressing component comprises a wire drawing and pressing one-way wheel (16).

3. The fiber winding automatic wire cutting and threading device according to claim 1, characterized in that: In the wire cutting and pressing system, the driving component comprises a wire cutting and pressing cylinder (13), and the pressing component comprises a wire cutting and pressing one-way wheel (14).

4. The fiber winding automatic wire cutting and threading device according to claim 1, characterized in that: In the wire-snagging pressing system, the driving component comprises a wire-snagging pressing cylinder (10), and the pressing component comprises a wire-snagging pressing block (11).

5. A fiber winding automatic wire cutting and threading device according to claim 1 or 4, characterized in that: The wire hook pressing system also includes a longitudinal swing component and a horizontal swing component. The longitudinal swing component is used to drive the horizontal swing component to move up and down.

6. The fiber winding automatic wire cutting and threading device according to claim 5, characterized in that: The longitudinal swing assembly comprises a wire hook driving cylinder (23), a wire hook driving rod (20), and a wire hook driving rotating disk (19); The wire hook driving rotating disk (19) is vertically arranged, and the wire hook driving cylinder (23) drives the wire hook driving rotating disk (19) to rotate through the wire hook driving rod (20); The horizontal swing assembly is rotationally connected to the wire hook driving rotating disk (19) and moves synchronously with the rotation of the wire hook driving rotating disk (19).

7. The fiber winding automatic wire cutting and thread drawing device according to claim 6, characterized in that: The horizontal swing assembly comprises a wire hook swing arm cylinder (21), a wire hook swing arm connecting rod (18), and a wire hook head (17); The fixed end of the wire hook swing arm cylinder (21) is connected to the wire hook driving rotating disk (19), and the other end drives the wire hook head (17) to move horizontally through the wire hook swing arm connecting rod (18).

8. The fiber winding automatic wire cutting and threading device according to claim 7, characterized in that: The horizontal swing assembly includes a first posture and a second posture; In response to the horizontal swing assembly being in the first posture, the wire hook head (17) is located below the wire hook pressing block (11).

9. The fiber winding automatic wire cutting and thread drawing device according to claim 7, characterized in that: The hooked swing arm connecting rod (18) comprises a connecting groove and a connecting rod body; The side of the connection groove has a horizontal opening; The first end of the connecting rod body is arranged in the connecting groove and is rotatably connected to the connecting groove, and the second end is connected to the wire hook head (17); The power output end of the thread-hooking swing arm cylinder (21) is fixedly connected to the first end of the connecting rod body located in the connecting groove via a short transmission rod, and the thread-hooking swing arm cylinder (21) is used to drive the connecting rod body to move horizontally.

10. The fiber winding automatic wire cutting and thread drawing device according to claim 1, characterized in that: The wire drawing and pressing system, the wire cutting and pressing system, and the wire hooking and pressing system all include a first working state; In response to the first working state, the fiber filament (24) is in a stressed state.