Round product film covering mechanism
By designing a circular product coating mechanism including a lifting mechanism, a film unwinding mechanism and a cutting mechanism, the problem of low manual coating efficiency is solved, and automated coating is realized, which improves efficiency and saves costs.
Patent Information
- Application Number
- CN202420645751.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-01
AI Technical Summary
In the prior art, circular product coating mainly relies on manual operation, and is low in efficiency and difficult to meet the needs of efficient coating.
A circular product coating mechanism is designed, including a lifting mechanism, a fixed base plate, a film unwinding mechanism, a film cutting mechanism and a film guiding mechanism, and an automated coating is achieved through components such as passive unwinding rollers and cutting cylinders.
The automated coating of circular products is realized, the efficiency is greatly improved, labor costs are saved, and the quality and cleanliness of the product are ensured.
Smart Images

Figure CN222572629U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of film coating, and in particular relates to a film coating mechanism for circular products. Background Art
[0002] After processing, some round products need to be covered with a film on the outside to prevent the surface of the product from being easily worn and dust from sticking to the surface of the product, ensuring the quality and cleanliness of the product when it leaves the factory. Existing film coating is done manually, where the film is wrapped around the surface of the round product by hand and then cut off manually with a knife, and the coating efficiency is particularly low. Utility Model Content
[0003] Therefore, the technical problem to be solved by the utility model is to overcome the defect that the current laminating of circular products can only be performed manually and the laminating efficiency is low, thereby providing a circular product laminating mechanism.
[0004] In order to solve the above technical problems, the utility model provides a circular product coating mechanism, including a lifting mechanism, a fixed base plate, and a film unwinding mechanism, a film cutting mechanism and a film guiding mechanism fixed on the fixed base plate, the lifting mechanism is fixed on the equipment, the actuator of the lifting mechanism is fixed to the fixed base plate, the film unwinding mechanism includes a passive unwinding roller, the passive unwinding roller is rotatably connected to the fixed base plate, a film is wound on the outer surface of the passive unwinding roller, the film guiding mechanism provides a guiding function for the film during transmission, the film cutting mechanism can cut and separate the film portion covering the circular product from the film on the passive unwinding roller, and the film guiding mechanism is located between the film cutting mechanism and the film unwinding mechanism.
[0005] Preferably, it also includes a clamping mechanism, which includes a passive clamping roller, and the passive clamping roller is rotatably connected to the fixed bottom plate. The clamping mechanism is arranged next to the film guiding mechanism and is located on one side of the rotation direction of the circular product.
[0006] Preferably, the film unwinding mechanism also includes a through shaft rotatably connected to the fixed base plate and a front limiting mechanism and a rear limiting mechanism respectively fixed to the front and rear ends of the through shaft, and the front limiting mechanism is detachably fixed to the through shaft, and the passive unwinding roller is sleeved and fixed on the through shaft, and is located between the front limiting mechanism and the rear limiting mechanism, and the interval value between the front limiting mechanism and the rear limiting mechanism is equal to the length value of the passive unwinding roller.
[0007] Preferably, the film cutting mechanism comprises a cutter, and the film unwinding mechanism and the film guiding mechanism can be raised and lowered relative to the film cutting mechanism.
[0008] Preferably, the film cutting mechanism also includes a movable plate and a cutting cylinder, the movable plate is slidably connected to the fixed base plate, the film unwinding mechanism and the film guiding mechanism are both fixed on the movable plate, the cutting cylinder is fixed on the fixed base plate, and the free end of the telescopic rod of the cutting cylinder is fixed to the movable plate.
[0009] Preferably, it includes an emergency stop device, which includes a guide sleeve, an emergency stop block and an emergency stop cylinder. The emergency stop cylinder is fixed on a fixed base plate and is located above the through-shaft. The free end of the telescopic rod of the emergency stop cylinder fixes the emergency stop block. An arc groove matching the through-shaft is provided below the emergency stop block. The through-shaft passes through the fixed base plate. The guide sleeve is sleeved and fixed on the part of the through-shaft located on the back of the fixed base plate. A channel is provided above the guide sleeve. The cross-sectional shape and size of the channel are consistent with the cross-sectional shape and size of the emergency stop block.
[0010] Preferably, it also includes a blowing device, which is arranged on a side opposite to the rotation direction of the circular product, and the blowing device includes a ventilation pipe and an air pump. The ventilation pipe is fixed on a fixed base plate, and the axial direction of the ventilation pipe is consistent with the axial direction of the passive unwinding roller. The ventilation pipe is provided with a plurality of air outlet holes arranged at intervals, and the air outlet of the air pump is connected to the air inlet of the ventilation pipe.
[0011] The technical solution of the utility model has the following beneficial effects:
[0012] The passive unwinding roller is wound with a continuous film, and the film is sequentially inserted into the film guide mechanism and the film cutting mechanism. When the film coating mechanism approaches the circular product, the sticky side of the free end of the film on the passive unwinding roller sticks to a certain place on the circular product, and the circular product rotates around its axis, driving the passive unwinding roller to rotate, thereby releasing the film on the passive unwinding roller, and at the same time, the outer circumference of the circular product can be covered with film. After the circular product is covered with film all around, the film cutting mechanism cuts and separates the film covering the circular product from the film on the passive unwinding roller. The utility model can automatically coat circular products, and the coating efficiency is greatly improved compared to the manual mode, and labor costs are saved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1It is an overall schematic diagram of the utility model and the circular product;
[0015] Figure 2 This is a three-dimensional schematic diagram of the utility model after the passive pressing roller is removed;
[0016] Figure 3 This is a schematic diagram of the emergency stop block of the utility model being installed on the emergency stop cylinder;
[0017] Figure 4 It is an overall three-dimensional schematic diagram of the utility model;
[0018] Figure 5 It is a three-dimensional cross-sectional schematic diagram of the utility model.
[0019] Explanation of the accompanying drawings: 1. lifting mechanism; 2. fixed bottom plate; 3. film unwinding mechanism; 31. passive unwinding roller; 32. through-shaft; 33. front limit mechanism; 34. rear limit mechanism; 4. film cutting mechanism; 41. cutter; 42. movable plate; 43. cutting cylinder; 5. film guiding mechanism; 6. round product; 7. clamping mechanism; 71. passive clamping roller; 8. emergency stop device; 81. guide sleeve; 811. channel; 82. emergency stop block; 821. arc groove; 83. emergency stop cylinder; 91. ventilation pipe; 911. air outlet. DETAILED DESCRIPTION
[0020] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0024] The utility model provides a circular product coating mechanism, comprising a lifting mechanism 1, a fixed bottom plate 2, a film unwinding mechanism 3, a film cutting mechanism 4 and a film guiding mechanism 5 fixed on the fixed bottom plate 2, the lifting mechanism 1 is fixed on the equipment, the actuator of the lifting mechanism 1 is fixed to the fixed bottom plate 2, the film unwinding mechanism 3 comprises a passive unwinding roller 31, the passive unwinding roller 31 is rotatably connected to the fixed bottom plate 2, a film is wound on the outer surface of the passive unwinding roller 31, the film guiding mechanism 5 provides a guiding function for the film during transmission, the film cutting mechanism 4 can cut and separate the film part coated on the circular product 6 from the film on the unwinding roller, and the film guiding mechanism 5 is located between the film cutting mechanism 4 and the film unwinding mechanism 3.
[0025] The main function of the fixed bottom plate 2 is to integrate the film unwinding mechanism 3, the film cutting mechanism 4 and the film guiding mechanism 5 together, so as to facilitate one-step installation and control.
[0026] The lifting mechanism 1 can lift the laminating mechanism. In the embodiment of the utility model, the laminating mechanism is arranged above the product tooling. When laminating is required, the lifting mechanism 1 makes the laminating mechanism descend, approaches the circular product 6, and performs laminating on the circular product 6. When the laminating work is completed, the lifting mechanism 1 makes the laminating mechanism rise to avoid affecting the processing of the circular product 6.
[0027] The basic working principle of the utility model is as follows: a continuous film is wound around the passive unwinding roller 31, and the film is sequentially inserted into the film guide mechanism 5 and the film cutting mechanism 4. When the film coating mechanism approaches the circular product 6, the sticky side of the free end of the film on the passive unwinding roller 31 sticks to the circular product 6, and the circular product 6 rotates around its central axis through the equipment structure, driving the passive unwinding roller 31 to rotate, thereby releasing the film on the passive unwinding roller 31, and at the same time, the outer circumference of the circular product 6 can be covered with film all around. After the circular product 6 is covered with film all around, the film cutting mechanism 4 cuts and separates the film covering the circular product 6 from the film on the passive unwinding roller 31.
[0028] The utility model further comprises a pressing mechanism 7, which comprises a passive pressing roller 71, which is rotatably connected to the fixed bottom plate 2, and the pressing mechanism 7 is arranged beside the film guide mechanism 5, and is located on one side of the rotation direction of the round product 6. The pressing mechanism 7 can press the unrolled film tightly against the surface of the round product 6, so that the film adheres to the surface of the round product 6.
[0029] The film unwinding mechanism 3 also includes a through shaft 32 rotatably connected to the fixed bottom plate 2, and a front limiting mechanism 33 and a rear limiting mechanism 34 respectively fixed at the front and rear ends of the through shaft 32, and the front limiting mechanism 33 is detachably fixed on the through shaft 32, and the passive unwinding roller 31 is sleeved and fixed on the through shaft 32, and is located between the front limiting mechanism 33 and the rear limiting mechanism 34, and the interval value between the front limiting mechanism 33 and the rear limiting mechanism 34 is equal to the length value of the passive unwinding roller 31. The passive unwinding roller 31 is located between the front limiting mechanism 33 and the rear limiting mechanism 34, so that the unwinding roller is clamped between them by the limiting mechanism and the rear limiting mechanism 34, so that the passive unwinding roller 31 can rotate with the through shaft 32. The front limiting mechanism 33 can be disassembled, so that after the film on the passive unwinding roller 31 is used up, the unwinding roller can be removed, replaced with a new unwinding roller wrapped with a film, and continued to be put into use.
[0030] The film cutting mechanism 4 includes a cutter 41, a movable plate 42 and a cutting cylinder 43. The movable plate 42 is slidably connected to the fixed bottom plate 2. The film unwinding mechanism and the film guiding mechanism 5 are both fixed to the movable plate 42. The cutting cylinder 43 is fixed to the fixed bottom plate 2. The free end of the telescopic rod of the cutting cylinder 43 is fixed to the movable plate 42, so that the film unwinding mechanism 3 and the film guiding mechanism 5 can be raised and lowered relative to the film cutting mechanism 4. When it is necessary to cut the film, the telescopic rod of the cutting cylinder 43 is extended or shortened, so that the movable plate 42 is away from the fixed plate, so that the film is V-shaped, the valley point of the V-shaped is located at the blade of the cutter 41, and is tightly squeezed at the blade of the cutter 41, and when the movable plate 42 moves, the valley point of the V-shaped is cut.
[0031] The utility model also includes an emergency stop device 8, which can quickly stop the threading shaft 32 to prevent the passive unwinding roller 31 from being unable to stop in time due to the inertia of the threading shaft 32, thereby avoiding that after the circular product 6 is coated and the film is cut, the film on the passive unwinding roller 31 is still being released continuously, thereby affecting the coating of the next circular product 6.
[0032] The emergency stop device 8 in the utility model specifically includes a guide sleeve 81, an emergency stop block 82 and an emergency stop cylinder 83. The emergency stop cylinder 83 is fixed on the fixed base plate 2 and is located above the through-shaft 32. The free end of the telescopic rod of the emergency stop cylinder 83 fixes the emergency stop block 82. An arc groove 821 matching the through-shaft 32 is provided below the emergency stop block 82. The through-shaft 32 passes through the fixed base plate 2. The guide sleeve 81 is sleeved and fixed on the part of the through-shaft 32 located on the back of the fixed base plate 2. A channel 811 is provided above the guide sleeve 81. The cross-sectional shape and size of the channel 811 are consistent with the cross-sectional shape and size of the emergency stop block 82. When the film is cut, the telescopic rod of the emergency stop cylinder 83 quickly extends, extends the emergency stop block 82 into the channel 811, and presses the through-shaft 32 to stop the through-shaft 32 from continuing to rotate. The guide sleeve 81 plays a role in improving the guide for the descent of the emergency stop block 82.
[0033] The utility model also includes a blowing device 9, which is arranged on the side opposite to the rotation direction of the circular product 6. The blowing device 9 includes a vent pipe 91 and an air pump. The vent pipe 91 is fixed on the fixed bottom plate 2. The axial direction of the vent pipe 91 is consistent with the axial direction of the passive unwinding roller 31. The vent pipe 91 is provided with a plurality of air outlet holes 911 arranged at intervals. The air outlet of the air pump is connected to the air inlet of the vent pipe 91. The blowing device 9 can blow the free end of the film on the film guide mechanism 5 to the side of the rotation direction of the circular product 6 before lamination, and make the side covered with glue face the circumferential surface of the circular product 6, so as to avoid the side of the film covered with glue facing away from the circumferential surface of the circular product 6 during lamination, which may cause the film to separate from the circular product 6 after lamination.
[0034] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.
Claims
1. A circular product laminating mechanism, characterized in that: The invention comprises a lifting mechanism (1), a fixed bottom plate (2), a film unwinding mechanism (3), a film cutting mechanism (4) and a film guiding mechanism (5) fixed on the fixed bottom plate (2); the lifting mechanism (1) is fixed on the equipment; the actuator of the lifting mechanism (1) is fixed to the fixed bottom plate (2); the film unwinding mechanism (3) comprises a passive unwinding roller (31); the passive unwinding roller (31) is rotatably connected to the fixed bottom plate (2); a film is wound on the outer surface of the passive unwinding roller (31); the film guiding mechanism (5) provides a guiding function for the film during transmission; the film cutting mechanism (4) can cut and separate the film portion covering the circular product (6) from the film on the passive unwinding roller (31); and the film guiding mechanism (5) is located between the film cutting mechanism (4) and the film unwinding mechanism (3).
2. A circular product laminating mechanism according to claim 1, characterized in that: It also includes a clamping mechanism (7), the clamping mechanism (7) includes a passive clamping roller (71), the passive clamping roller (71) is rotatably connected to the fixed base plate (2), and the clamping mechanism (7) is arranged next to the film guiding mechanism (5) and is located on one side of the rotation direction of the circular product.
3. A circular product laminating mechanism according to claim 1, characterized in that: The film unwinding mechanism (3) also includes a through shaft (32) rotatably connected to the fixed bottom plate (2) and a front limiting mechanism (33) and a rear limiting mechanism (34) respectively fixed to the front and rear ends of the through shaft (32), and the front limiting mechanism (33) is detachably fixed to the through shaft (32), and the passive unwinding roller (31) is sleeved and fixed on the through shaft (32), and is located between the front limiting mechanism (33) and the rear limiting mechanism (34), and the spacing value between the front limiting mechanism (33) and the rear limiting mechanism (34) is equal to the length value of the passive unwinding roller (31).
4. A circular product laminating mechanism according to claim 1, characterized in that: The film cutting mechanism (4) comprises a cutter (41), and the film unwinding mechanism (3) and the film guiding mechanism (5) can be raised and lowered relative to the film cutting mechanism (4).
5. A circular product laminating mechanism according to claim 4, characterized in that: The film cutting mechanism (4) also includes a movable plate (42) and a cutting cylinder (43), wherein the movable plate (42) is slidably connected to the fixed base plate (2), the film unwinding mechanism (3) and the film guiding mechanism (5) are both fixed on the movable plate (42), the cutting cylinder (43) is fixed on the fixed base plate (2), and the free end of the telescopic rod of the cutting cylinder (43) is fixed to the movable plate (42).
6. A circular product laminating mechanism according to claim 3, characterized in that: The invention comprises an emergency stop device (8), wherein the emergency stop device (8) comprises a guide sleeve (81), an emergency stop block (82) and an emergency stop cylinder (83); the emergency stop cylinder (83) is fixed on a fixed base plate (2) and is located above the through-shaft (32); the free end of the telescopic rod of the emergency stop cylinder (83) is fixed to the emergency stop block (82); an arc groove (821) matching with the through-shaft (32) is provided below the emergency stop block (82); the through-shaft (32) passes through the fixed base plate (2); the guide sleeve (81) is sleeved and fixed on the part of the through-shaft (32) located on the back side of the fixed base plate (2); a channel (811) is provided above the guide sleeve (81); the cross-sectional shape and size of the channel (811) are consistent with the cross-sectional shape and size of the emergency stop block (82).
7. A circular product laminating mechanism according to any one of claims 1 to 6, characterized in that: The invention also comprises an air blowing device (9), wherein the air blowing device (9) is arranged on a side opposite to the rotation direction of the circular product, and the air blowing device (9) comprises a vent pipe (91) and an air pump, wherein the vent pipe (91) is fixed on a fixed bottom plate (2), and the axial direction of the vent pipe (91) is consistent with the axial direction of the passive unwinding roller (31), and the vent pipe (91) is provided with a plurality of air outlet holes (911) arranged at intervals, and the air outlet of the air pump is connected to the air inlet of the vent pipe (91).