Steel ball split charging structure

By designing the steel ball assembly structure, using the material path and the alternate opening and closing baffle structure, efficient quantitative partitioning of steel balls is achieved, solving the problem of low manual sorting efficiency and improving the partition efficiency and accuracy.

CN222572634UActive Publication Date: 2025-03-07HANGZHOU LAIHE BIOTECH CO LTD
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Patent Information

Application Number
CN202420494300.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-03-07
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The prior art lacks suitable devices to load quantitative steel balls into the detection tube, resulting in manual sorting, counting and low efficiency.

Method used

A steel ball assembly structure is designed, including mounting frame, material path, partition structure and control components. The steel balls fall between the counting baffle and the discharge baffle through the feeding channel, and the counting and discharge of the steel balls are achieved through the alternating opening and closing of the ports, ensuring that the number of steel balls falling out is consistent each time.

Benefits of technology

Through this packaging structure, efficient quantitative packaging of steel balls is achieved, instead of manual sorting, the packaging efficiency and accuracy are improved, and the gear adjustment structure is used to adapt to different needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of material split charging, in particular to a steel ball split charging structure, which adopts a manual sorting and counting mode, is long in consumed time and low in efficiency, and comprises a mounting frame, a material channel is arranged on the mounting frame, a partition structure is arranged in the material channel, the partition structure comprises a baffle plate, and the baffle plate is arranged on the mounting frame. The baffles comprise the counting baffle and the discharging baffle, through openings are formed in the counting baffle and the discharging baffle, the through openings of the counting baffle and the discharging baffle are alternately opened and closed so that materials can fall into or fall out of the partition structure, and the partition structure is connected with the telescopic assembly and is opened and closed through the control assembly. Good development prospects are realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of material packaging, in particular to a steel ball packaging structure. Background Art

[0002] The method of detecting drugs by grinding hair is widely used in drug detection. Placing a certain number of steel balls in the detection tube can improve the detection sensitivity. However, there is a lack of corresponding devices on the market to load quantitative steel balls into the detection tube. Manual sorting and counting are time-consuming and inefficient. Therefore, a packaging structure is designed to realize the packaging of quantitative steel balls. Utility Model Content

[0003] In order to solve the above technical problems, the purpose of the utility model is to provide a steel ball packaging structure, which is designed for the steel ball packaging structure and solves the problem of low efficiency of manual packaging.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a steel ball packaging structure, including a mounting frame, a material channel is arranged on the mounting frame, a partition structure is arranged in the material channel, the partition structure includes a baffle, the baffle includes a counting baffle and a discharge baffle, through openings are arranged on the counting baffle and the discharge baffle, the through openings of the counting baffle and the discharge baffle are alternately opened and closed to allow materials to fall into or out of the partition structure, and the partition structure is connected to the telescopic component and opened and closed by the control component.

[0005] By adopting the above technical scheme, the steel balls fall into between the counting baffle and the unloading baffle through the material channel, when the opening on the counting baffle is opened, the opening on the unloading baffle is closed, and the steel balls fall between the baffles, when the opening on the counting baffle is closed, the opening on the unloading baffle is opened, and the counting baffle blocks the steel balls in the material channel from continuing to fall, and the steel balls between the baffles fall out, the diameter of the material channel is adapted to the diameter of the steel balls, the steel balls are arranged in sequence in the material channel, and the height between the counting baffle and the unloading baffle is constant, so the number of steel balls falling out each time is constant, and the efficiency of steel ball packaging is high.

[0006] Furthermore, the gear separation structure includes a gear adjustment structure.

[0007] By adopting the above technical solution, the distance between the counting baffle and the unloading baffle is adjusted, and the number of steel balls discharged is adjusted.

[0008] Furthermore, the gear adjustment structure includes a slide groove and a sliding structure, the slide groove is arranged on the mounting frame, and the sliding structure includes a slider No. 1 and a slider No. 2, the slider No. 1 is slidably arranged in the slide groove, and is slid and fixed by a positioning bolt, and the slider No. 2 is slidably arranged in the slider No. 1.

[0009] By adopting the above technical solution, the position of the counting baffle is adjusted.

[0010] Furthermore, the telescopic component is a spring, one end of the spring is fixed on the mounting frame, and the other end is fixed on the second slider, and the baffle is connected to the second slider and is driven by the control component to stretch.

[0011] By adopting the above technical solution, the position of the baffle is moved to adjust the opening and closing of the port.

[0012] Furthermore, the control assembly includes a transmission assembly, and the transmission assembly includes a rotating rod, a pulley, a pulley rope and a synchronization rod that drive each other. The synchronization rod connects the baffle and synchronously drives the counting baffle and the unloading baffle to move.

[0013] By adopting the above technical solution, the rotating rod is pushed to drive the baffle to move.

[0014] Furthermore, the gear adjustment structure includes a switching switch and a plurality of counting baffles arranged at different heights of the mounting frame, and each of the counting baffles is respectively connected to the telescopic assembly.

[0015] By adopting the above technical solution, the counting baffles at different height positions are adjusted to connect the control components, so as to achieve the adjustment of the baffle spacing.

[0016] Furthermore, the telescopic component is a push-pull electromagnet, which is stretched by being electrically connected to the control component to drive the baffle to move, and the control component is a micro switch.

[0017] By adopting the above technical solution, the baffle can be pulled.

[0018] Furthermore, a plate groove for mounting the baffle is provided on the mounting frame, and a plate opening matching with the through opening is provided on the plate groove.

[0019] By adopting the above technical solution, the baffle is positioned and installed to avoid the baffle from being skewed.

[0020] Furthermore, the packaging structure includes a feeder, which includes a material box, and a material trough is arranged on the bottom surface of the material box. The material trough is an upper open trough structure with a gradually wider width and deeper depth as it extends from the center of the material box to the edge of the material box, and has an inclined bottom surface.

[0021] By adopting the above technical solution, the steel balls in the material box can roll into the discharge pipe along the material trough of a specifically designed structure, thereby realizing orderly feeding of the steel balls. Compared with large-scale steel ball feeders, it has a simple structure, a short steel ball feeding path and high efficiency.

[0022] Furthermore, one end of the material trough close to the edge of the material box passes through the material box and is connected to the discharge pipe. The feed machine is connected to the material channel through the discharge pipe. A material leveling assembly is arranged in the material box. The material leveling assembly is installed above the material trough through a mounting frame. The material leveling assembly is connected to a power assembly and is driven by the power assembly to reciprocate in the material box.

[0023] By adopting the above technical solution, the material leveling component reciprocates to push the steel balls outside the material trough into the material trough, and sorts out the materials that are occasionally piled together in the material trough, ensuring orderly and smooth feeding of the steel balls.

[0024] Compared with the prior art, the advantages of the utility model are: 1. The packaging of steel balls is completed through the packaging structure, which is fast and efficient; 2. The baffles are opened and closed alternately, and the design is reasonable. The number of steel balls dropped each time is consistent, which replaces manual sorting and has high accuracy; 3. The gear adjustment structure adjusts the distance between the counting baffle and the unloading baffle, and adjusts the number of steel balls dropped at a single time according to usage requirements, and has a wide range of applications; 4. The material leveling component drives the steel balls to roll in the material box and fall into the material trough, and fall into the lower packaging structure along the material trough through the discharge pipe. It has a reasonable design and simple structure, and can achieve orderly and efficient unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the mechanical subpackaging structure of the utility model.

[0026] Figure 2 This is a schematic diagram of the automatic subpackaging structure of the utility model.

[0027] Figure 3 This is a schematic diagram of the automatic packaging structure of the utility model in a disassembled state.

[0028] Figure 4 This is a schematic diagram of the automatic packaging structure circuit of the utility model.

[0029] Figure 5 It is a schematic diagram of the structure of the blanking machine of the utility model.

[0030] Figure 6 This is a schematic diagram of the trough structure of the utility model. DETAILED DESCRIPTION

[0031] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0032] Embodiment 1, steel ball packaging structure, comprising Figures 1 to 3A mounting frame is provided, on which a material channel 1 is arranged, in which a barrier structure is arranged, wherein the barrier structure comprises a baffle, wherein the baffle comprises a counting baffle 2 and a material discharge baffle 3, through openings 4 are arranged on the counting baffle 2 and the material discharge baffle 3, and the through openings 4 on the counting baffle 2 and the material discharge baffle 3 are alternately opened and closed to allow material 100 to fall into or out of the barrier structure, and the barrier structure is connected to a telescopic component and is opened and closed by a control component.

[0033] On the basis of the first embodiment, the barrier structure includes a gear position adjustment structure, and the height between the counting baffle 2 and the unloading baffle 3 is adjusted by the gear position adjustment structure.

[0034] Based on the first embodiment, the mounting frame includes a base plate 11 and a cover plate 12, the base plate 11 is used for installing and fixing various parts, the material channel 1 is arranged in the cover plate 12 for materials to pass through, and the width of the material channel 1 is adapted to the material to keep the material 100 arranged in sequence in the material channel to avoid stacking.

[0035] On the basis of the first embodiment, a material pipe placement rack 5 is arranged below the material channel 1 , and a groove matching the shape of the material pipe is arranged on the material pipe placement rack 5 .

[0036] Embodiment 2, based on embodiment 1, Figure 1 A mechanical packaging structure is given, the control component includes a transmission component, the transmission component includes a rotating rod 13, a pulley rope 15 and a synchronous rod 16 that drive each other, the rotating rod 13 is rotatably connected to the bottom plate 11 through a rotating shaft to form a lever structure, a pulley 14 for the pulley rope 15 to be wound around is provided on the bottom plate 11, the synchronous rod 16 is connected to the baffle and synchronously drives the counting baffle 2 and the unloading baffle 3 to move, and force is applied to one end of the rotating rod 13 to pull the synchronous rod 16 to move, the gear adjustment structure includes a slide groove 7 and a sliding structure, the slide groove 7 is arranged on the mounting frame, the sliding structure includes a slider 801 and a slider 802, the slider 1 801 is slidably arranged in the slide groove 7 and is slid and fixed by the positioning bolts. The No. 1 slide block 801 can be fixed by tightening the positioning bolts. After loosening the bolts, the No. 1 slide block 801 slides along the opening direction of the slide groove 7 to achieve position adjustment. Correspondingly, the counting baffle 2 is connected to the synchronization rod by a bolt structure, and slide grooves are set at the telescopic component and the pulley. After the position of the sliding structure is adjusted, the position of the telescopic component, the position of the pulley, and the position of the connection between the counting baffle and the synchronization rod 16 are adjusted to keep the two ends of the baffle at the same horizontal height. The No. 2 slide block 802 is slidably arranged in the No. 1 slide block 801, and the sliding direction of the No. 2 slide block is perpendicular to the sliding direction of the No. 1 slide block.

[0037] On the basis of the second embodiment, a limiting structure is provided between the second slider and the first slider, and a limiting structure is provided at one end of the rotating rod connected to the pulley rope to prevent the transmission assembly or the telescopic assembly from excessively pulling the baffle.

[0038] On the basis of the above embodiment, the telescopic component is a spring 9, one end of the spring 9 is fixed on the base plate 11, and the other end is fixed on the No. 2 slider 802. The baffle is connected to the No. 2 slider 802 and is driven by the transmission component to be stretched. The limiting structure is a positioning bolt arranged on the end of the No. 2 slider 802 away from the material channel. The positioning bolt fixes the spring 9 and prevents the No. 2 slider 802 from being overstretched, thereby playing a limiting role, so that the opening on the baffle can be opened and closed in the material channel.

[0039] The coordination between the spring and the slide groove is as follows: the spring 9 and the base plate 11 are fixed by setting a positioning bolt at the end of the spring. When the positioning bolt is tightened, it is fixed at the corresponding position of the slide groove. The position can be adjusted by loosening the positioning bolt. Then, the positioning bolt is tightened to achieve fixation with the base plate 11 and the position is adjusted in coordination with the gear adjustment structure.

[0040] Connection between the baffle and the synchronization rod: a threaded structure is arranged on the surface of the synchronization rod 16, a through hole is arranged on the baffle to be sleeved on the synchronization rod, and nuts are arranged at both ends of the baffle to fix the position of the baffle. When adjusting the height of the baffle, the nut is rotated to move along the threaded structure to adjust the position.

[0041] Embodiment 3, based on embodiment 1, Figures 2 to 4 An automatic packaging structure is given, wherein the telescopic component is a push-pull electromagnet, which is stretched by being electrically connected to the control component to drive the baffle to move, and the gear adjustment structure includes a switching switch and a plurality of counting baffles 2 arranged at different heights of the mounting frame, each of the counting baffles 2 is respectively connected to the telescopic component, and the counting baffles 2 at different heights are adjusted by the switching switch to function, and the telescopic components connected to the counting baffles 2 at the corresponding heights are connected to the circuit, and the switching switch is arranged on the side of the packaging structure, and the control component includes a micro switch 6, which is arranged on the surface of the material tube placement rack 5 and is triggered after the material tube is placed. The height between the counting baffle 2 and the unloading baffle 3 is adjusted by the gear adjustment structure, and is specifically expressed in the automatic packaging structure as follows: the counting baffles 2 set at different heights are adjusted to function, so as to achieve the adjustment of the distance between the counting baffle 2 and the unloading baffle 3.

[0042] On the basis of the above embodiment, a plate groove 103 for mounting the baffle is provided on the mounting frame, and a plate opening matching with the through opening is provided on the plate groove.

[0043] Embodiment 4, based on embodiment 1, Figure 5 to Figure 6It is given that the packaging structure includes a feeder 20, and the feeder 20 includes a material box. The material box is a cylindrical structure. A material trough 202 is arranged on the bottom of the material box. The material trough 202 is an upper open trough structure with a gradually wider width and a gradually deeper depth in the process of extending from the center of the material box to the edge of the material box. One end of the material trough 202 close to the edge of the material box passes through the material box and is connected to a discharge pipe 203. The bottom surface of the material trough 202 is inclined in the direction of the discharge pipe. The other end of the discharge pipe 203 is detachably connected to the material channel 1. The feeder 20 is connected to the material channel 1 through the discharge pipe. A material leveling assembly 201 is arranged in the material box. The material leveling assembly is installed above the material trough 202 through a mounting frame. The material leveling assembly 201 is connected to a power assembly and is driven by the power assembly to rotate in the material box.

[0044] On the basis of the fourth embodiment, a plurality of material troughs 202 are provided, each of which is connected to a packaging structure, and a single feeder can supply material to a plurality of packaging structures at the same time.

[0045] On the basis of the fourth embodiment, the discharge pipe 203 is a plastic hose, and discharge pipes of different lengths and numbers are selected according to demand to connect the feeder and the corresponding material channel.

[0046] On the basis of the fourth embodiment, a base is provided at the bottom of the material box 1 to raise the material discharger to facilitate material discharge under the action of gravity.

[0047] On the basis of Example 4, the material leveling component is a material brush, the mounting frame includes a mounting plate and a connecting clamp, the mounting plate is fixed above the material box 1 by a bolt structure, the material brush 2 is fixed to the connecting clamp by a bolt structure, the power component is a motor, which is fixed to the mounting plate, and the output end of the motor passes through the mounting plate and is fixed to the connecting clamp, driving the material brush to rotate.

[0048] The working principle of the utility model is as follows: steel balls are used as materials, the power component of the feeder 20 is started, the material brush rotates to push the steel balls into the material trough 202, the steel balls roll in an orderly manner and fall along the discharge pipe 203 into the lower packaging structure, the steel balls fall from the feeder 20 into the material channel 1, one end of the discharge pipe 203 connected to the material channel 1 is the feed port 101, and the other end of the material channel is the discharge port 102. The baffle of the packaging structure has two states. In the steel ball falling state: the through hole 4 on the counting baffle 2 is located in the material channel 1, and the through hole 4 on the feeder baffle 3 is staggered Material channel 1, the steel balls fall into the baffle structure from the feed port 101 of the material channel 1, and are blocked by the discharge baffle 3 to prevent them from falling out from the discharge port 102 of the material channel; when the steel balls fall out, the opening on the counting baffle 2 is staggered from the material channel, and the opening on the discharge baffle 3 is located in the material channel. The material 100 between the feed port 101 and the counting baffle 2 is blocked by the counting baffle 2, and the material 100 between the discharge baffle 3 and the counting baffle 2 falls out from the discharge port 102 and falls into the material pipe below, completing the packaging, and adjusting to the steel ball falling state through the control component to circulate.

[0049] Switching between the baffle and the steel ball falling-in state: 1. When the mechanical packaging structure is in use, the material tube is inserted into the discharge port 102, and the rotating rod 13 is lifted upward at the same time. The end of the rotating rod connected to the pulley rope 15 sinks, pulling the pulley rope and further driving the synchronous rod 16 to move right. The baffle moves right with the synchronous rod, so that the position of the opening on the baffle changes relative to the material channel, to the steel ball falling-out state, the steel ball falls out of the discharge port 102, the material tube is removed, and under the action of the telescopic component, the spring contracts and drives the No. 2 slider to slide to the left, and the baffle returns to the steel ball falling-in state; 2. When the electric packaging structure is in use, the material tube is placed on the material tube placement rack 5, and the micro switch 6 is pressed down and triggered. The push-pull electromagnet is controlled by the circuit to drive the baffle to move, completing the state switching.

[0050] Gear adjustment principle: 1. The gear adjustment principle of the mechanical sub-packaging structure is to adjust the height of the telescopic assembly, the sliding structure and the pulley through the slide groove, and at the same time adjust the position of the counting baffle 2 through the detachable and movable connection between the counting baffle 2 and the synchronization rod 16 through the nut; 2. The gear adjustment principle of the electric sub-packaging structure is to adjust the connectivity of the counting baffles 2 at different heights by switching the switch, and connect the counting baffles at the corresponding position height in the circuit to realize the gear adjustment.

[0051] Although the preferred embodiments of the present invention are described in detail above, it should be clearly understood that the present invention may be modified and varied by those skilled in the art. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. The steel ball packaging structure includes a mounting frame, characterized in that: A material channel (1) is arranged on the mounting frame, a barrier structure is arranged in the material channel, the barrier structure comprises a baffle, the baffle comprises a counting baffle (2) and a material discharge baffle (3), through openings (4) are arranged on the counting baffle (2) and the material discharge baffle (3), the through openings (4) on the counting baffle (2) and the material discharge baffle (3) are alternately opened and closed to allow the material (100) to fall into or out of the barrier structure, and the barrier structure is connected to the telescopic component and is opened and closed by the control component.

2. The steel ball packaging structure according to claim 1, characterized in that: The gear separation structure includes a gear position adjustment structure.

3. The steel ball packaging structure according to claim 2, characterized in that: The gear adjustment structure comprises a slide groove (7) and a sliding structure, wherein the slide groove (7) is arranged on a mounting frame, and the sliding structure comprises a first slider (801) and a second slider (802), wherein the first slider (801) is slidably arranged in the slide groove (7) and is slidably and fixedly arranged by means of a positioning bolt, and the second slider (802) is slidably arranged in the first slider (801).

4. The steel ball packaging structure according to claim 3, characterized in that: The telescopic component is a spring (9), one end of the spring (9) is fixed on the mounting frame, and the other end is fixed on the second slider (802), and the baffle is connected to the second slider (802) and is driven by the control component to stretch.

5. The steel ball packaging structure according to any one of claims 1 to 4, characterized in that: The control assembly includes a transmission assembly.

6. The steel ball packaging structure according to claim 5, characterized in that: The transmission assembly comprises a rotating rod (13), a pulley rope (15) and a synchronous rod (16) which drive each other. A pulley (14) for the pulley rope (15) to be wound is arranged on the mounting frame. The synchronous rod (16) is connected to the baffle and synchronously drives the counting baffle (2) and the unloading baffle (3) to move.

7. The steel ball packaging structure according to claim 2, characterized in that: The gear adjustment structure comprises a switching switch and a plurality of counting baffles (2) arranged at different height positions on a mounting frame, each of the counting baffles (2) is connected to a telescopic assembly, a plate groove (103) for mounting the baffle is arranged on the mounting frame, and a plate opening matching the through opening is arranged on the plate groove.

8. The steel ball packaging structure according to claim 7, characterized in that: The telescopic component is a push-pull electromagnet, which is electrically connected to the control component to achieve stretching and drive the baffle to move. The control component is a micro switch (6).

9. The steel ball packaging structure according to claim 1, characterized in that: The packaging structure comprises a feeder (20), the feeder comprises a material box, a material trough (202) is arranged on the bottom surface of the material box, and the material trough (202) is an upper open trough structure with a gradually wider width and a gradually deeper depth in the process of extending from the center of the material box to the edge of the material box.

10. The steel ball packaging structure according to claim 9, characterized in that: One end of the material trough (202) close to the edge of the material box passes through the material box and is connected to the discharge pipe (203). The feeder (20) is connected to the material channel (1) through the discharge pipe (203). A material leveling assembly (201) is arranged in the material box. The material leveling assembly is installed above the material trough (202) through a mounting frame. The material leveling assembly is connected to a power assembly and is driven by the power assembly to reciprocate in the material box.