Residual film packaging mechanism

By designing the residual film packaging mechanism, the combined structure of the winding assembly and baffle is used to wind the residual film into a cylindrical shape and block the wind, solving the problem of the residual film being blown away when the wind is high, and the prevention of environmental pollution and effective storage and treatment of the residual film are achieved.

CN222572758UActive Publication Date: 2025-03-07XIAN HONGYUNBAO AGRI MASCH CO LTD
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Patent Information

Application Number
CN202421342717.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-07
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

In the case of strong wind, the existing residual film recovery machines are easily blown away in the collection frame and poured plastic film, which leads to environmental pollution.

Method used

A residual film packaging mechanism is designed, including two winding components and two baffles arranged at acute angles. The winding components apply friction through the active roller shaft, the driven roller shaft and the belt to wind the residual film into a cylindrical shape, and form a barrier through the baffle to prevent the residual film from being blown away by the wind.

Benefits of technology

It effectively prevents the residual film from being blown away when the wind is strong, avoids environmental pollution, and at the same time packages the residual film into a cylindrical shape for easy storage and processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a residual film packaging mechanism, relates to the technical field of agricultural machinery, and aims to solve the problem that under the condition of large wind power, whether a mulching film in a collecting frame or a mulching film poured out of the collecting frame to the ground is possibly blown away by strong wind, and then environmental pollution is caused again. The residual film packaging mechanism comprises two winding assemblies and two baffles. The two winding assemblies are arranged at an acute angle, and the two baffles are arranged on the two sides of the two winding assemblies to define a winding space. The two winding assemblies are configured to apply friction force in the opposite direction to the residual film entering the winding space so that the residual film can be wound into a cylindrical shape. According to the residual film packaging mechanism, residual films can be packaged, the residual films are prevented from being blown away when wind power is large, the situation that the residual films pollute the environment again is avoided, and meanwhile the packaged residual films can be better stored and treated.
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Description

Technical Field

[0001] The present application relates to the technical field of agricultural machinery, and in particular to a residual film packaging mechanism. Background Art

[0002] Mulching refers to a measure of covering the ground surface with agricultural plastic film, which can reduce the impact of raindrops, prevent erosion and crust formation, effectively reduce the evaporation of soil moisture, promote the absorption and growth of crops, and improve the utilization efficiency of soil moisture. However, with the increasing use of mulching film, the amount of mulching film remaining in the fields is also increasing, which has led to problems such as soil compaction, environmental pollution and reduced crop yields.

[0003] In order to remove the mulch film remaining in the fields and reduce environmental pollution, agricultural practitioners use residual film recycling machines to pick up and collect the residual mulch film in the fields. During operation, the existing residual film recycling machines pick up the mulch film and directly transfer it to the collection frame. However, this collection method causes the mulch film to be scattered and disordered in the collection frame. When the mulch film in the collection frame accumulates to full load, the driver of the residual film recycling machine will pour it out. However, in the case of strong winds, both the mulch film in the collection frame and the mulch film that has been poured out of the collection frame on the ground may be blown away by the strong wind, which will cause environmental pollution problems again. Utility Model Content

[0004] The embodiment of the present application provides a residual film packaging mechanism to solve the problem that in the case of strong wind, both the ground film in the collection frame and the ground film poured out from the collection frame on the ground may be blown away, thereby causing environmental pollution again.

[0005] A residual film packaging mechanism provided in an embodiment of the present application includes two winding assemblies and two baffles; the two winding assemblies are arranged at an acute angle, and the two baffles are arranged on both sides of the two winding assemblies to enclose a winding space; the two winding assemblies are respectively configured to apply friction forces in opposite directions to the residual film entering the winding space, so that the residual film is wound into a cylindrical shape.

[0006] In a possible implementation, the winding assembly includes an active roller, a driven roller, a belt and two side plates; the two side plates are spaced apart; the active roller and the driven roller are arranged in parallel, and the two ends of the active roller and the two ends of the driven roller are respectively rotatably connected to the two side plates; the belt is wound around the active roller and the driven roller, and is configured to apply friction to the residual film in the winding space.

[0007] In a possible implementation, the winding assembly further includes a supporting assembly; the supporting assembly is located inside the belt and is connected to the two side panels to press against the inner side of the belt.

[0008] In a possible implementation, the support assembly includes two connecting seats and a plurality of supporting rollers; the two connecting seats are respectively arranged on the inner sides of the two side plates; the plurality of supporting rollers are arranged in parallel, and the two ends of each supporting roller are respectively rotatably connected to the two connecting seats, and the outer cylindrical surface of each supporting roller is pressed against the inner surface of the belt.

[0009] In a possible implementation, the side plate includes a first connecting section, a second connecting section and a fastener; the two ends of the active roller shaft are respectively connected to the two first connecting sections, and the two ends of the driven roller shaft are respectively connected to the two second connecting sections; the first connecting section is provided with a mounting through hole; the second connecting section is provided with a long hole corresponding to the mounting through hole, and the long hole extends along the length direction of the second connecting section; the fastener passes through the mounting through hole and the long hole to fix the first connecting section and the second connecting section.

[0010] In a possible implementation, the winding assembly further includes a transmission assembly, and two ends of the transmission assembly are respectively connected to the two active roller shafts.

[0011] In a possible implementation, the transmission assembly includes a first sprocket, a chain and a second sprocket; the first sprocket and the second sprocket are respectively connected to one end of the active roller shaft of the two winding assemblies; and the chain is wound around the first sprocket and the second sprocket.

[0012] In a possible implementation, the residual film packaging mechanism further includes an opening and closing component, which is connected to the two winding components and the frame and is configured to drive the winding component located above to move away from the residual film in the winding space.

[0013] In a possible implementation, the opening and closing assembly includes a telescopic member and a support member; one end of the support member is fixedly connected to the frame, and the other end of the support member is rotatably connected to the winding assembly located above; both ends of the telescopic member are respectively hinged to the two winding assemblies, and the winding assembly located below is fixedly connected to the frame.

[0014] The technical solution provided in the embodiments of the present application has at least the following technical effects:

[0015] The embodiment of the present application provides a residual film packaging mechanism, which includes two winding assemblies and two baffles. The two winding assemblies are arranged at an acute angle, and the two baffles are arranged on both sides of the winding assemblies to enclose a winding space. The residual film packaging mechanism is installed on a residual film recovery machine. When the residual film recovery machine picks up the ground film from the field and transports it to the winding space of the residual film packaging mechanism, the two winding assemblies apply friction forces in opposite directions to the residual film in the winding space, so that the residual film is wound into a cylindrical shape. When the diameter of the cylinder wound by the residual film reaches a preset value, the two winding assemblies of the residual film packaging mechanism are controlled to stop working, and the packaged residual film is taken out of the winding space. The two winding assemblies and two baffles of the residual film packaging mechanism enclose a winding space, which forms a barrier to the residual film, so that the residual film in the winding space is not easily blown out of the residual film packaging mechanism by the wind. Furthermore, the residual film packaging mechanism rolls the residual film into a cylindrical shape, and the residual film taken out of the residual film packaging mechanism is not easily blown away by the wind. Therefore, the residual film packaging mechanism provided in the embodiment of the present application can package the residual film to prevent it from being blown away when the wind is strong, thereby avoiding the residual film from polluting the environment again, and at the same time, the packaged residual film can be better stored and processed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application, the drawings required for use in the description of the embodiments of the present application will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 A structural schematic diagram of a residual film packaging mechanism from a first perspective provided in an embodiment of the present application;

[0018] Figure 2 A structural schematic diagram of a residual film packaging mechanism from a second perspective provided in an embodiment of the present application;

[0019] Figure 3 A schematic diagram of the internal structure of a residual film packaging mechanism provided in an embodiment of the present application;

[0020] Figure 4 This is a schematic diagram of the residual film packaging mechanism provided in an embodiment of the present application installed in a residual film recycling machine.

[0021] Figure markings: 1-winding assembly; 11-driving roller; 12-driven roller; 13-belt; 14-side panel; 141-first connecting section; 142-second connecting section; 15-support assembly; 151-connecting seat; 152-supporting roller; 16-transmission assembly; 161-first sprocket; 162-second sprocket; 163-chain; 2-baffle; 3-opening and closing assembly; 31-telescopic member; 32-support member; 4-cover plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0023] In the description of the embodiments of the present application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the embodiments of the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. The terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0024] The present application embodiment provides a residual film packaging mechanism, such as Figures 1 to 3 As shown. The residual film packaging mechanism includes two winding assemblies 1 and two baffles 2. The two winding assemblies 1 are arranged at an acute angle, and the two baffles 2 are arranged on both sides of the two winding assemblies 1 to enclose a winding space. The two winding assemblies 1 are respectively configured to apply friction forces in opposite directions to the residual film entering the winding space, so that the residual film is wound into a cylindrical shape.

[0025] For example, in Figure 1 and Figure 2 In the residual film packaging mechanism shown, the winding assembly 1 located at the top can apply an outward friction force to the residual film in the winding space, and the winding assembly 1 located at the bottom can apply an inward friction force to the residual film in the winding space.

[0026] When the residual film packaging mechanism provided in the embodiment of the present application is working, the two winding assemblies 1 apply frictional force in the opposite direction to the residual film transported to the winding space by the residual film recovery machine, so that the residual film is wound into a cylindrical shape. When the diameter of the residual film wound into a cylindrical shape reaches a preset value, the two winding assemblies 1 of the residual film packaging mechanism are controlled to stop working, and the packaged residual film is taken out of the winding space.

[0027] The preset value may be 1 m, 0.8 m, etc. The operator of the residual film recycling machine may roughly judge by observation whether the diameter of the cylinder wound by the residual film reaches the preset value.

[0028] The two winding assemblies 1 and two baffles 2 of the residual film packaging mechanism provided in the embodiment of the present application form a barrier to the residual film, so that the residual film in the winding space is not easily blown out of the residual film packaging mechanism by the wind. In addition, the residual film packaging mechanism winds the residual film into a cylindrical shape, and the residual film taken out of the residual film packaging mechanism is not easily blown away by the wind. Therefore, the residual film packaging mechanism provided in the embodiment of the present application can package the residual film to prevent it from being blown away when the wind is strong, thereby avoiding the residual film from polluting the environment again, and at the same time, the packaged residual film can be better stored and processed.

[0029] Continue to refer to Figures 1 to 3 , the embodiment of the present application provides a specific structure of a winding assembly 1. The winding assembly 1 includes an active roller shaft 11, a driven roller shaft 12, a belt 13 and two side plates 14. The two side plates 14 are arranged at intervals. The active roller shaft 11 is arranged in parallel with the driven roller shaft 12, and the two ends of the active roller shaft 11 and the two ends of the driven roller shaft 12 are rotatably connected to the two side plates 14 respectively. The belt 13 is wound around the active roller shaft 11 and the driven roller shaft 12, and is configured to apply friction to the residual film in the winding space.

[0030] The two side plates 14 provide installation positions for the active roller 11 and the driven roller 12, and the two side plates 14 are connected to the frame to connect the residual film packaging mechanism to the residual film recycling machine. The two active rollers 11 are connected to the power transmission structure of the residual film recycling machine, and the active rollers 11 rotate to drive the belt 13 to rotate, and the driven roller 12 rotates with the belt 13. The outer surface of the belt 13 can apply friction to the residual film in the winding space, and the two belts 13 are arranged at an acute angle to compress the residual film in the winding space.

[0031] Since the belt 13 needs to compress the residual film in the winding space, it will be easily deformed by the reaction force exerted by the residual film. In order to prevent the belt 13 from being greatly deformed and affecting the normal rotation of the belt 13, the winding assembly 1 also includes a support assembly 15, such as Figure 3 Specifically, the support assembly 15 is located inside the belt 13 and connected to the two side plates 14, pressing against the inner side of the belt 13. The support assembly 15 supports the belt 13 to prevent the belt 13 from being greatly deformed due to the reaction force of the residual film.

[0032] Furthermore, the support assembly 15 in the embodiment of the present application includes two connection seats 151 and a plurality of support rollers 152. The two connection seats 151 are respectively arranged on the inner sides of the two side plates 14. The plurality of support rollers 152 are arranged in parallel, and the two ends of each support roller 152 are respectively rotatably connected to the two connection seats 151, and the outer circumferential surface of each support roller 152 is pressed against the inner surface of the belt 13.

[0033] For example, Figure 3Each support assembly 15 shown in the figure includes four support rollers 152. Of course, the support rollers 152 in each support assembly 15 can also be five, six or other numbers.

[0034] Specifically, the connection seat 151 and the inner side of the side plate 14 can be connected by welding, bolt connection, riveting, etc. A circular hole is provided on the connection seat 151, and the end of the support roller 152 is arranged in the circular hole of the connection seat 151 and can rotate in the circular hole.

[0035] When the belt 13 rotates driven by the active roller 11 , the support roller 152 presses against the inner surface of the belt 13 and rotates along with the belt 13 . The support roller 152 supports the belt 13 to prevent the belt 13 from being greatly deformed.

[0036] like Figures 1 to 3 As shown, the embodiment of the present application provides a specific structure of the side plate 14. The side plate 14 includes a first connecting section 141, a second connecting section 142 and a fastener. The two ends of the active roller shaft 11 are respectively connected to the two first connecting sections 141, and the two ends of the driven roller shaft 12 are respectively connected to the two second connecting sections 142. The first connecting section 141 is provided with a mounting through hole. The second connecting section 142 is provided with a long hole corresponding to the mounting through hole, and the long hole extends along the length direction of the second connecting section 142. The fastener passes through the mounting through hole and the long hole to fix the first connecting section 141 and the second connecting section 142.

[0037] The side plate 14 can be adjusted in length through the above structure, thereby adjusting the tightness of the belt 13. Specifically, by changing the position of the long hole where the installation through hole is located and fixing the first connecting section 141 and the second connecting section 142 with a fastener, the overlapping length of the first connecting section 141 and the second connecting section 142 is changed, the overall length of the side plate 14 is adjusted, and the tightness of the belt 13 is adjusted.

[0038] Reference Figure 4 The winding assembly 1 in the embodiment of the present application further includes a transmission assembly 16, and the two ends of the transmission assembly 16 are respectively connected to the two active rollers 11. The transmission assembly 16 connects the two active rollers 11, so that when one of the active rollers 11 rotates, the other active roller 11 also rotates. Furthermore, only one of the active rollers 11 needs to be connected to the transmission structure of the residual film recycling machine.

[0039] The specific structure of the transmission assembly 16 of the embodiment of the present application. The transmission assembly 16 includes a first sprocket 161, a chain 163 and a second sprocket 162. The first sprocket 161 and the second sprocket 162 are respectively connected to one end of the active roller shaft 11 of the two winding assemblies 1. The chain 163 is wound around the first sprocket 161 and the second sprocket 162.

[0040] Specifically, a first sprocket 161 is installed at one end of the active roller shaft 11 of the winding assembly 1 located at the bottom, and a second sprocket 162 is installed at one end of the active roller shaft 11 of the winding assembly 1 located at the top.

[0041] For example, a third sprocket is installed at the other end of the active roller shaft 11 of the winding assembly 1 located at the bottom, and the third sprocket is connected to the transmission structure of the residual film recovery machine. The transmission structure of the residual film recovery mechanism transmits power to the third sprocket, thereby causing the two active roller shafts 11 to rotate synchronously. Of course, the third sprocket can also be installed at the other end of the active roller shaft 11 of the winding assembly 1 above.

[0042] like Figure 4 As shown, the residual film packaging mechanism provided in the embodiment of the present application also includes an opening and closing component 3, which is connected to the two winding components 1 and the frame and is configured to drive the winding component 1 located above away from the residual film in the winding space.

[0043] When the driver of the residual film recycling machine determines that the diameter of the cylinder formed by the residual film in the winding space reaches a preset value, the opening and closing component 3 is controlled to lift the winding component 1 located above, so that the winding component 1 located above no longer clamps the residual film, thereby facilitating the discharge of the residual film from the winding space.

[0044] In addition, the direction of the friction force applied to the residual film by the two winding assemblies 1 in the embodiment of the present application can be as follows: Figure 1 When the winding assembly 1 located at the top is lifted up and separated from the residual film, the residual film is only subjected to the friction force applied by the winding assembly 1 located at the bottom, and then the residual film wound into a cylindrical shape is discharged outward by the winding assembly 1 located at the bottom.

[0045] Specifically, the embodiment of the present application provides a specific structure of the opening and closing assembly 3. The opening and closing assembly 3 includes a telescopic member 31 and a support member 32. One end of the support member 32 is fixedly connected to the frame, and the other end of the support member 32 is rotatably connected to the winding assembly 1 located above. The two ends of the telescopic member 31 are respectively hinged to the two winding assemblies 1, and the winding assembly 1 located below is fixedly connected to the frame.

[0046] When the winding assembly 1 at the top needs to be lifted, the telescopic member 31 extends, and the winding assembly 1 at the top rotates around the end of the support member 32, thereby allowing the winding assembly 1 at the top to be separated from the residual film in the winding space. When the winding assembly 1 at the top needs to be lowered, the telescopic member 31 shortens, and the winding assembly 1 at the top rotates around the end of the support member 32, thereby allowing the winding assembly 1 at the top to press the residual film in the winding space.

[0047] Exemplarily, the telescopic member 31 may be a hydraulic cylinder, a pneumatic cylinder, an electric push rod, or the like.

[0048] like Figure 4As shown, the residual film packaging mechanism provided in the embodiment of the present application further includes a cover plate 4, which is connected to the two baffles 2 and is located above the winding space. The cover plate 4 further blocks the residual film in the winding space to prevent the residual film from scattering from the winding space.

[0049] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other. Each embodiment focuses on the differences from other embodiments.

[0050] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the present application.

Claims

1. A residual film packaging mechanism, characterized in that: It includes two winding assemblies and two baffles; The two winding assemblies are arranged at an acute angle, and the two baffles are arranged on both sides of the two winding assemblies to enclose a winding space; The two winding assemblies are respectively configured to apply friction forces in opposite directions to the residual film entering the winding space, so that the residual film is wound into a cylindrical shape.

2. The residual film packaging mechanism according to claim 1 is characterized in that: The winding assembly includes a driving roller shaft, a driven roller shaft, a belt and two side plates; The two side panels are spaced apart; The active roller shaft and the driven roller shaft are arranged in parallel, and two ends of the active roller shaft and two ends of the driven roller shaft are rotatably connected to the two side plates respectively; The belt is wound around the driving roller and the driven roller, and is configured to apply a friction force to the residual film in the winding space.

3. The residual film packaging mechanism according to claim 2 is characterized in that: The winding assembly also includes a support assembly; The supporting assembly is located inside the belt and is connected to the two side plates, pressing against the inner side of the belt.

4. The residual film packaging mechanism according to claim 3 is characterized in that: The support assembly includes two connecting seats and a plurality of supporting rollers; The two connecting seats are respectively arranged on the inner sides of the two side panels; The plurality of support rollers are arranged in parallel, and the two ends of each support roller are rotatably connected to the two connection seats respectively, and the outer circumferential surface of each support roller is pressed against the inner surface of the belt.

5. The residual film packaging mechanism according to claim 2, characterized in that: The side plate includes a first connecting section, a second connecting section and a fastener; The two ends of the active roller shaft are respectively connected to the two first connecting sections, and the two ends of the driven roller shaft are respectively connected to the two second connecting sections; The first connecting section is provided with a mounting through hole; The second connecting section is provided with an elongated hole corresponding to the mounting through hole, and the elongated hole extends along the length direction of the second connecting section; The fastener passes through the mounting through hole and the elongated hole to fix the first connecting section and the second connecting section.

6. The residual film packaging mechanism according to claim 2, characterized in that: The winding assembly also includes a transmission assembly, and two ends of the transmission assembly are respectively connected to the two active roller shafts.

7. The residual film packaging mechanism according to claim 6, characterized in that: The transmission assembly includes a first sprocket, a chain, and a second sprocket; The first sprocket and the second sprocket are respectively connected to one end of the active roller shaft of the two winding assemblies; The chain is wound around the first sprocket and the second sprocket.

8. The residual film packaging mechanism according to claim 1, characterized in that: It also includes an opening and closing component, which is connected to the two winding components and the frame and is configured to drive the winding component located above to move away from the residual film in the winding space.

9. The residual film packaging mechanism according to claim 8, characterized in that: The opening and closing assembly includes a telescopic member and a supporting member; One end of the support member is fixedly connected to the frame, and the other end of the support member is rotatably connected to the winding assembly located above; The two ends of the telescopic member are respectively hinged to the two winding assemblies, and the winding assembly located at the bottom is fixedly connected to the frame.