Rapid winding mechanism of winding machine

Abstract

The utility model provides a quick winding mechanism of a winding machine, which relates to the field of winding machines and comprises a base and a rotating shaft, a hexagonal pyramid clamping groove is arranged at the top end of the rotating shaft, a circular groove is arranged on the surface of the top of the base, an installation groove is arranged inside the base, and an electric lifting rod is arranged inside the installation groove. The electric lifting rod penetrates out of the center of the circular groove, a connecting rod is fixedly installed at the pushing end of the electric lifting rod, a winding motor is fixedly installed at the end, away from the electric lifting rod, of the connecting rod, a limiting disc is fixedly installed at the output end of the winding motor, and a hexagonal pyramid limiting block is installed in the center of the surface of the bottom end of the limiting disc. The surface, located in the circular groove, of the electric lifting rod is sleeved with a rotating base, an annular rotating disc is installed on the outer surface of the rotating base, and a pair of rotating disc mechanisms are symmetrically installed on the surface of the top end of the annular rotating disc. Therefore, the winding speed of the device is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of winding machines, in particular to a fast winding mechanism of a winding machine. Background Art

[0002] The winding machine provides convenience in our daily winding of enameled copper wire (winding inductor coils for electronic and electrical products), textile wire (winding spindles and coils for textile machines), heating wire for electric heating appliances, solder wire, electric wire, cable, etc., greatly improving our winding speed. Among them, Chinese Patent No.: CN202321793700.1 provides a fast winding mechanism of a winding machine, which relates to the technical field of winding machines, including a supporting mechanism, a winding mechanism and a fixing mechanism. The supporting mechanism includes a base, a square groove is opened on the top of the base, and a fixed installation is installed inside the square groove. A winding motor, wherein an electric telescopic rod is fixedly installed on the top of the base; the utility model opens a cylindrical hole on the rotating shaft, and a spring is fixedly installed inside the cylindrical hole, and fixing balls are fixedly installed at both ends of the spring, so that cylinders of different diameters can be sleeved on the outer wall of the rotating shaft to wind wire tubes of different diameters; a clamping plate support is fixedly installed on the top of the fixed support plate, and the wire tube is passed through the through hole opened in the fixed plate to wind the cylinder for one circle, and then the wire tube is passed through the fixing groove opened on the clamping plate support, and the clamping plate is pressed down to fix the end of the wire tube, so as to avoid the wire tube being disordered or loosened during winding, which affects the later transportation.

[0003] Based on the above, the inventors have found the following problems: the above patent improves the winding speed and quality, but after winding a cylinder, it is necessary to lift the cover plate to replace the cylinder, and after the replacement is completed, the cylinder must be reinstalled before winding the next cylinder. When the cylinder is replaced, the winding machine stops working, which leads to a decrease in the winding efficiency of the winding machine.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a fast winding mechanism of a winding machine is provided, in order to achieve the purpose of having more practical value. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a fast winding mechanism of a winding machine, which is achieved by the following specific technical means:

[0006] A fast winding mechanism of a winding machine, comprising a base and a rotating shaft, wherein a hexagonal pyramid slot is provided at the top of the rotating shaft, a circular slot is provided on the top surface of the base, a mounting slot is provided inside the base, an electric lifting rod is installed inside the mounting slot, and the electric lifting rod passes through the center of the circular slot, a connecting rod is fixedly installed at the pushing end of the electric lifting rod, a winding motor is fixedly installed at one end of the connecting rod away from the electric lifting rod, a limiting disk is fixedly installed at the output end of the winding motor, a hexagonal pyramid limiting block is installed at the center of the bottom surface of the limiting disk, and the electric lifting rod is located in the circular slot A rotating base is mounted on the inner surface, an annular turntable is installed on the outer surface of the rotating base, a pair of turntable mechanisms are symmetrically installed on the top surface of the annular turntable, a wire clamp is installed on each side surface of the pair of turntable mechanisms, a latch mechanism is installed through one side of the base near the circular groove, a first gear is installed on the rotating base, a driving motor is installed inside the installation groove, a second gear is installed on the output end of the driving motor, the first gear is meshed with the second gear, a winding reciprocating mechanism is installed on the surface of the base away from the annular turntable, and a control panel is installed on the surface of the base near the winding reciprocating mechanism.

[0007] Furthermore, the positions of the hexagonal pyramid limiting block on the limiting plate and the hexagonal pyramid slot on the rotating shaft correspond to each other, and the hexagonal pyramid limiting block can be adapted to the shape and size of the hexagonal pyramid slot.

[0008] Furthermore, the rotating base and the electric lifting rod are rotatably connected via a bearing.

[0009] Furthermore, the turntable mechanism includes a fixed seat installed on the annular turntable, an upper disc is rotatably connected above the top surface of the fixed seat, and a four-jaw chuck is installed at the center position of the top of the upper disc.

[0010] Furthermore, the wire clamp includes a connecting base fixedly connected to the turntable mechanism, a guide groove is provided on one side of the top of the connecting base, a threaded groove is provided on the other side of the top of the connecting base, a guide column is slidably installed in the guide groove, a movable clamping block is installed on the top of the guide column, a threaded rod is installed through the end of the movable clamping block away from the guide column, the bottom end of the threaded rod is inserted into the threaded groove, and the threaded rod is threadedly connected to the threaded groove.

[0011] Furthermore, the latch mechanism includes a pin body, a pulley is installed on the side of the pin body close to the annular turntable, and a pair of latch grooves are symmetrically opened on the side surface of the annular turntable, and the positions of the latch grooves correspond to those of the pin body.

[0012] Furthermore, a spring seat is installed on the upper surface of the pin body, and a spring is sleeved on the surface of the pin body between the spring seat and the inner wall of the circular groove.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model uses a circular turntable, a turntable mechanism and a driving motor in coordination, so that when one shaft is wound, the circular turntable is rotated to drive another turntable mechanism to drive the shaft into the working position of the winding motor for winding, and then the staff can remove the wound shaft, so that the winding machine can continue the winding work, thereby improving the working speed of the winding machine.

[0015] 2. The utility model uses an electric lifting rod, a winding motor, a hexagonal pyramid slot and a hexagonal pyramid limit block in coordination with each other on the rotating shaft. The electric lifting rod drives the winding motor to move up and down, controls the rapid engagement or disengagement of the hexagonal pyramid slot and the hexagonal pyramid limit block, thereby realizing rapid connection and disconnection between the rotating shaft and the output end of the driving motor, thereby reducing the connection speed with the winding motor after replacing the rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional structural diagram of a fast winding mechanism of a winding machine of the utility model;

[0017] Figure 2 This is a schematic diagram of the planar structure of a fast winding mechanism of a winding machine of the utility model;

[0018] Figure 3 It is a three-dimensional structural schematic diagram of a turntable mechanism in a fast winding mechanism of a winding machine of the utility model;

[0019] Figure 4 This is a schematic diagram of the planar structure of a wire clamp in a fast winding mechanism of a winding machine of the utility model;

[0020] Figure 5 The utility model is a cross-sectional schematic diagram of a latch mechanism in a fast winding mechanism of a winding machine.

[0021] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0022] 1. Base; 2. Rotating shaft; 3. Hexagonal pyramid slot; 4. Circular slot; 5. Mounting slot; 6. Electric lifting rod; 7. Connecting rod; 8. Winding motor; 9. Limiting plate; 10. Hexagonal pyramid limiting block; 11. Rotating base; 12. Annular turntable; 13. Turntable mechanism; 14. Wire clamp; 15. Pin mechanism; 16. First gear; 17. Driving motor; 18. Second gear; 19. Winding reciprocating mechanism; 20. Control panel; 21. Fixed seat; 22. Upper disc; 23. Four-claw chuck; 24. Connecting base; 25. Guide slot; 26. Threaded slot; 27. Guide column; 28. Movable block; 29. ​​Threaded rod; 30. Pin body; 31. Pulley; 32. Slot; 33. Spring seat; 34. Spring. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0024] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Example:

[0027] As attached Figure 1 To Attachment Figure 5 As shown:

[0028] The utility model provides a fast winding mechanism of a winding machine, comprising a base 1 and a rotating shaft 2. A hexagonal pyramid slot 3 is provided at the top of the rotating shaft 2. A circular slot 4 is provided on the top surface of the base 1. A mounting slot 5 is provided inside the base 1. An electric lifting rod 6 is installed inside the mounting slot 5, and the electric lifting rod 6 passes through the center of the circular slot 4. A connecting rod 7 is fixedly installed at the pushing end of the electric lifting rod 6. A winding motor 8 is fixedly installed at one end of the connecting rod 7 away from the electric lifting rod 6. A limit plate 9 is fixedly installed at the output end of the winding motor 8. Through the coordinated use of the electric lifting rod 6, the connecting rod 7 and the winding motor 8, a hexagonal pyramid limiting block 10 is installed at the center position of the bottom surface of the limit plate 9. When the pushing end of the electric lifting rod 6 moves up and down, the winding motor 8 can be synchronously driven to move up and down, so that the limit plate 9 and the hexagonal pyramid limiting block installed on the output end of the winding motor 8 are connected to the rotating shaft 2, thereby driving the rotating shaft 2 to rotate. The surface of the electric lifting rod 6 located in the circular groove 4 is covered with a rotating base 11, and the outer surface of the rotating base 11 is installed with an annular turntable 12, and the top surface of the annular turntable 12 is symmetrically installed. There is a pair of turntable mechanisms 13, each of which is equipped with a wire clamp 14 on the side surface of the turntable mechanisms 13. A latch mechanism 15 is installed on one side of the nearly circular groove 4 of the base 1. The rotating base 11 is equipped with a first gear 16. A driving motor 17 is installed inside the mounting groove 5. A second gear 18 is installed at the output end of the driving motor 17. The first gear 16 is meshed and connected with the second gear 18. Through the coordinated use of the driving motor 17, the first gear 16, the second gear 18 and the annular turntable 12, when the driving motor 17 drives the annular turntable 12 to rotate, at the same time The turntable mechanism 13 and the drive shaft above the annular plate are driven to move, thereby exchanging the positions of the wound shaft 2 and the unwound shaft 2, so that the winding motor 8 can continuously perform the winding work, thereby improving the working efficiency of the device. A winding reciprocating mechanism 19 is installed on the surface of the base 1 away from the annular turntable 12, and a control panel 20 is installed on the surface of the base 1 close to the winding reciprocating mechanism 19. By installing the control panel 20, the electric lifting rod 6, the winding motor 8 and the drive motor 17 can be operated quickly and conveniently, thereby improving the operating convenience of the device.

[0029] Among them, the hexagonal pyramid limit block 10 on the limit plate 9 corresponds to the position of the hexagonal pyramid slot 3 on the rotating shaft 2, and the hexagonal pyramid limit block 10 can be adapted to the shape and size of the hexagonal pyramid slot 3. Through the coordinated use of the hexagonal pyramid limit block and the hexagonal pyramid slot 32, because the positions of the hexagonal pyramid limit block and the hexagonal pyramid slot 32 correspond, and the shapes and sizes of the two are adapted, when the electric lifting rod 6 drives the winding motor 8 to move downward, by utilizing the characteristics of the size adaptation and shape of the two, after switching the rotating shaft 2, the rotating shaft 2 can be connected to the driving motor 8 without subsequent position alignment. When the electric lifting rod 6 is extended, it drives the winding motor 8 to move upward, and the winding motor 8 can be separated from the rotating shaft 2, thereby improving the combination and separation speed of the two, and then improving the working efficiency of this device.

[0030] The rotating base 11 and the electric lifting rod 6 are rotatably connected via a bearing, and the rotating base 11 can rotate more smoothly by installing the bearing.

[0031] Among them, the turntable mechanism 13 includes a fixed seat 21 installed on the annular turntable 12, and an upper disc 22 is rotatably connected above the top surface of the fixed seat 21. A four-jaw chuck 23 is installed at the center position of the top of the upper disc 22. Through the installation of the four-jaw chuck 23, the quick installation and disassembly of the rotating shaft 2 can be realized, and the stability of the installation of the rotating shaft 2 on the turntable mechanism 13 is improved. Through the mobility of the four-jaw chuck 23, the rotating shafts 2 of different sizes can be fixed, thereby increasing the applicable working range of this winding device.

[0032] The clamp 14 includes a connecting base 24 fixedly connected to the turntable mechanism 13, a guide groove 25 is provided on one side of the top of the connecting base 24, a threaded groove 26 is provided on the other side of the top of the connecting base 24, a guide column 27 is slidably installed in the guide groove 25, a movable block 28 is installed on the top of the guide column 27, a threaded rod 29 is installed through the end of the movable block 28 away from the guide column 27, the bottom end of the threaded rod 29 penetrates into the threaded groove 26, and the threaded connection between the threaded rod 29 and the threaded groove 26 is formed. Then, through the coordinated use of the guide groove 25, the guide column 27, the threaded rod 29, the threaded groove 26 and the movable block 28, the guide groove 25 and the guide column 27 limit the range of motion of the movable block 28, so that it can only move longitudinally, and the threaded connection of the threaded rod 29 and the threaded groove 26 can control the longitudinal position of the movable block 28 and lock the movable block 28, so that the movable block 28 and the connecting base 24 are used to clamp one end of the required winding pipeline, so that the pipeline will not fall off the rotating shaft 2, thereby ensuring the stability of the subsequent winding work.

[0033] Among them, the pin mechanism 15 includes a pin body 30, and a pulley 31 is installed on the side of the pin body 30 close to the annular turntable 12. A pair of slots 32 are symmetrically opened on the side surface of the annular turntable 12, and the slots 32 correspond to the positions of the pin body 30. Through the coordinated use of the slots 32, the pin body 30 and the pulley 31, when the pin body 30 is pulled outward and the annular turntable 12 is rotated, the annular turntable 12 can rotate. When the annular turntable 12 rotates to the position corresponding to the rotating shaft 2 and the winding motor 8, the pin body 30 is inserted into the slot 32 on the side of the annular turntable 12, and the annular turntable 12 stops rotating, so that when the winding motor 8 is performing the winding work, the position of the rotating shaft 2 is always kept fixed, thereby ensuring the smooth progress of the winding work.

[0034] Among them, a spring seat 33 is installed on the upper surface of the pin body 30, and a spring 34 is installed on the surface of the pin body 30 between the spring seat 33 and the inner wall of the circular groove 4. Through the cooperation of the spring seat 33 and the spring 34, when the pin 30 is released, the annular turntable 12 rotates. At this time, the pulley 31 at one end of the pin body 30 slides along the surface of the annular turntable 12. When sliding to the position of the slot 32, the force of the spring 33 is used to make the pin body 30 automatically snap into the slot 32, thereby ensuring that the annular turntable 12 can be automatically locked when it is rotated to a fixed position, ensuring that the turntable mechanism 13 installed on the annular turntable 12 and the winding motor 8 always maintain a correct relative position, eliminating the alignment operation with the winding motor 8 when switching the turntable mechanism 13, thereby improving the operation smoothness of the device and improving the operation efficiency.

[0035] The specific usage and function of this embodiment are as follows:

[0036] Before the utility model is installed and used, the staff needs to check the internal components or structures of the device. After the inspection is correct, it can be used normally. First, the device is powered on, and the control panel 20 is used to control the extension of the electric telescopic rod, and then the four-claw chuck 23 is opened to install the two shafts 2 on the turntable mechanism 13 respectively, and locked by the four-claw chuck 23. After the locking is completed, the drive motor 17 is controlled to rotate the annular turntable 12. When it is turned to the fixed position, the latch mechanism 15 clamps the annular turntable 12. At this time, the electric lifting rod is controlled to descend until the hexagonal pyramid limit block 10 on the winding motor 8 is clamped in the hexagonal pyramid slot 3, and then the required winding pipeline is passed through the limit hole of the winding reciprocating mechanism 19, and the winding is completed. After one circle of the rotating shaft 2, one end is inserted between the connecting base 24 and the sliding block, and the threaded rod 29 is tightened to make the wire clamp lock the pipeline, and then the winding motor 8 is started to carry out the winding work. When the winding of the rotating shaft 2 is completed, the pipeline is cut off, the latch mechanism 15 is loosened, the electric lifting rod 6 is extended, the driving motor 17 is controlled to rotate the annular turntable 12, and the positions of the two turntable mechanisms 13 are swapped. The above operation steps are repeated to carry out subsequent winding work. Finally, the operator disassembles the rotating shaft 2 that has been wound and replaces it with a new rotating shaft 2. Through the above steps, the standby time of the winding motor 8 when replacing the rotating shaft 2 can be reduced, so that the winding motor 8 can quickly wind a new pipeline, thereby improving the winding speed of this device.

[0037] The implementation modes of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A fast winding mechanism of a winding machine, comprising a base (1) and a rotating shaft (2), characterized in that: The top of the rotating shaft (2) is provided with a hexagonal pyramid slot (3), the top surface of the base (1) is provided with a circular slot (4), the interior of the base (1) is provided with a mounting slot (5), an electric lifting rod (6) is mounted inside the mounting slot (5), and the electric lifting rod (6) passes through the center of the circular slot (4), a connecting rod (7) is fixedly mounted on the pushing end of the electric lifting rod (6), a winding motor (8) is fixedly mounted on the end of the connecting rod (7) away from the electric lifting rod (6), a limiting disk (9) is fixedly mounted on the output end of the winding motor (8), a hexagonal pyramid limiting block (10) is mounted at the center of the bottom surface of the limiting disk (9), a rotating base (11) is mounted on the surface of the electric lifting rod (6) located in the circular slot (4), and the rotating base (11) ) is installed on the outer surface of an annular turntable (12), a pair of turntable mechanisms (13) are symmetrically installed on the top surface of the annular turntable (12), and a wire clamp (14) is installed on the side surface of each of the turntable mechanisms (13). A latch mechanism (15) is installed through the side of the base (1) close to the circular groove (4). A first gear (16) is installed on the rotating base (11), a driving motor (17) is installed inside the installation groove (5), and a second gear (18) is installed on the output end of the driving motor (17). The first gear (16) is meshed with the second gear (18). A winding reciprocating mechanism (19) is installed on the surface of the base (1) away from the annular turntable (12), and a control panel (20) is installed on the surface of the base (1) close to the winding reciprocating mechanism (19).

2. A fast winding mechanism for a winding machine as claimed in claim 1, characterized in that: The positions of the hexagonal pyramid limiting block (10) on the limiting plate (9) and the hexagonal pyramid clamping slot (3) on the rotating shaft (2) correspond to each other, and the hexagonal pyramid limiting block (10) can be matched with the shape and size of the hexagonal pyramid clamping slot (3).

3. A fast winding mechanism for a winding machine as claimed in claim 1, characterized in that: The rotating base (11) and the electric lifting rod (6) are rotatably connected via a bearing.

4. A fast winding mechanism for a winding machine as claimed in claim 1, characterized in that: The turntable mechanism (13) comprises a fixed seat (21) mounted on the annular turntable (12), an upper disc (22) being rotatably connected above the top surface of the fixed seat (21), and a four-jaw chuck (23) being mounted at the center of the top of the upper disc (22).

5. A fast winding mechanism for a winding machine as claimed in claim 1, characterized in that: The wire clamp (14) comprises a connecting base (24) fixedly connected to the turntable mechanism (13), a guide groove (25) is provided on one side of the top of the connecting base (24), a thread groove (26) is provided on the other side of the top of the connecting base (24), a guide column (27) is slidably installed in the guide groove (25), a movable clamping block (28) is installed on the top of the guide column (27), a threaded rod (29) is installed through the end of the movable clamping block (28) away from the guide column (27), the bottom end of the threaded rod (29) penetrates into the thread groove (26), and the threaded rod (29) and the thread groove (26) are threadedly connected.

6. A fast winding mechanism for a winding machine as claimed in claim 1, characterized in that: The latch mechanism (15) comprises a pin body (30), a pulley (31) is installed on one side of the pin body (30) close to the annular turntable (12), and a pair of latch grooves (32) are symmetrically provided on the side surface of the annular turntable (12), and the positions of the latch grooves (32) and the pin body (30) correspond.

7. A fast winding mechanism for a winding machine as claimed in claim 6, characterized in that: A spring seat (33) is installed on the upper surface of the pin body (30), and a spring (34) is sleeved on the surface of the pin body (30) between the spring seat (33) and the inner wall of the circular groove (4).

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