Whole tire thermal cracking equipment

Abstract

The utility model discloses whole-tire thermal cracking equipment, which belongs to the field of thermal cracking equipment and comprises a reaction tank and four support rods, the bottom of the reaction tank is fixedly connected with the four support rods, an assembly convenient for catalyzing and scraping is arranged in the reaction tank, and an air outlet pipe is arranged on the upper surface of the reaction tank. A harmful gas filtering assembly is arranged in the gas outlet pipe; materials are uniformly stirred in the reaction tank through continuous movement of the motor and the stirring rod, so that the possibility of local overheating and wall sticking of the materials is reduced, and residues attached to the inner wall can be effectively scraped off through the scraping plate; and the thermal cracking efficiency reduction caused by the fact that substances adhered to the inner wall of the reaction tank are difficult to take out in the thermal cracking process to form a thermal insulation layer is avoided, so that the overall thermal cracking efficiency is improved, and meanwhile, a catalyst can be sprayed on materials through mutual cooperation of a connecting pipe, a rotary disc and a nozzle, so that the thermal cracking reaction rate is increased, and the thermal cracking efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of thermal cracking equipment, and more specifically to whole tire thermal cracking equipment. Background Art

[0002] Whole tire pyrolysis is a technology for processing waste tires. Usually, the processed waste tires are cut into smaller pieces and then sent to a pyrolysis reactor for high-temperature pyrolysis, so as to convert the tires into high-value products such as fuel oil and carbon black.

[0003] When the whole tire thermal cracking equipment is in use, the cut waste tires are usually fed into the reaction tank through the feed pipe for processing. At this time, the high-temperature device is started to gradually raise the temperature inside the reaction tank to the set high temperature condition (usually between 400°C and 500°C). At this temperature, the tire begins to crack, and the cracked residues will remain on the inner wall of the reaction tank. Its harmful gases will be discharged from the reaction tank through the outlet pipe, thereby completing the thermal cracking of the tire.

[0004] In actual use of the prior art, since part of the substances produced during the thermal cracking of tire materials will adhere to the inner wall of the reaction tank and be difficult to remove, they will remain in the reaction tank for a long time and accumulate dirt, forming an insulation layer, which hinders the effective transfer of heat energy and leads to a decrease in thermal cracking efficiency. Therefore, a whole tire thermal cracking device is proposed. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the problems existing in the prior art, the utility model provides a whole tire thermal cracking device, which enables the material to be evenly stirred in the reaction tank through the continuous movement of the motor and the stirring rod, thereby reducing the possibility of local overheating and material sticking to the wall. The scraper can effectively scrape off the residues attached to the inner wall, avoiding the difficulty in removing the materials adhered to the inner wall of the reaction tank during the thermal cracking process to form an insulating layer, resulting in a decrease in the thermal cracking efficiency, thereby improving the overall thermal cracking efficiency.

[0007] 2. Technical solution

[0008] To solve the above problems, the utility model adopts the following technical solutions.

[0009] The whole tire thermal cracking equipment comprises a reaction tank and a support rod, the bottom of the reaction tank is fixedly connected with four support rods, the interior of the reaction tank is provided with a catalytic and scraping component, the upper surface of the reaction tank is provided with an air outlet pipe, and the interior of the air outlet pipe is provided with a harmful gas filter component; the catalytic and scraping component comprises a motor fixedly mounted on the outer surface of the reaction tank, the output shaft end of the motor is fixedly connected with a rotating rod, the outer surface of the rotating rod is fixedly connected with a plurality of stirring rods, the side of the stirring rod is fixedly connected with a scraper, the outer surface of the rotating rod is connected with a turntable through a bearing seat, and the outer surface of the turntable is provided with a plurality of nozzles; the harmful gas filter component comprises a frame fixedly connected to the inner wall of the air outlet pipe, a slide rail is provided inside the air outlet pipe, a bracket is slidably connected inside the slide rail, and a HEPA filter, an activated carbon filter, a UV photolysis photo-oxidation catalytic filter and a dust filter are fixedly connected inside the bracket.

[0010] Furthermore, the scraper is in contact with the inner wall of the reaction tank.

[0011] Furthermore, a connecting pipe is provided on the outer surface of the turntable, and the connecting pipe is inserted into the outer surface of the reaction tank and a cover plate is provided.

[0012] Furthermore, a feed pipe is disposed on the upper surface of the reaction tank, a discharge pipe is disposed on the lower surface of the reaction tank, and sealing covers are movably connected to the outer surfaces of the feed pipe and the discharge pipe.

[0013] Furthermore, a high-temperature component is disposed inside the reaction tank.

[0014] Furthermore, one end of the support rod is fixedly connected to a friction pad, and the thickness of the friction pad is between three centimeters and six centimeters.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the advantages of the present invention are:

[0017] (1) This solution uses the continuous movement of the motor and the stirring rod to evenly stir the materials in the reaction tank, reducing the possibility of local overheating and material sticking to the wall. The scraper can effectively scrape off the residues attached to the inner wall, avoiding the difficulty in removing the materials adhering to the inner wall of the reaction tank during the thermal cracking process to form an insulation layer, resulting in a decrease in the thermal cracking efficiency, thereby improving the overall thermal cracking efficiency.

[0018] (2) This solution can spray the catalyst on the material through the cooperation of the connecting pipe, the turntable and the nozzle, so as to accelerate the thermal cracking reaction rate and improve the cracking efficiency, thereby reducing the inner wall adhesion problem and maintaining the efficient operation of the reaction environment.

[0019] (3) This solution can filter dust, fine particles and harmful substances in harmful gases through HEPA filters, activated carbon filters, UV photolysis and photocatalytic filters and dust filters, so as to purify harmful gases, convert them into harmless gases and discharge them out of the reaction tank. Through the cooperation of the slide rails, brackets and frames, the HEPA filters, activated carbon filters, UV photolysis and photocatalytic filters and dust filters can be removed from the exhaust pipe for cleaning or replacement, so as to improve the purification effect of harmful gases. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a sectional view of the overall local structure of the utility model;

[0022] Figure 3 For this utility model Figure 2 The enlarged view of point A in the middle;

[0023] Figure 4 It is a partial structural disassembly diagram of the harmful gas filtering component of the utility model.

[0024] Description of the numbers in the figure:

[0025] 1. reaction tank; 101. support rod; 102. air outlet pipe; 103. discharge pipe; 104. feed pipe;

[0026] 2. Catalytic and scraping components; 201. Motor; 202. Rotating rod; 203. Stirring rod; 204. Scraper; 205. Turntable; 206. Nozzle; 207. Connecting pipe;

[0027] 3. Harmful gas filter assembly; 301. Frame; 302. Slide rail; 303. Bracket; 304. Activated carbon filter; 305. UV photolysis photocatalytic filter; 306. Dust filter; 307. HEPA filter;

[0028] 4. High temperature components. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0030] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0031] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0032] Example 1

[0033] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , which is the first embodiment of the utility model, provides a whole tire thermal cracking device, including a reaction tank 1 and a support rod 101. Four support rods 101 are fixedly connected to the bottom of the reaction tank 1, and a catalytic and scraping component 2 is arranged inside the reaction tank 1.

[0034] Specifically, the catalytic and scraping assembly 2 includes a motor 201 fixedly mounted on the outer surface of the reaction tank 1, the output shaft end of the motor 201 is fixedly connected to a rotating rod 202, the outer surface of the rotating rod 202 is fixedly connected to a plurality of stirring rods 203, the side of the stirring rod 203 is fixedly connected to a scraper 204, the outer surface of the rotating rod 202 is connected to a turntable 205 via a bearing seat, the outer surface of the turntable 205 is provided with a plurality of nozzles 206, and the scraper 204 abuts against the inner wall of the reaction tank 1.

[0035] Furthermore, the starter motor 201 drives the rotating rod 202 to rotate. When the rotating rod 202 rotates, it drives the stirring rod 203 to rotate so as to stir the whole tire. When the stirring rod 203 moves, it drives the scraper 204 to move, so that the scraper 204 scrapes the material on the inner wall of the reaction tank 1, and drives the material to perform thermal cracking through the reaction tank 1. Further, the catalyst can be evenly sprayed and evenly covered on the reaction material through the nozzle 206 on the outer surface of the turntable 205, thereby accelerating the thermal cracking reaction rate, improving the cracking efficiency, and avoiding the difficulty in removing the material adhering to the inner wall of the reaction tank 1 during the thermal cracking process to form an insulation layer, resulting in a decrease in the thermal cracking efficiency.

[0036] Example 2

[0037] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , which is the second embodiment of the utility model. This embodiment is based on the previous embodiment. An air outlet pipe 102 is provided on the upper surface of the reaction tank 1, and a harmful gas filter component 3 is provided inside the air outlet pipe 102.

[0038] Specifically, the harmful gas filtering assembly 3 includes a frame 301 fixedly connected to the inner wall of the outlet pipe 102, a slide rail 302 is provided inside the outlet pipe 102, a bracket 303 is slidably connected inside the slide rail 302, and a HEPA filter 307, an activated carbon filter 304, a UV photolysis and photo-oxidation catalytic filter 305 and a dust filter 306 are fixedly connected inside the bracket 303.

[0039] Furthermore, the harmful gas generated during the tire thermal cracking process floats to the outlet pipe 102 above the reaction tank 1. The dust, fine particles and harmful substances in the harmful gas can be filtered through the HEPA filter 307, the activated carbon filter 304, the UV photolysis photocatalytic filter 305 and the dust filter 306 in the outlet pipe 102, so as to purify the harmful gas and convert it into harmless gas, and discharge it from the reaction tank 1 through the outlet pipe 102. At the same time, the HEPA filter 307, the activated carbon filter 304, the UV photolysis photocatalytic filter 305 and the dust filter 306 can be removed from the outlet pipe 102 through the cooperation of the slide rail 302, the frame 301 and the bracket 303 for cleaning and replacement, and vice versa, they can be installed, thereby improving the air purification effect.

[0040] Working principle: When in use, the device is placed at the designated position through the support rod 101 on the lower surface of the reaction tank 1, and then the high temperature component 4 is started in advance to make the temperature in the reaction tank 1 reach between 400°C and 500°C. Subsequently, the feed pipe 104 is opened to allow the processed whole tire material to enter the reaction tank 1. After placement, the feed pipe 104 is closed through the sealing cover, and the motor 201 is started to drive the rotating rod 202 to rotate. When the rotating rod 202 rotates, it will drive the stirring rod 203 to rotate, so as to stir the whole tire. When the stirring rod 203 moves, it will drive the scraper 204 to move, so that the scraper 204 scrapes the material on the inner wall of the reaction tank 1, and drives the material to perform thermal cracking through the reaction tank 1. Further, the catalyst can be evenly sprayed and evenly covered on the reaction material through the nozzle 206 on the outer surface of the turntable 205, thereby accelerating the thermal cracking reaction rate, improving the cracking efficiency, and avoiding the difficulty in removing the material adhering to the inner wall of the reaction tank 1 during the thermal cracking process to form an insulating layer, resulting in a decrease in the thermal cracking efficiency, thereby reducing the inner wall adhesion problem and maintaining the efficient operation of the reaction environment.

[0041] The harmful gas generated during the tire thermal cracking process floats to the outlet pipe 102 above the reaction tank 1. The HEPA filter 307, the activated carbon filter 304, the UV photolysis photocatalytic filter 305 and the dust filter 306 in the outlet pipe 102 can filter the dust, fine particles and harmful substances in the harmful gas, so as to purify the harmful gas and convert it into harmless gas, and discharge it from the reaction tank 1 through the outlet pipe 102. At the same time, the HEPA filter 307, the activated carbon filter 304, the UV photolysis photocatalytic filter 305 and the dust filter 306 can be removed from the outlet pipe 102 through the cooperation of the slide rail 302, the frame 301 and the bracket 303 for cleaning and replacement, and vice versa, they can be installed, thereby improving the air purification effect.

[0042] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A whole tire thermal cracking device, comprising a reaction tank (1) and a support rod (101), wherein the bottom of the reaction tank (1) is fixedly connected with four support rods (101), characterized in that: The reaction tank (1) is provided with a catalytic and scraping component (2) inside, an air outlet pipe (102) is provided on the upper surface of the reaction tank (1), and a harmful gas filtering component (3) is provided inside the air outlet pipe (102); The catalytic and scraping assembly (2) comprises a motor (201) fixedly mounted on the outer surface of the reaction tank (1); the output shaft end of the motor (201) is fixedly connected to a rotating rod (202); the outer surface of the rotating rod (202) is fixedly connected to a plurality of stirring rods (203); the side surfaces of the stirring rods (203) are fixedly connected to a scraper (204); the outer surface of the rotating rod (202) is connected to a rotating disk (205) via a bearing seat; the outer surface of the rotating disk (205) is provided with a plurality of nozzles (206); The harmful gas filtering assembly (3) comprises a frame (301) fixedly connected to the inner wall of an air outlet pipe (102); a slide rail (302) is provided inside the air outlet pipe (102); a bracket (303) is slidably connected inside the slide rail (302); a HEPA filter (307), an activated carbon filter (304), a UV photolysis and photo-oxidation catalytic filter (305) and a dust filter (306) are fixedly connected inside the bracket (303).

2. The whole tire thermal cracking equipment according to claim 1, characterized in that: The scraper (204) abuts against the inner wall of the reaction tank (1).

3. The whole tire thermal cracking equipment according to claim 1, characterized in that: The outer surface of the rotating disk (205) is provided with a connecting pipe (207), and the connecting pipe (207) is inserted into the outer surface of the reaction tank (1) and provided with a cover plate.

4. The whole tire thermal cracking equipment according to claim 1, characterized in that: The upper surface of the reaction tank (1) is provided with a feed pipe (104), and the lower surface of the reaction tank (1) is provided with a discharge pipe (103). The outer surfaces of the feed pipe (104) and the discharge pipe (103) are movably connected with sealing covers.

5. The whole tire thermal cracking equipment according to claim 1, characterized in that: A high-temperature component (4) is arranged inside the reaction tank (1).

6. The whole tire thermal cracking equipment according to claim 1, characterized in that: One end of the support rod (101) is fixedly connected to a friction pad, and the thickness of the friction pad is between three centimeters and six centimeters.

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