Cutter high-frequency quenching mechanism

By designing a tool high-frequency quenching mechanism including large gears, pinion gears, threaded rods and arc-shaped clamping blocks, the problems of unstable fixation and uneven quenching of longer tools in the prior art are solved, and uniform heating and stable clamping of tools of different lengths and diameters are achieved.

CN222574720UActive Publication Date: 2025-03-07NANJING HONGBAO MASCH TOOL CO LTD
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Patent Information

Application Number
CN202420501880.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-03-07
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

When the existing tool high-frequency quenching mechanism is used to handle longer tools, the quench positioning fixture cannot effectively fix the other end and the middle end of the tool, resulting in unstable fixing and easy tool drop, which affects the normal progress of quenching. The quenching chassis cannot move horizontally on the tool surface and cannot heat the tool edge end evenly.

Method used

A tool high-frequency quenching mechanism is designed including a base plate, a circumferential plate, a fixed plate, a fixed clamping frame, a mobile clamping frame, a sleeve, a large gear and a pinion. Through the cooperation of large gears and pinions, the slow circular motion of the tool is realized; through the first threaded rod and the moving block, the reciprocating motion of the high-frequency heater is realized; through the second threaded rod, the electric push rod and the arc-shaped clamping block, the stable clamping of tools of different lengths and diameters is realized.

Benefits of technology

This design can effectively heat tools of different lengths evenly, ensure uniformity of temperature rise, and stabilize clamping tools of different lengths and diameters, improving overall practicality.

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Abstract

The utility model relates to the technical field of quenching, and discloses a cutter high-frequency quenching mechanism which comprises a bottom plate, a circumferential plate is arranged above the bottom plate, three fixing plates are fixedly connected to the outer surface of the circumferential plate, and fixing clamping frames are fixedly connected to the rear ends of the three fixing plates. And a movable clamping frame is placed on one side of each of the three fixing plates. According to the high-frequency quenching mechanism for the cutter, through the arranged large gear and small gear, the purpose of driving a sleeve and an external cutter to do slow circular motion can be achieved, and through the arranged first threaded rod and moving block, the purpose of driving a high-frequency heater to do reciprocating motion on the surface of the cutter can be achieved; according to the high-frequency heating device for the cutting tools, the circumferential surfaces of the cutting tools with different lengths can be effectively and uniformly heated through cooperation of autorotation of the cutting tools and reciprocating movement of the high-frequency heater, the uniformity of temperature rise is ensured, the cutting tools with different lengths and diameters can be clamped through a second threaded rod, a first electric push rod and an arc-shaped clamping block, and the overall practicability is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of quenching, and in particular to a high-frequency quenching mechanism for a tool. Background Art

[0002] Quenching is a heat treatment process that heats steel to above the critical temperature, keeps it warm for a certain period of time, and then cools it at a rate greater than the critical cooling rate to obtain an unbalanced structure dominated by martensite (or bainite or single-phase austenite as required). Quenching is the most widely used process in steel heat treatment. Through quenching, the rigidity, hardness, wear resistance, fatigue strength and toughness of the tool can be greatly improved to meet various different usage requirements.

[0003] The existing patent (publication number: CN218372394U) discloses a tool ultra-high frequency quenching mechanism, including a support frame, a storage box is provided in the support frame, legs are provided at the four vertices on the lower side of the storage box, a power supply host is placed in the storage box, and a shock-proof block is provided at the lower end of the leg; a quenching mechanism, the quenching mechanism is arranged at the upper end of the support frame, and the quenching mechanism includes an emergency stop switch, a push button switch is provided on the rear side of the emergency stop switch, a clamping test structure is provided on the rear side of the push button switch, and a C-type table is provided on the right side of the button switch, the upper end of the C-type table is rotatably connected to a rotating wheel, a quenching positioning fixture is provided every 90 degrees on the front side of the rotating wheel, and a servo motor is connected to the rear side of the rotating wheel, a quenching machine is provided on the right side of the rotating wheel, and a display screen is provided on the rear side of the quenching machine. The entire device has high tool clamping efficiency, uniform quenching, high quenching efficiency and high safety factor.

[0004] However, during the use of the above-mentioned quenching mechanism, for some longer cutting tools, the quenching positioning fixture can only fix one end of the cutting tool, and the other end and the middle end of the cutting tool are in a suspended state. Although the first clamp is provided with an arc-shaped groove, the contact surface of the cutting tool of the second clamp is a vertical plane, resulting in limited contact area with the cutting tool and unstable fixation. The cutting tool is easy to fall during the rotation of the rotating wheel, affecting the normal quenching. At the same time, the quenching chassis can only move on the slide rail seat toward or away from the cutting tool. For some longer cutting tools, it cannot move horizontally on the surface of the cutting tool, and its cutting edge cannot be evenly heated. Utility Model Content

[0005] In view of the deficiencies in the prior art, the present application provides a high-frequency quenching mechanism for tools, which has the advantages of uniform heating, etc., and solves the problem that the quenching positioning fixture can only fix one end of the tool, and the other end and the middle end of the tool are in a suspended state. Although the first clamp is provided with an arc-shaped groove, the tool contact surface of the second clamp block is a vertical plane, resulting in limited contact area with the tool and unstable fixation. The tool is prone to fall during the rotation of the wheel, affecting the normal quenching. At the same time, the quenching chassis can only move on the slide rail seat toward or away from the tool. For some longer tools, it cannot move horizontally on the tool surface, and its cutting edge cannot be heated evenly.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a tool high-frequency quenching mechanism, comprising a base plate, a circumferential plate is arranged above the base plate, three fixed plates are fixedly connected to the outer surface of the circumferential plate, the rear ends of the three fixed plates are fixedly connected to fixed clamping frames, one side of the three fixed plates is placed with a movable clamping frame, and the interior of each of the movable clamping frame and each of the fixed clamping frames is rotatably connected to a sleeve through a bearing;

[0007] Two guide rods are fixedly connected between the front and rear inner side walls of each fixed plate, and each guide rod is slidably connected to a movable clamping frame adjacent to it.

[0008] Through the above scheme, by setting the large gear and the small gear, the purpose of driving the sleeve and the external tool to make slow circular motion can be achieved. By setting the first threaded rod and the moving block, the high-frequency heater can be driven to make reciprocating motion on the surface of the tool. The circular surfaces of tools of different lengths can be effectively and evenly heated to ensure the uniformity of temperature rise. By setting the second threaded rod, the first electric push rod and the arc-shaped clamping block, tools of different lengths and diameters can be clamped, thereby improving the overall practicality.

[0009] Furthermore, two adjustment plates are fixedly connected to the upper surface of the base plate, a first threaded rod is rotatably connected between the two adjustment plates, a moving block is threadedly connected to the outer surface of the first threaded rod, and a high-frequency heater is installed on the upper surface of the moving block.

[0010] Through the above solution and the provision of the first threaded rod, the purpose of moving the high-frequency heater can be achieved.

[0011] Furthermore, each of the fixed clamping frames is rotatably connected to the front inner wall of the fixed plate adjacent to it, and each of the movable clamping frames is threadedly connected to the second threaded rod adjacent to it.

[0012] Through the above solution, the second threaded rod is provided to drive the movable clamping frame to move.

[0013] Furthermore, an L-shaped plate is fixedly connected to the outer surface of each sleeve, an electric push rod is installed inside each L-shaped plate, and an arc-shaped clamping block is installed at the output end of each electric push rod.

[0014] Through the above scheme, by setting the arc-shaped clamping block, the purpose of fixing the external tool can be achieved.

[0015] Furthermore, the outer surfaces of the three sleeves located at the rear are fixedly connected to large gears, the backs of the three fixed clamping frames are rotatably connected to power shafts, the outer surface of each power shaft is fixedly connected to a small gear, and each small gear is meshed with the large gear adjacent to it.

[0016] Through the above scheme, by setting the large gear and the small gear, the three sleeves at the rear can be driven to rotate slowly.

[0017] Furthermore, two circumferential fixing frames are fixedly connected to the upper surface of the bottom plate, a circumferential shaft is rotatably connected between the two circumferential fixing frames, and the circumferential plate is fixedly connected to the circumferential shaft.

[0018] Through the above solution, by setting the circumferential axis, multiple tools can be driven to perform circular motion.

[0019] Furthermore, the rear ends of the first threaded rod and the circumferential shaft are respectively fixedly connected to the external motor output end.

[0020] Through the above solution, by setting the external motor, it is possible to provide power for the rotation of the circumferential shaft and the first threaded rod respectively.

[0021] Furthermore, the front end of each of the second threaded rods and the rear end of the power shaft are respectively fixedly connected to the external motor output end.

[0022] Through the above solution, by setting up an external motor, it is possible to provide power for the rotation of the second threaded rod and the power shaft.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] This tool high-frequency quenching mechanism can achieve the purpose of driving the sleeve and the external tool to make slow circular motion through the large gear and the small gear provided, and can drive the high-frequency heater to make reciprocating motion on the tool surface through the first threaded rod and the moving block provided, and can effectively and evenly heat the circular surfaces of tools of different lengths to ensure the uniformity of temperature rise. Through the second threaded rod, the first electric push rod and the arc-shaped clamping block provided, tools of different lengths and diameters can be clamped, thereby improving the overall practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A three-dimensional diagram of the overall structure of this application Figure 1 ;

[0026] Figure 2 This is the left view of the overall structure of this application;

[0027] Figure 3 This is the rear view of the overall structure of this application;

[0028] Figure 4 This is a schematic diagram of the structure of the fixed clamping frame and the mobile clamping frame of this application.

[0029] In the figure:

[0030] 1. Bottom plate; 2. Circumferential plate; 3. Fixed plate; 4. Fixed clamping frame; 5. Mobile clamping frame; 6. Sleeve; 7. Guide rod; 8. Adjustment plate; 9. First threaded rod; 10. Moving block; 11. High-frequency heater; 12. Second threaded rod; 13. L-shaped plate; 14. Electric push rod; 15. Arc clamping block; 16. Large gear; 17. Power shaft; 18. Small gear; 19. Circumferential fixed frame; 20. Circumferential axis. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0032] See also Figure 1 , Figure 2 and Figure 4 A tool high-frequency quenching mechanism in this embodiment includes a base plate 1, a circumferential plate 2 is provided above the base plate 1, three fixed plates 3 are fixedly connected to the outer surface of the circumferential plate 2, the rear ends of the three fixed plates 3 are fixedly connected to fixed clamping frames 4, and a movable clamping frame 5 is placed on one side of the three fixed plates 3, and a sleeve 6 is rotatably connected to the interior of each movable clamping frame 5 and each fixed clamping frame 4 through a bearing.

[0033] See also Figure 1 , Figure 2 and Figure 4 Two guide rods 7 are fixedly connected between the front and rear inner walls of each fixed plate 3, and each guide rod 7 is slidably connected to the mobile clamping frame 5 adjacent to it. A second threaded rod 12 is rotatably connected between each fixed clamping frame 4 and the front inner wall of the fixed plate 3 adjacent to it, and each mobile clamping frame 5 is threadedly connected to the second threaded rod 12 adjacent to it. Through the setting of the second threaded rod 12, the mobile clamping frame 5 can be driven to move.

[0034] See also Figure 1 , Figure 2 and Figure 3 At the same time, the outer surface of each sleeve 6 is fixedly connected with an L-shaped plate 13, and an electric push rod 14 is installed inside each L-shaped plate 13. The output end of each electric push rod 14 is installed with an arc-shaped clamping block 15. Through the setting of the arc-shaped clamping block 15, the purpose of fixing the external tool can be achieved. The outer surfaces of the three sleeves 6 located at the rear are fixedly connected with a large gear 16, and the backs of the three fixed clamping frames 4 are rotatably connected with a power shaft 17. The outer surface of each power shaft 17 is fixedly connected with a small gear 18, and each small gear 18 is meshed with the large gear 16 adjacent to it. Through the setting of the large gear 16 and the small gear 18, the three sleeves 6 at the rear can be driven to rotate slowly. The front end of each second threaded rod 12 and the rear end of the power shaft 17 are respectively fixedly connected to the output end of the external motor. Through the setting of the external motor, power can be provided for the rotation of the second threaded rod 12 and the power shaft 17.

[0035] See also Figure 1 , Figure 2 and Figure 3 In addition, two adjustment plates 8 are fixedly connected to the upper surface of the base plate 1, a first threaded rod 9 is rotatably connected between the two adjustment plates 8, a moving block 10 is threadedly connected to the outer surface of the first threaded rod 9, and a high-frequency heater 11 is installed on the upper surface of the moving block 10. By setting the first threaded rod 9, the purpose of moving the high-frequency heater 11 can be achieved.

[0036] See also Figure 1 , Figure 2 and Figure 3 In addition, two circumferential fixing frames 19 are fixedly connected to the upper surface of the base plate 1, and a circumferential shaft 20 is rotatably connected between the two circumferential fixing frames 19. The circumferential plate 2 is fixedly connected to the circumferential shaft 20. Through the setting of the circumferential shaft 20, multiple tools can be driven to make circular motions. The rear ends of the first threaded rod 9 and the circumferential shaft 20 are respectively fixedly connected to the output ends of the external motor. Through the setting of the external motor, power can be provided for the rotation of the circumferential shaft 20 and the first threaded rod 9 respectively.

[0037] A tool high-frequency quenching mechanism in the present embodiment can achieve the purpose of driving the sleeve 6 and the external tool to make slow circular motion through the large gear 16 and the small gear 18. The first threaded rod 9 and the moving block 10 can drive the high-frequency heater 11 to make reciprocating motion on the tool surface, and can effectively and evenly heat the circular surfaces of tools of different lengths to ensure the uniformity of temperature rise. The second threaded rod 12, the first electric push rod 14 and the arc-shaped clamping block 15 can clamp tools of different lengths and diameters, thereby improving the overall practicality.

[0038] It should be noted that the bottom of the moving block 10 is in contact with the bottom plate 1 , which can prevent the moving block 10 from shaking during the rotation of the first threaded rod 9 .

[0039] The working principle of the above embodiment is: when in use, by placing the tool between the two sleeves 6, the motor drives the second threaded rod 12 to rotate, so that the spacing between the movable clamping frame 5 and the fixed clamping frame 4 can be adjusted, so as to fix tools of different lengths, and the arc clamping block 15 is driven by the electric push rod 14 to fix the tool, and then the external motor is started to drive the circumferential shaft 20 and the circumferential plate 2 to rotate, so that the tool is close to the high-frequency heater 11, and then the first threaded rod 9 is driven to rotate by the starting motor to adjust the position of the high-frequency heater 11, and the first threaded rod 9 is intermittently rotated forward and reversed, so that the high-frequency heater 11 reciprocates on the surface of the tool, and then the external motor is started to drive the power shaft 17 to rotate, and the large gear 16 and the small gear 18 are engaged to rotate the tool, and the reciprocating motion of the high-frequency heater 11 can be used to heat the tool evenly.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0041] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A tool high frequency quenching mechanism, comprising a base plate (1), characterized in that: A circumferential plate (2) is provided above the bottom plate (1), three fixed plates (3) are fixedly connected to the outer surface of the circumferential plate (2), the rear ends of the three fixed plates (3) are fixedly connected to fixed clamping frames (4), one side of the three fixed plates (3) is provided with a movable clamping frame (5), and the interior of each movable clamping frame (5) and each fixed clamping frame (4) is rotatably connected to a sleeve (6) via a bearing; Two guide rods (7) are fixedly connected between the front and rear inner side walls of each fixed plate (3), and each guide rod (7) is slidably connected to a movable clamping frame (5) adjacent thereto.

2. A tool high frequency quenching mechanism according to claim 1, characterized in that: Two adjustment plates (8) are fixedly connected to the upper surface of the bottom plate (1); a first threaded rod (9) is rotatably connected between the two adjustment plates (8); a moving block (10) is threadedly connected to the outer surface of the first threaded rod (9); and a high-frequency heater (11) is mounted on the upper surface of the moving block (10).

3. A tool high frequency quenching mechanism according to claim 1, characterized in that: A second threaded rod (12) is rotatably connected between each of the fixed clamping frames (4) and the front inner wall of the fixed plate (3) adjacent thereto, and each of the movable clamping frames (5) is threadably connected to the second threaded rod (12) adjacent thereto.

4. A tool high frequency quenching mechanism according to claim 1, characterized in that: The outer surface of each sleeve (6) is fixedly connected to an L-shaped plate (13), an electric push rod (14) is installed inside each L-shaped plate (13), and an arc-shaped clamping block (15) is installed at the output end of each electric push rod (14).

5. A tool high frequency quenching mechanism according to claim 1, characterized in that: The outer surfaces of the three sleeves (6) located at the rear are fixedly connected to large gears (16), the backs of the three fixed clamping frames (4) are rotatably connected to power shafts (17), the outer surface of each power shaft (17) is fixedly connected to a small gear (18), and each small gear (18) is meshingly connected to the large gear (16) adjacent to it.

6. A tool high frequency quenching mechanism according to claim 1, characterized in that: Two circumferential fixing frames (19) are fixedly connected to the upper surface of the bottom plate (1), a circumferential shaft (20) is rotatably connected between the two circumferential fixing frames (19), and the circumferential plate (2) is fixedly connected to the circumferential shaft (20).

7. A tool high frequency quenching mechanism according to claim 2, characterized in that: The rear ends of the first threaded rod (9) and the circumferential shaft (20) are respectively fixedly connected to the external motor output end.

8. A tool high frequency quenching mechanism according to claim 3, characterized in that: The front end of each of the second threaded rods (12) and the rear end of the power shaft (17) are respectively fixedly connected to an external motor output end.

Citation Information

Patent Citations

  • Cutter ultrahigh frequency quenching mechanism

    CN218372394U