Strip forming structure for carding machine
By designing a detachable installation cleaning device and exhaust system in the carding machine strip structure, the problems of decreasing trousers and blocking cleaning device in the carding machine strip structure are solved, and efficient trousers and trousers are achieved.
Patent Information
- Application Number
- CN202421059776.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the operation of the existing carding machine, the surfaces of the press roller and the guide roller are prone to adhere to short lint and impurities, resulting in the reduction of the quality of the mattress, and the cleaning device is prone to clogging, affecting the efficiency of mattress collection.
A strip structure for a card machine is designed, and a detachable installation cleaning device is adopted, including a cleaning cam and a cleaning brush. The cotton wool is collected through the exhaust device, and a cotton wool filter net is installed in the horizontal pipe to achieve effective collection and filtration of cotton wool.
It realizes cleaning of the cleaning device without shutting down. The cleaning process is relatively thorough and easy to disassemble and install, saving time and effort, and improving the quality of tampons and the efficiency of tampon collection.
Smart Images

Figure CN222574893U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cotton carding machines, in particular to a strip forming structure for cotton carding machines. Background Art
[0002] The working principle of the carding machine is to open, comb and remove impurities from the cotton (fiber) rolls sent from the previous process or the oily cotton (chemical fiber) layer supplied by the cotton box, so that all the curled cotton loops become basically straight single fibers. In the process, the broken seeds, impurities and short fibers left over from the cotton cleaning process are removed, and then the cotton strips of a certain specification are integrated and stored in the cotton cylinder for use in the drawing process. However, when the strip-forming structure of the carding machine is in operation, the surfaces of the pressure rollers and guide rollers are prone to adhere to substances such as short fibers and impurities. After long-term use, it is easy to reduce the quality of the cotton strips, and impurities such as short fibers will affect the quality of the cotton strips. Patent numbers are CN204874915U and CN216039992U, both of which provide a cotton wool cleaning device in the strip-forming structure of the carding machine. However, although the cotton wool is light in weight, it is easy to clog the air outlet of the cotton wool collecting device after being collected, causing the wind force to weaken or be unable to continue collecting the cotton wool. At this time, timely cleaning is required, but when cleaning the cleaning device, the machine needs to be stopped for cleaning, which is time-consuming and labor-intensive. Utility Model Content
[0003] In view of the above-mentioned defects or deficiencies in the prior art, it is desired to provide a strip-forming structure for a carding machine.
[0004] According to the technical solution provided in the embodiment of the present application, a strip-forming structure for a cotton carding machine includes a strip-forming casing, the strip-forming casing is provided with a feed port, a strip-forming roller and a discharge port located in a straight line, the upper pressure roller and the lower pressure roller arranged on the strip-forming roller respectively rotate in opposite directions through a transmission motor fixed to the strip-forming casing, for forming cotton wool, the upper pressure roller and the lower pressure roller are provided with cleaning cams on the side end faces, the cleaning brushes on the cleaning cams abut against the upper pressure roller and the lower pressure roller, and the cleaning cams are rotatably and detachably mounted on the strip-forming casing.
[0005] Furthermore, a suction port is provided on the abutting end surfaces of the cleaning cam and the upper and lower pressure rollers. The suction port is connected with an exhaust device fixed on the strip forming machine casing through the inner cavity of the cleaning cam to realize the collection of cotton wool.
[0006] Furthermore, one end surface of the cleaning cam is connected to the exhaust device through a horizontal pipe, and the other end surface is fixedly connected to the horizontal rod, which is convenient for fixing the cleaning cam.
[0007] Furthermore, a rotating fixing device is provided on the end surface of the horizontal rod to realize the limited rotation of the cleaning cam.
[0008] Furthermore, the rotating fixing device includes a torsion bar and a fixing plate. The torsion bar is fixed on the end face of the horizontal rod. The fixing plate extends out of the end face of the horizontal rod and is fixedly connected to the strip casing by bolts to realize manual rotation and fixation of the cleaning cam.
[0009] Furthermore, a detachable cotton wool filter is provided in the horizontal pipe, which can collect the cotton wool on the one hand and protect the exhaust device on the other hand.
[0010] To sum up, the beneficial effects of the present application are as follows: the present application device is provided with a cleaning device on the strip forming roller which is convenient for disassembly and installation. The cotton carding machine can clean the cleaning brush and the cotton filter on the cleaning cam without stopping the machine. The cleaning is more thorough, and the disassembly and installation is more convenient, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0012] Figure 1 It is a structural schematic diagram of the overall device of the utility model;
[0013] Figure 2 This is a schematic diagram of the cross-sectional structure of the overall device of the utility model;
[0014] Figure 3 This is a schematic diagram of the connection structure between the cleaning cam and the exhaust device of the utility model;
[0015] Figure 4 This is a schematic diagram of the connection structure between the cleaning cam and the horizontal pipeline of the utility model;
[0016] Figure 5 It is a schematic diagram of the connection structure between the horizontal rod and the rotary fixing device of the utility model.
[0017] Numbers in the figure: strip forming machine housing -1; feed inlet -2; strip forming roller -3; upper pressure roller -31; lower pressure roller -32; discharge port -4; cleaning cam -5; cleaning brush -51; suction port -52; exhaust device -6; horizontal pipe -7; horizontal rod -8; rotating fixing device -9; twisting bar -91; fixing plate -92. DETAILED DESCRIPTION
[0018] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It is also necessary to explain that, for ease of description, only the parts related to the invention are shown in the accompanying drawings.
[0019] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0020] A strip forming structure for a carding machine, such as Figure 1 and Figure 2 As shown, the strip forming machine housing 1 is provided with a feed port 2, a strip forming roller 3 and a discharge port 4 from left to right in sequence, which are located in a horizontal straight line, and the strip forming roller 3 includes an upper pressing roller 31 and a lower pressing roller 32, which are used for extruding and forming cotton wool strips;
[0021] A cleaning cam 5 is provided at the upper right end of the upper pressure roller 31 and the lower right end of the lower pressure roller 32, respectively. A plurality of cleaning brushes 51 are provided on the convex arc surface of the cleaning cam 5, which abut against the upper pressure roller 31 and the lower pressure roller 32;
[0022] like Figure 3 and Figure 4 As shown, the cleaning cam 5 is hollow inside, and a cleaning brush 51 and a suction port 52 (a plurality of holes with a diameter of less than 1 cm can be provided) are provided on the convex arc surface of the cleaning cam 5, and the cleaning cam 5 is hollow inside, and the rear end face of the cleaning cam 5 is fixedly connected to a horizontal pipe 7, and the front end face is fixedly connected to a horizontal rod 8, and the cleaning cam 5 is connected to an exhaust device 6 fixed to the rear end face of the strip-forming housing 1 through the horizontal pipe 7, and a rotating fixing device 9 is fixedly provided on the front end face of the horizontal rod 8;
[0023] like Figure 5 As shown, the rectangular torsion bar 91 on the rotating fixing device 9 is fixed on the end face of the horizontal rod 8, and the fixing plate 92 extends out of the end face of the horizontal rod 8. The fixing plate 92 is provided with mounting holes and is fixedly connected to the strip casing 1 by bolts.
[0024] When the strip forming roller 3 is working, the upper pressing roller 31 and the lower pressing roller 32 on the strip forming roller 3 rotate in opposite directions, pressing the cotton wool continuously entering from the feed port 2 into a strip shape, and then outputting it from the discharge port 4;
[0025] When the upper pressure roller 31 and the lower pressure roller 32 rotate, the cleaning brush 51 on the cleaning cam 5 can intercept the cotton wool remaining on the upper pressure roller 31 and the lower pressure roller 32 on the cleaning brush 51, and then the exhaust device 6 is started, and the exhaust device 6 can suck a part of the cotton wool from the cleaning brush 51 through the suction port 52 into the inner cavity of the cleaning cam 5 until it reaches the cotton wool filter in the horizontal pipe 7 and is intercepted.
[0026] When the cotton wool in the horizontal pipe 7 blocks the cotton wool filter and needs to be cleaned, first stop the operation of the exhaust device 6, then separate the exhaust device 6 from the connecting port connected to the horizontal pipe 7 through the hose, then remove the screws on the fixing plate 9 by a wrench, so that the fixing plate 9 is separated from the strip forming machine casing 1, and then hold the torsion bar 91 on the rotating fixing device 9 with one hand to rotate the cleaning cam 5 so that the raised arc surface of the cleaning cam 5 is away from the roller surface of the strip forming roller 3, and then pull the cleaning cam 5 forward to make the horizontal pipe 7 separate from the strip forming machine casing 1, and then open the opening and closing door set on the side end face of the strip forming machine casing 1 (mainly used for maintenance, not shown in the figure, generally set on the side end face of the strip forming machine casing 1), manually replace the cotton wool filter in the horizontal pipe 7 through the opening and closing door, and manually remove the cotton wool trapped on the cleaning brush 51. After cleaning, restore the cleaning cam 5 according to the above reverse steps and fix it so that the cleaning brush 51 on the cleaning cam 5 abuts against the roller surface of the strip forming roller 3.
[0027] For the sake of safety in use, a blocking plate A through which the cleaning cam 5 can pass is provided in the strip forming machine casing 1 in front of the strip forming roller 3, to facilitate the cleaning cam 5 to detach from the strip forming roller 3 and to facilitate the cleaning of cotton wool; a blocking plate B through which the horizontal pipe 7 can pass is provided in the strip forming machine casing 1 behind the strip forming roller 3, and the blocking plates A and B divide the strip forming machine casing 1 into three spaces, front and rear, to facilitate the disassembly and maintenance of the horizontal pipe 7.
[0028] The horizontal pipe 7 and the strip forming machine casing 1 are fixed by a rubber plug, that is, the horizontal pipe 7 is provided with a through hole on the end face of the strip forming machine casing 1, and the rubber plug is fixedly sleeved on the horizontal pipe 7. The horizontal pipe 7 is fixed in the through hole by the pressure of the rubber plug inserted into the through hole of the horizontal pipe 7.
[0029] The above description is only an explanation of the preferred embodiments of the present application and the technical principles and other schemes used. At the same time, the scope of the invention involved in the present application is not limited to the technical scheme formed by a specific combination of the above technical features, but also should cover other technical schemes formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical scheme.
Claims
1. A strip forming structure for a carding machine, comprising a strip forming housing (1), characterized in that: The feed inlet (2), the strip forming roller (3) and the discharge outlet (4) provided on the strip forming machine housing (1) are located on a straight line, and the upper pressing roller (31) and the lower pressing roller (32) provided on the strip forming roller (3) respectively rotate in opposite directions through a transmission motor fixed on the strip forming machine housing (1) for forming cotton batting. A cleaning cam (5) is provided on the side end faces of the upper pressure roller (31) and the lower pressure roller (32); a cleaning brush (51) on the cleaning cam (5) abuts against the upper pressure roller (31) and the lower pressure roller (32); and the cleaning cam (5) is rotatably and detachably mounted on the strip forming machine housing (1).
2. A strip forming structure for a carding machine according to claim 1, characterized in that: A suction port (52) is provided on the abutting end surfaces of the cleaning cam (5) and the upper pressure roller (31) and the lower pressure roller (32); the suction port (52) is connected to an exhaust device (6) fixed on the strip forming machine housing (1) through the inner cavity of the cleaning cam (5).
3. A strip forming structure for a carding machine according to claim 2, characterized in that: One end surface of the cleaning cam (5) is connected to the exhaust device (6) through a horizontal pipe (7), and the other end surface is fixedly connected to a horizontal rod (8).
4. A strip forming structure for a carding machine according to claim 3, characterized in that: A rotating fixing device (9) is provided on the end surface of the horizontal rod (8).
5. A strip forming structure for a carding machine according to claim 4, characterized in that: The rotating fixing device (9) comprises a torsion bar (91) and a fixing plate (92), wherein the torsion bar (91) is fixed on the end face of the horizontal rod (8), and the fixing plate (92) extends out of the end face of the horizontal rod (8) and is fixedly connected to the strip forming housing (1) by bolts.
6. The strip forming structure for a carding machine according to claim 3, characterized in that: A detachable cotton wool filter is arranged in the horizontal pipe (7).
Citation Information
Patent Citations
Rope -forming structure of carding machine
CN204874915U
Sliver forming device of fiber product carding machine
CN216039992U