Roller knitting wool carding equipment

Abstract

The utility model discloses winding roller knitting wool carding equipment which comprises a bottom plate, a carding cylinder is arranged on the upper side of the bottom plate through a supporting frame, outer supports are rotationally arranged on the outer sides of the two ends of the carding cylinder, carding rollers are rotationally arranged on the inner sides of the outer supports through supporting arms and connecting shafts, and one end of each connecting shaft is in transmission connection with a first motor through a belt flywheel set. The outer side of the outer support is in transmission connection with a second motor through a gear set, the two ends of the supporting frame are provided with winding roller supporting mechanisms, winding roller knitting wool to be carded is transversely inserted into the middle in the carding barrel through the winding roller supporting mechanisms, then the carding roller is driven by the first motor to rotate and adjust at a high speed, and the outer side of the winding roller knitting wool can be carded; meanwhile, the second motor and the gear set drive the outer support to rotate and adjust, so that the carding roller can rotate along the outside of the winding roller knitting wool to conduct carding treatment, carding is free of dead angles, and efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of blanket processing equipment, in particular to a roller wool yarn combing equipment. Background Art

[0002] Blankets are a commonly used bedding product that has a warming function. Compared with quilts, they are thinner. Their raw materials are mostly animal fibers or chemical fibers such as acrylic and viscose fibers. Some are blends of animal fibers and chemical fibers. When processing blankets, the blanket yarns often need to be combed. However, manual combing is inefficient, so high-efficiency combing machines are now used for combing.

[0003] In the prior art, a blanket roller wool carding machine with application number CN201921978059.2 includes a carding machine body, which is easy to fix and install, and the roller surface is easy to clean. However, the carding process is prone to dead corners, the efficiency is relatively average, and it is inconvenient to load and unload the roller wool. Utility Model Content

[0004] The utility model aims to provide a roller wool yarn combing device to solve the problems in the prior art that combing is prone to dead corners, the efficiency is relatively average, and it is inconvenient to load and unload the roller wool yarn.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a roller wool combing device, comprising a base plate, a combing cylinder is provided on the upper side of the base plate through a support frame, outer supports are rotatably provided on the outer sides of both ends of the combing cylinder, a combing roller is rotatably provided on the inner side of the outer support through a support arm and a connecting shaft, and one end of the connecting shaft is connected to a first motor through a belt flywheel group, and the outer side of the outer support is connected to a second motor through a gear group, and roller support mechanisms are provided at both ends of the support frame.

[0006] Furthermore, a plurality of combing rollers are provided in a circular array on the inner wall of the combing cylinder, and combing bristles are provided on the outer side of the combing rollers.

[0007] Furthermore, the length of the combing roller is smaller than the length of the combing cylinder, and the outer diameter of the combing cylinder is smaller than the outer diameter of the winding roller.

[0008] Furthermore, the roller support mechanism includes a fixed bracket and a movable bracket, and the upper ends of the fixed bracket and the movable bracket are both provided with limit slots.

[0009] Furthermore, a transverse support plate is provided at the lower end of the movable bracket, and both ends of the transverse support plate are slidably clamped in the limiting sliding groove on the inner side of the support frame. A hydraulic cylinder is provided in the middle of one side of the transverse support plate, and the hydraulic cylinder is fixedly arranged on the bottom plate, and a PLC control cabinet is provided on the outer side of the support frame.

[0010] Furthermore, the belt flywheel assembly includes a driven flywheel arranged on the outside of one end of the connecting shaft, a driving flywheel is installed on one end of the first motor, and the driven flywheel and the driving flywheel are connected by a transmission belt.

[0011] Furthermore, the gear set includes a driven gear arranged on the outside of the outer support, one end of the second motor is transmission-connected with a driving gear, and the driving gear and the driven gear are meshingly connected.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model inserts the winding roller wool yarn to be combed horizontally into the middle part of the combing cylinder through the winding roller support mechanism, and then a combing roller is rotatably arranged on the inner side of the outer support through the support arm and the connecting shaft, and one end of the connecting shaft is connected to the first motor through a belt flywheel group transmission. The first motor drives the combing roller to rotate and adjust at a high speed, so that the outer side of the winding roller wool yarn can be combed. At the same time, the second motor and the gear group drive the outer support to rotate and adjust, so that the combing roller can rotate and comb the outer side of the winding roller wool yarn, so that there is no dead angle in the combing and the efficiency is high.

[0014] 2. The utility model also provides a winding roller support mechanism at both ends of the support frame, the winding roller support mechanism includes a fixed bracket and a movable bracket, the upper ends of the fixed bracket and the movable bracket are provided with a limiting slot for horizontally inserting the winding roller wool yarn in the middle of the combing cylinder, the support and fixation have high stability, which is beneficial to improving the combing efficiency, and a transverse support plate is provided at the lower end of the movable bracket, the two ends of the transverse support plate are slidably clamped in the limiting slide groove on the inner side of the support frame, a hydraulic cylinder is provided in the middle of one side of the transverse support plate, and the hydraulic cylinder is fixedly arranged on the bottom plate, so that the movable bracket can be driven to move and adjust by the hydraulic cylinder, thereby facilitating the loading and unloading of the winding roller wool yarn.

[0015] 3. The utility model is provided with an outer support for rotation at the outer sides of both ends of the combing cylinder, and a combing roller is rotatably provided on the inner side of the outer support through a support arm and a connecting shaft. The outer side of the outer support is connected to a second motor through a gear set transmission, so that the outer support is driven to rotate and adjust by the second motor and the gear set, and the combing roller can be rotated and combed along the outside of the winding roller wool yarn, thereby meeting the external combing operation of the winding roller wool yarn at different angles, and the rotation adjustment stability is high, and the operation is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is the overall structural front view of the utility model;

[0019] Figure 3 It is a schematic diagram of the transmission connection structure of the combing roller of the utility model.

[0020] In the figure: 1. bottom plate; 2. support frame; 3. combing cylinder; 4. support arm; 5. outer support; 6. connecting shaft; 7. combing roller; 8. driven gear; 9. driving gear; 10. second motor; 11. movable bracket; 12. limit slot; 13. PLC control cabinet; 14. driven flywheel; 15. driving flywheel; 16. first motor; 17. transmission belt; 18. horizontal support plate; 19. limit slide; 20. hydraulic cylinder; 21. fixed bracket. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1 , Figure 2 , Figure 3 The cam 5 is provided with a plurality of support members 12, 13 and 14, and the support members 12 are provided with a plurality of support members 14, 15 and 16, respectively, at least one of which is provided with a plurality of support members 12 and 16. The support members 12 are provided with a plurality of support members 12 and 14, respectively, at least one of which is provided with a plurality of support members 12 and 16, respectively.

[0023] Preferably, multiple combing rollers 7 are arranged in a circular array on the inner wall of the combing cylinder 3, and combing bristles are provided on the outer side of the combing roller 7. The length of the combing roller 7 is smaller than the length of the combing cylinder 3, and the outer diameter of the combing cylinder 3 is smaller than the outer diameter of the winding roller, so that the outer side of the winding roller wool yarn placed in the middle of the combing cylinder 3 can be combed, and the combing effect is higher.

[0024] Preferably, the roller support mechanism includes a fixed bracket 21 and a movable bracket 11. The upper ends of the fixed bracket 21 and the movable bracket 11 are provided with a limiting slot 12 for inserting the roller wool yarn horizontally into the middle of the combing cylinder 3. The support and fixation have high stability, which is beneficial to improving the combing efficiency.

[0025] Preferably, a transverse support plate 18 is provided at the lower end of the movable bracket 11, and both ends of the transverse support plate 18 are slidably clamped in the limiting slide groove 19 on the inner side of the support frame 2. A hydraulic cylinder 20 is provided in the middle of one side of the transverse support plate 18, and the hydraulic cylinder 20 is fixedly set on the bottom plate 1, so that the movable bracket 11 can be driven to move and adjust through the hydraulic cylinder 20, thereby facilitating the loading and unloading of the roller wool yarn. A PLC control cabinet 13 is provided on the outer side of the support frame 2 to facilitate overall control.

[0026] Preferably, the belt flywheel assembly includes a driven flywheel 14 arranged on the outside of one end of the connecting shaft 6, a driving flywheel 15 is installed at one end of the first motor 16, and the driven flywheel 14 and the driving flywheel 15 are connected by a transmission belt 17. The first motor 16 is fixedly installed on one side of the support arm 4 through a machine base, so that the combing roller 7 is driven by the first motor 16 and the belt flywheel assembly to rotate at a high speed to comb the product.

[0027] Preferably, the gear group includes a driven gear 8 arranged on the outside of the outer support 5, one end of the second motor 10 is transmission-connected to a driving gear 9, and the driving gear 9 and the driven gear 8 are meshingly connected, and the second motor 10 is fixedly installed on the outer wall of the combing cylinder 3 through a machine base, so that the outer support 5 and the combing roller 7 are driven by the second motor 10 and the gear group to comb the outside of the roller wool yarn, and the rotation angle is reciprocating in a range of 360°.

[0028] The working principle and use process of the utility model are as follows: the roller wool yarn to be combed is horizontally inserted into the middle part of the combing cylinder 3 through the roller support mechanism, and then the combing roller 7 is driven by the first motor 16 to rotate and adjust at high speed, so that the outer side of the roller wool yarn can be combed. At the same time, the outer support 5 and the support arm 4 are driven by the second motor 10 and the gear set to rotate and adjust along the center of the combing cylinder 3, so that the high-speed rotating combing roller 7 can be combed along the outside of the roller wool yarn, so that there is no dead angle in the combing, the efficiency is high, and the loading and unloading of materials are convenient and fast.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A roller wool combing device, comprising a bottom plate (1), characterized in that: A combing cylinder (3) is arranged on the upper side of the bottom plate (1) through a support frame (2); outer supports (5) are rotatably arranged on the outer sides of both ends of the combing cylinder (3); a combing roller (7) is rotatably arranged on the inner side of the outer support (5) through a support arm (4) and a connecting shaft (6); one end of the connecting shaft (6) is connected to a first motor (16) through a belt flywheel group, and the outer side of the outer support (5) is connected to a second motor (10) through a gear group; and roller support mechanisms are arranged at both ends of the support frame (2).

2. A roller wool combing device according to claim 1, characterized in that: A plurality of the combing rollers (7) are arranged in a ring array on the inner wall of the combing cylinder (3), and combing bristles are arranged on the outer sides of the combing rollers (7).

3. A roller wool combing device according to claim 2, characterized in that: The length of the combing roller (7) is smaller than the length of the combing cylinder (3), and the outer diameter of the combing cylinder (3) is smaller than the outer diameter of the winding roller.

4. A roller wool combing device according to claim 1, characterized in that: The roller support mechanism comprises a fixed bracket (21) and a movable bracket (11), and the upper ends of the fixed bracket (21) and the movable bracket (11) are both provided with a limit slot (12).

5. A roller wool combing device according to claim 4, characterized in that: A transverse support plate (18) is provided at the lower end of the movable bracket (11), and both ends of the transverse support plate (18) are slidably clamped in the limiting sliding grooves (19) on the inner side of the support frame (2). A hydraulic cylinder (20) is provided in the middle of one side of the transverse support plate (18), and the hydraulic cylinder (20) is fixedly arranged on the bottom plate (1).

6. The roller wool combing device according to claim 1, characterized in that: The belt flywheel assembly comprises a driven flywheel (14) arranged outside one end of a connecting shaft (6), a driving flywheel (15) is installed at one end of the first motor (16), and the driven flywheel (14) and the driving flywheel (15) are connected via a transmission belt (17).

7. The roller wool combing device according to claim 1, characterized in that: The gear set comprises a driven gear (8) arranged outside the outer support (5); one end of the second motor (10) is transmission-connected to a driving gear (9), and the driving gear (9) and the driven gear (8) are meshingly connected.

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