Medium-temperature efficient cold batch dyeing mechanism

By setting cloth rollers in the opposite rotation direction in the cold stack dyeing mechanism and using the temperature tube to increase the fabric temperature, the problem of low efficiency of the existing cold stack dyeing process is solved, and an efficient dyeing process at medium temperature is achieved.

CN222575028UActive Publication Date: 2025-03-07SHAOXING BAILIHENG TEXTILE CO LTD
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Patent Information

Application Number
CN202421057936.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-03-07
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing cold-pile dyeing process takes more than ten or even twenty hours to stack fabrics at low temperatures, and is inefficient.

Method used

A cold stack dyeing mechanism with high medium temperature is designed. By setting two cloth rollers on the frame, and using the cooperation of gears and pulleys, the direction of rotation of the cloth roller is opposite, combined with the driving of the dual-axis motor, the cloth is recovered on the cloth roller and the cloth temperature is slightly increased through the temperature tube.

Benefits of technology

The time required for fabrics to stack and rotate slowly at room temperature greatly reduces the dyeing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a medium-temperature high-efficiency cold-batch dyeing mechanism which comprises a machine frame and parallel rails arranged on the ground, the machine frame comprises a supporting column, idler wheels matched with the rails are arranged below the supporting column, a supporting plate is arranged on the machine frame, a first cloth roller is arranged on the supporting plate, a second cloth roller is arranged on the supporting column, and the first cloth roller and the second cloth roller are arranged on the machine frame. The first cloth roller is located below the second cloth roller. According to the medium-temperature efficient cold-batch dyeing mechanism, the two cloth rollers are arranged on the rack, the rotation direction of the first cloth roller is opposite to that of the second cloth roller through cooperation of the gears, during winding, cloth is wound to the first cloth roller through the second cloth roller, after winding is completed, the rotation direction of the motor is changed, cloth is recycled and wound on the first cloth roller and the second cloth roller, and therefore the purpose of dyeing is achieved. And the temperature pipe arranged on the cloth roller II can slightly increase the temperature of the cloth, so that the time required by the step of stacking for a certain time and slowly rotating at room temperature is greatly shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of printing and dyeing equipment, in particular to a medium-temperature and efficient cold pile dyeing mechanism. Background Art

[0002] Cold pile dyeing, also known as cold pile dyeing, refers to the dyeing method in which the fabric is immersed in dye solution and alkali solution at low temperature, and the dye solution is evenly adsorbed on the fabric fiber by a uniform padder, and then rolled and piled, piled at room temperature for a certain period of time and slowly rotated to complete the dye adsorption, diffusion and fixation process, and finally washed with water to complete the dyeing. The cold pad-batch dyeing process is short and has little pollution to the environment. It saves energy because it does not go through drying and steaming, and has the advantages of small bath ratio and high coloring rate.

[0003] Cold pile dyeing machine, commonly known as cold pile machine, includes a winding device for winding fabrics. The dyeing process of the cold pile machine mainly includes three stages: impregnation, stacking and color fixation, and washing. The fabric is immersed in the dye solution at low temperature, and then rolled and stacked on the winding device. It is stacked for a certain period of time and rotated slowly to complete the adsorption, diffusion and color fixation process of the dye. This process often takes more than ten or even twenty hours, so there is still a lot of room for improving efficiency in this step.

[0004] This case was created to solve the above problems. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The utility model aims to provide a medium-temperature and efficient cold-batch dyeing mechanism to solve the problems raised in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a medium-temperature and efficient cold pile dyeing mechanism, including a frame and rails parallel to each other arranged on the ground, the frame including a support column, a roller matching the rails is arranged under the support column, the frame is provided with a support plate, the support plate is provided with a cloth roller 1, the support column is provided with a cloth roller 2, and the cloth roller 1 is located below the cloth roller 2.

[0009] Preferably, a dual-axis motor is provided at one end of the support plate, a gear 1 is provided on the output shaft at one end of the dual-axis motor, a gear 2 is provided at one end of the cloth roller 1, the gear 1 and the gear 2 are meshed, a pulley 1 is provided on the output shaft at the other end of the dual-axis motor, a pulley 2 is provided at one end of the cloth roller 2, and a belt is provided between the pulley 1 and the pulley 2.

[0010] Preferably, a positioning disk is provided at one end of the cloth roller 2, and a power supply disk is provided at the other end. The positioning disk is provided with a through hole, the power supply disk is provided with a power supply port, and also includes a temperature tube, which passes through the through hole and is inserted into the power supply port.

[0011] Preferably, a positioning groove is provided on the positioning plate, and the positioning groove and the through hole are concentric circles and the radius is larger than the through hole.

[0012] Preferably, there are four tracks which are parallel to each other.

[0013] (III) Beneficial effects

[0014] After adopting the above technical scheme, the utility model has the following advantages compared with the prior art: the utility model is a medium-temperature and efficient cold pile dyeing mechanism, two cloth rollers are arranged on the frame, and cloth roller one rotates in the opposite direction to cloth roller two through the cooperation of gears. When winding, the cloth is wound onto cloth roller one through cloth roller two. After winding, the cloth is wound onto cloth roller one and cloth roller two by changing the rotation direction of the motor. The temperature pipe arranged on cloth roller two can slightly increase the temperature of the cloth, which greatly shortens the time required for the step of stacking for a certain period of time at room temperature and slowly rotating. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 for Figure 1 The enlarged schematic diagram at A in the middle;

[0017] Figure 3 It is a schematic diagram of the rotation of the cloth roller;

[0018] In the figure: 1 cold pile dyeing machine, 2 frame, 3 track, 4 support column, 5 support plate, 6 cloth roller 1, 7 cloth roller 2, 8 double-axis motor, 9 gear 1, 10 gear 2, 11 pulley 1, 12 pulley 2, 13 belt, 14 positioning disk, 15 power supply disk, 16 perforation, 17 power supply port, 18 temperature tube, 19 positioning groove. DETAILED DESCRIPTION

[0019] The utility model is further described in detail below through the drawings and embodiments.

[0020] The utility model embodiment provides a medium temperature and high efficiency cold pile dyeing mechanism, such as Figure 1-3 As shown, it includes a frame 2 and rails 3 parallel to each other on the ground. The frame 2 includes a support column 4, and a roller matching the rail 3 is provided under the support column 4. A support plate 5 is provided on the frame 2, and a cloth roller 1 6 is provided on the support plate 5. A cloth roller 2 7 is provided on the support column 4, and the cloth roller 1 6 is located below the cloth roller 2 7.

[0021] Two cloth rollers are arranged on the frame 2. Cloth roller 1 6 rotates in the opposite direction to cloth roller 2 7 through the cooperation of gears. When winding, the cloth is wound onto cloth roller 1 6 through cloth roller 2 7. After winding, the cloth is wound onto cloth roller 1 6 and cloth roller 2 7 by changing the rotation direction of the double-axis motor 8. The temperature pipe 18 arranged on cloth roller 2 7 can slightly increase the temperature of the cloth, which greatly shortens the time required for the step of stacking for a certain period of time at room temperature and slowly rotating, thereby improving efficiency.

[0022] Reference Figure 2-3 A double-axis motor 8 is provided at one end of the support plate 5, a gear 1 is provided on the output shaft at one end of the double-axis motor 8, a gear 2 10 is provided at one end of the cloth roller 6, and the gear 1 9 and the gear 2 10 are meshed. A pulley 11 is provided on the output shaft at the other end of the double-axis motor 8, a pulley 2 12 is provided at one end of the cloth roller 2 7, and a belt 13 is provided between the pulley 11 and the pulley 2 12. Driven by the double-axis motor, the cloth roller 1 6 and the cloth roller 2 7 rotate simultaneously and in opposite directions.

[0023] Reference Figure 2 A positioning disk 14 is provided at one end of the cloth roller 7, and a power supply disk 15 is provided at the other end. The positioning disk 14 is provided with a through hole 16, and the power supply disk 15 is provided with a power supply port 17, and also includes a temperature tube 18, which passes through the through hole 16 and is inserted into the power supply port 17.

[0024] A positioning groove 19 is provided on the positioning plate 14. The positioning groove 19 is concentric with the through hole 16 and has a radius larger than the through hole. After the temperature tube 18 is inserted, the front end is inserted into the power supply port 17 and the rear end is embedded in the positioning groove 18 to complete the fixation. There are four rails 3 that are parallel to each other, which further improves the stability of the rack 2.

[0025] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A medium-temperature high-efficiency cold-batch dyeing mechanism, comprising a frame (2), and rails (3) arranged on the ground and parallel to each other, the frame (2) comprising a support column (4), and a roller matching the rails (3) is arranged under the support column (4), characterized in that: The frame (2) is provided with a support plate (5), the support plate (5) is provided with a cloth roller 1 (6), the support column (4) is provided with a cloth roller 2 (7), and the cloth roller 1 (6) is located below the cloth roller 2 (7); A double-shaft motor (8) is provided at one end of the support plate (5), a gear 1 (9) is provided on an output shaft at one end of the double-shaft motor (8), a gear 2 (10) is provided at one end of the cloth roller 1 (6), the gear 1 (9) and the gear 2 (10) are meshed, a pulley 1 (11) is provided on the output shaft at the other end of the double-shaft motor (8), a pulley 2 (12) is provided at one end of the cloth roller 2 (7), and a belt (13) is provided between the pulley 1 (11) and the pulley 2 (12); One end of the cloth roller 2 (7) is provided with a positioning disk (14), and the other end is provided with a power supply disk (15); the positioning disk (14) is provided with a through hole (16); the power supply disk (15) is provided with a power supply port (17), and also includes a temperature tube (18); the temperature tube (18) passes through the through hole (16) and is inserted into the power supply port (17).

2. A medium-temperature and efficient cold-batch dyeing mechanism according to claim 1, characterized in that: The positioning plate (14) is provided with a positioning groove (19), the positioning groove (19) and the through hole (16) are concentric circles and the radius is greater than the through hole (16).

3. A medium temperature and high efficiency cold batch dyeing mechanism according to claim 1, characterized in that: There are four rails (3) which are parallel to each other.