Device for preventing steel wire rope of winch hoist from being separated from groove

By designing the wire rope anti-groove detachment device of the guide assembly and the adjustment frame in the winch opening and closing machine, the problem of wire rope breaking out of the reel groove is solved, and the effect of reducing maintenance costs and eliminating equipment safety hazards is achieved.

CN222575421UActive Publication Date: 2025-03-07EAST ROUTE OF SOUTH TO NORTH WATER TRANSFER PROJECT JIANGSU WATER SOURCE
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Patent Information

Application Number
CN202420488113.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-03-07
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The wire rope controlled by the winch-type opening and closing machine is easily disconnected from the spiral grooves of the reel during use, resulting in chaotic winding, twisting and deformation, increasing maintenance costs and posing a potential safety hazard for equipment.

Method used

A wire rope anti-groove detachment device including a guide assembly and an adjustment frame is designed. The angle between the wire rope and the reel is controlled through the guide assembly to match it with the spiral groove arrangement structure to avoid groove detachment.

Benefits of technology

It effectively avoids the detachment of the wire rope, reduces maintenance costs, eliminates equipment safety risks, and improves the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of hydraulic engineering gate control, and discloses a device for preventing steel wire ropes of a winch type hoist from disengaging from a groove, which comprises a winding drum, a movable pulley, a support frame arranged on the movable pulley, two guide components symmetrically distributed on two sides of the support frame, and two steel wire ropes symmetrically wound on the winding drum, one end of each steel wire rope is wound on the winding drum, and the other end penetrates through the guide assembly on the corresponding side and then is connected with the movable pulley. The device is simple and reasonable in structural design, the guide assembly is used for limiting the end, close to the movable pulley, of the steel wire rope, so that the included angle between the steel wire rope and the winding drum is controlled, the winding angle and direction of the steel wire rope are matched with the spiral groove arrangement structure on the winding drum, the steel wire rope is prevented from disengaging from the groove, maintenance cost is reduced, and production efficiency is improved. Potential safety hazards of equipment are eliminated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gate control of water conservancy projects, and in particular relates to a steel wire rope anti-slip groove device for a winch-type hoist. Background Art

[0002] The winch-type gate hoist controls the rapid gate with the advantages of large opening and closing stroke, small space occupied during opening and closing stroke, low cost, and convenient installation. It is widely used in water conservancy projects. The winch-type gate hoist mainly includes a drum, a reduction box, a motor, a brake, a wire rope and a movable pulley. One end of the wire rope is wound on the drum, and the other end is connected to the movable pulley, which is connected to the gate. When working, the motor drives the drum to rotate and reel or unreel the wire rope, thereby realizing the lifting and lowering function of the pulley and the gate. In order to make the wire rope wound on the drum in an orderly manner, a row of spiral grooves matching the size of the wire rope is provided on the drum. When the drum rolls up the wire rope, the wire rope is arranged horizontally in the groove. In actual use, the drum rope hoist controls the gate to rise rapidly, and sometimes the wire rope will be out of the groove and tangled or entangled. The wire rope is easily twisted and deformed due to extrusion, which not only easily causes the wire rope to be scrapped, increases maintenance costs, but also poses equipment safety hazards. Utility Model Content

[0003] In view of the deficiencies in the background technology, the utility model provides a device for preventing the wire rope of a winch-type gate hoist from falling out of the groove. The device uses a guide wheel to control the angle between the wire rope and the drum so that it matches the spiral groove arrangement structure, thereby preventing the wire rope from falling out of the groove, thereby reducing maintenance costs and eliminating safety hazards of the equipment.

[0004] To achieve the above purpose, the technical solution of the utility model is as follows:

[0005] A winch-type gate hoist wire rope anti-slip groove device is characterized by comprising a drum, a movable pulley, a support frame arranged on the movable pulley, two guide components symmetrically distributed on both sides of the support frame and two wire ropes symmetrically wound on the drum, one end of each of the wire ropes is wound on the drum, and the other end passes through the guide component on the corresponding side and is connected to the movable pulley.

[0006] Preferably, the support frame includes an I-shaped frame body and two adjustment frames respectively connected to two ends of the I-shaped frame body, and the adjustment frames are provided with a through groove for accommodating the guide assembly.

[0007] Preferably, the adjustment frame is a U-shaped structure, and its open side is covered on the outside of the I-shaped frame body, and the adjustment frame and the I-shaped frame body are detachably connected.

[0008] Preferably, the I-shaped frame body is provided with at least two positioning holes evenly spaced apart, each of the adjustment frames is provided with a matching hole, and the matching hole is assembled and connected with one of the positioning holes via a first bolt.

[0009] Preferably, both side walls of the adjustment frame are provided with strip-shaped holes arranged along the length direction thereof, and both ends of each of the guide components are detachably connected to the two strip-shaped holes of the adjustment frame.

[0010] Preferably, each of the guide assemblies comprises two guide wheels that cooperate with each other, and each of the steel wire ropes passes through the middle of the two guide wheels of the guide assembly on the corresponding side.

[0011] Preferably, the outer peripheral surface of the guide wheel is a structure with a middle portion concave inwardly, and the size of the concave portion matches the size of the wire rope.

[0012] Preferably, the guide wheel is assembled and connected to the adjustment frame via a second bolt, and the second bolt passes through the guide wheel.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] (1) The utility model has a simple and reasonable structural design. The guide assembly is used to limit the end of the wire rope close to the movable pulley, thereby controlling the angle between the wire rope and the drum, so that the winding angle and direction match the spiral groove arrangement structure on the drum, avoiding the wire rope from slipping out of the groove, thereby reducing maintenance costs and eliminating safety hazards of the equipment;

[0015] (2) The position of the adjustment frame of the utility model can be freely adjusted, which is convenient for freely adjusting the overall width of the support frame according to actual conditions; and the position of the guide component on the adjustment frame can be freely adjusted, so that it has higher accuracy, wider application range, and is suitable for promotion;

[0016] (3) The I-shaped frame, the adjustment frame and the guide wheel of the utility model are all detachable connection structures, which facilitates the replacement and maintenance of various parts, prolongs the service life of the equipment and reduces the maintenance cost of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Other features, objectives and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings.

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the connection structure between the support frame and the movable pulley of the utility model;

[0020] Figure 3It is a top view schematic diagram of the connection structure between the support frame and the guide assembly of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the adjustment frame of the utility model;

[0022] In the figure: 1, drum, 2, movable pulley, 3, support frame, 301, I-shaped frame, 3011, positioning hole, 302, adjustment frame, 3021, matching hole, 3022, strip hole, 4, wire rope, 5, through groove, 6, first bolt, 7, guide wheel, 701, recessed portion, 8, second bolt. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] In the description of the present invention, it should be understood that the terms "middle", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0025] In the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] like Figure 1 As shown, a winch-type hoist wire rope anti-slip groove device includes a drum 1, a movable pulley 2, a support frame 3 arranged on the movable pulley, two guide components symmetrically distributed on both sides of the support frame and two wire ropes 4 symmetrically wound on the drum. One end of each wire rope is wound on the drum, and the other end passes through the corresponding guide component on one side and is connected to the movable pulley. The wire rope near one end of the movable pulley is limited by the guide component to control the angle between the wire rope and the drum. Figure 1By comparing the two states before and after the adjustment of the wire rope, it can be seen that the angle between the wire rope and the drum after adjustment is significantly larger than the angle before adjustment. According to this principle (achieved by adjusting the position of the guide assembly on the support frame), the winding direction of the wire rope can be matched with the spiral groove arrangement structure (existing technology, not shown in the figure), avoiding the wire rope from slipping out of the groove, thereby reducing maintenance costs and eliminating equipment safety hazards.

[0027] Combination Figures 2 to 4 As shown, the support frame includes an I-shaped frame body 301 and two adjustment frames 302 respectively connected to the two ends of the I-shaped frame body, the adjustment frame is provided with a through slot 5 for accommodating the guide assembly, the adjustment frame is a horizontally arranged U-shaped structure, and its open side is covered on the outside of the I-shaped frame body, the I-shaped frame body includes an upper beam, a column and a lower beam connected in sequence, and the two adjustment frames are covered on the outside of the two ends of the upper beam, and the upper beam is provided with at least two evenly spaced positioning holes 3011, each adjustment frame is provided with a matching hole 3021, the matching hole is assembled and connected with one of the positioning holes through a first bolt 6, and the positioning hole and the matching hole can be freely selected according to actual needs. The structural design is convenient for controlling the position of the adjustment frame at the end of the upper beam, that is, controlling the overall width of the support frame, so as to meet the requirements of different winding angles of the wire rope. In this embodiment, the number of matching holes on each adjustment frame is two, which is convenient for improving the strength and stability of the connection structure. In addition, the I-shaped frame body is provided with at least two uniform adjustment frames, and the two side walls are provided with strip holes 3022 arranged along the length direction thereof. The guide wheel is assembled and connected with the strip hole on the adjustment frame through the second bolt 8. The second bolt passes through the guide wheel, and the position of the second bolt in the strip hole can be finely adjusted according to actual needs, thereby fine-tuning the position of the guide assembly to improve the accuracy of the winding angle between the wire rope and the drum. Each guide assembly includes two guide wheels 7 that cooperate with each other, and each wire rope passes through the middle of the two guide wheels of the guide assembly on the corresponding side. The outer peripheral surface of the guide wheel is a structure with a concave middle portion, and the size of the concave portion 701 thereof matches the size of the wire rope to ensure the stability of the wire rope.

[0028] The utility model works as follows:

[0029] like Figures 1 to 4 As shown, before use, first, according to the arrangement of the spiral grooves on the drum 1, the matching positioning holes 3011 are adaptively selected and connected with the matching holes 3021 on the two adjustment frames 302 through the first bolt 6, and then the position of the second bolt 8 in the strip hole 3022 is adjusted to achieve precise adjustment of the position of the guide assembly, and at the same time, according to the size of the wire rope, the matching guide wheel 7 is selected and installed. During use, according to the winding condition of the wire rope on the drum 1, the position of the guide assembly can be changed by controlling the second bolt 8 again to achieve fine adjustment, so as to ensure that the winding direction of the wire rope matches the spiral groove arrangement structure.

[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model.

Claims

1. A winch hoist wire rope anti-slip groove device, characterized in that: It includes a drum, a movable pulley, a support frame arranged on the movable pulley, two guide components symmetrically distributed on both sides of the support frame and two steel wire ropes symmetrically wound on the drum, one end of each of the steel wire ropes is wound on the drum, and the other end passes through the guide component on the corresponding side and is connected to the movable pulley.

2. A winch type hoist wire rope anti-slip groove device as claimed in claim 1, characterized in that: The support frame comprises an I-shaped frame body and two adjustment frames respectively connected to two ends of the I-shaped frame body, and the adjustment frames are provided with through grooves for accommodating guide components.

3. A winch type hoist wire rope anti-slip groove device as claimed in claim 2, characterized in that: The adjustment frame is a U-shaped structure, and the opening side of the adjustment frame is covered on the outside of the I-shaped frame body. The adjustment frame and the I-shaped frame body are detachably connected.

4. A wire rope anti-slip groove device for a winch-type hoist according to claim 3, characterized in that: The I-shaped frame body is provided with at least two positioning holes evenly spaced apart, and each of the adjustment frames is provided with a matching hole, and the matching hole is assembled and connected with one of the positioning holes through a first bolt.

5. The anti-slip groove device for the wire rope of a winch-type hoist according to claim 2, characterized in that: The two side walls of the adjustment frame are provided with strip-shaped holes arranged along the length direction thereof, and the two ends of each of the guide components are detachably connected to the two strip-shaped holes of the adjustment frame.

6. The anti-slip groove device for the wire rope of a winch-type hoist according to claim 1, characterized in that: Each of the guide assemblies comprises two guide wheels which cooperate with each other, and each of the steel wire ropes passes through the middle of the two guide wheels of the guide assembly on the corresponding side.

7. A wire rope anti-slip groove device for a winch-type hoist according to claim 6, characterized in that: The outer peripheral surface of the guide wheel is a structure with a middle portion concave inwards, and the size of the concave portion matches the size of the wire rope.

8. The anti-slip groove device for the wire rope of a winch-type hoist according to claim 6, characterized in that: The guide wheel is assembled and connected with the adjustment frame through a second bolt, and the second bolt passes through the guide wheel.