Desilting hob with steering assisted by pneumatic system
By designing a pneumatic steering system and observation system on the silting hob, the problem of the silting hob in the circular pipe cannot be turned, and the flexible steering and efficient cleaning effect in the circular pipe is achieved.
Patent Information
- Application Number
- CN202420588361.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing dredging hobs cannot be turned in circular pipes, limiting the dredging effect and flexibility.
A pneumatic system-assisted steering silting hob was designed, using a left pneumatic steering system and a right pneumatic steering system installed on the hob holder. The local steering of the hob is realized through the cooperation of the cylinder, transition plate and push plate, and an observation system is equipped for easy guidance.
It realizes flexible steering in the circular pipe, and can be cleaned part by part. First clean the middle and then clean the left and right sides. When encountering obstacles, it can be turned around and bypassed, improving dredging efficiency and flexibility.
Smart Images

Figure CN222575729U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a dredging device in a pipeline of an underground pipe network, in particular to a dredging roller with a pneumatic system assisting in steering. Background Art
[0002] There are a lot of cement, steel bars or stones blocking the underground pipe network, and traditional cleaning tools cannot clean it at all. Later, shield machines were used for cleaning. The shield machine's cutter head rotates to clean the above blockages; although it can be cleaned, it is also quite laborious. In addition, the shield machine's cutter head cannot turn, so it is often easy to turn off.
[0003] At present, the dredging roller is installed at the front end of the dredging manipulator, most of which cannot turn and can only move along the pipeline, affecting the dredging effect.
[0004] In recent years, double rollers have appeared; although they can turn in square channels, they cannot turn in circular pipes. Utility Model Content
[0005] Aiming at the problem that the existing dredging roller cutter cannot turn in a circular pipe, the utility model aims to provide a dredging roller cutter with a pneumatic system assisting in turning.
[0006] The purpose of this utility model is achieved through the following technical solutions:
[0007] The utility model comprises a roller cutter frame and a roller cutter system installed at the front end of the roller cutter frame, wherein at least one group of left pneumatic steering system and right pneumatic steering system are respectively installed on the roller cutter frame, the left pneumatic steering system and the right pneumatic steering system of each group have the same structure, both comprise a cylinder, a transition plate and a push plate, the cylinder is installed in the roller cutter frame, the output ends of the cylinders in the left pneumatic steering system and the right pneumatic steering system of each group respectively pass through the left and right sides of the roller cutter frame, the output end of the cylinder is connected to one end of the transition plate, and the other end of the transition plate is connected to the push plate; an observation system for conveniently controlling the steering of the dredging roller cutter is installed on the roller cutter frame.
[0008] Wherein: the observation system includes a detection light and a camera respectively installed on the hob frame.
[0009] A buoyancy box is provided on the roller cutter frame, the rear end of the buoyancy box is hinged to the roller cutter frame, the detection light and the camera are respectively installed on the front end of the buoyancy box, and the detection light and the camera are brought out of the water through the buoyancy box when working.
[0010] The left pneumatic steering system and the right pneumatic steering system form a group and are arranged side by side in the hob frame, or are respectively arranged at the front and rear ends of the hob frame.
[0011] The left pneumatic steering system and the right pneumatic steering system are divided into two groups. The left pneumatic steering system and the right pneumatic steering system of the first group are located at the front and rear ends of the hob frame, and the left pneumatic steering system and the right pneumatic steering system of the second group are located between the left pneumatic steering system and the right pneumatic steering system of the first group. The left pneumatic steering system and the right pneumatic steering system of each group work synchronously.
[0012] The output directions of two adjacent pneumatic steering systems are opposite.
[0013] The advantages and positive effects of the utility model are:
[0014] 1. The utility model can make a turn in a circular pipe according to the desilting needs in the circular pipe through detection by an observation system. The desilting can be done part by part, first cleaning the middle and then cleaning the left and right sides. If an obstacle is encountered, the utility model can also turn to bypass the obstacle.
[0015] 2. The left and right pneumatic steering systems of the utility model can be multiple groups, which can increase the steering torque, make the steering faster, and increase the steering range.
[0016] 3. The detection light and camera used for observation in the utility model can float on the water surface through a buoyancy box. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is one of the three-dimensional structural schematic diagrams of the first embodiment of the utility model;
[0018] Figure 2 This is the second schematic diagram of the three-dimensional structure of the first embodiment of the utility model;
[0019] Figure 3 This is a structural front view of the first embodiment of the utility model;
[0020] Figure 4 This is a top view of the structure of Embodiment 1 of the present utility model;
[0021] Figure 5 It is a bottom view of the structure of the first embodiment of the utility model;
[0022] Figure 6 This is one of the three-dimensional structural schematic diagrams of the second embodiment of the present utility model;
[0023] Figure 7 This is the second schematic diagram of the three-dimensional structure of the second embodiment of the utility model;
[0024] Figure 8 This is a structural front view of the second embodiment of the utility model;
[0025] Fig. 9 This is a top view of the structure of the second embodiment of the utility model;
[0026] Among them: 1 is the hob system, 2 is the hob frame, 3 is the float box, 4 is the left pneumatic steering system, 5 is the right pneumatic steering system, 6 is the cylinder, 7 is the transition plate, 8 is the push plate, 9 is the detection light, and 10 is the camera. DETAILED DESCRIPTION
[0027] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0028] Embodiment 1
[0029] like Figures 1 to 5 As shown, the pneumatic system assisted steering dredging roller cutter of this embodiment includes a roller cutter frame 2 and a roller cutter system 1 installed at the front end of the roller cutter frame 2. At least one group of left pneumatic steering system 4 and right pneumatic steering system 5 are respectively installed on the roller cutter frame 2. The left pneumatic steering system 4 and the right pneumatic steering system 5 of each group have the same structure and include a cylinder 6, a transition plate 7 and a push plate 8. The cylinder 6 is installed in the roller cutter frame 2. The output ends of the cylinder 6 in the left pneumatic steering system 4 and the right pneumatic steering system 5 of each group pass through the left and right sides of the roller cutter frame 2 respectively. The output end of the cylinder 6 is connected to one end of the transition plate 7, and the other end of the transition plate 7 is connected to the push plate 8; the roller cutter frame 2 is installed with an observation system for controlling the steering of the dredging roller cutter. The roller cutter system 1 of this embodiment is a prior art and will not be described in detail here.
[0030] The left pneumatic steering system 4 and the right pneumatic steering system 5 of this embodiment are a group, arranged side by side in the cutter frame 2, or respectively arranged at the front and rear ends of the cutter frame 2; one left pneumatic steering system 4 and one right pneumatic steering system 5 of this embodiment are arranged side by side in the middle position of the cutter frame 2. The cylinder 6 in the left pneumatic steering system 4 and the cylinder 6 in the right pneumatic steering system 5 are respectively connected to the external control air circuit, and the operation is controlled by the control air circuits connected to them.
[0031] The observation system of this embodiment includes a detection light 9 and a camera 10. A buoy 3 is provided on the hob 2, and the rear end of the buoy 3 is hinged to the rear end of the hob 2. The detection light 9 and the camera 10 are respectively installed at the front end of the buoy 3 and arranged side by side. The detection light 9 and the camera 10 are brought out of the water through the buoy 3 when working. The detection light 9 and the camera 10 of this embodiment are respectively connected to the external control system, and the control air circuit is also connected to the control system; the control air circuit and the control system of this embodiment are both existing technologies and will not be repeated here.
[0032] When the dredging roller is working in a circular pipe, the observation video results fed back to the control system by the detection light 9 and the camera 10 are used to determine the moving working direction of the dredging roller. The control system starts the control air circuit to make the cylinder 6 in the left pneumatic steering system 4 and / or the cylinder 6 in the right pneumatic steering system 5 work, and the push plate 8 is driven to move radially along the circular pipe through the transition plate 7, so that the push plate 8 contacts the inner wall of the circular pipe, and the reaction force of the inner wall of the circular pipe pushes the dredging roller to partially turn, thereby achieving the purpose of dredging.
[0033] Embodiment 2
[0034] like Figures 6 to 9 As shown, the difference between this embodiment and the first embodiment is that the left pneumatic steering system 4 and the right pneumatic steering system 5 of this embodiment are two groups, the left pneumatic steering system 4 and the right pneumatic steering system 5 of the first group are located at the front and rear ends of the hob 2, the left pneumatic steering system 4 and the right pneumatic steering system 5 of the second group are located between the left pneumatic steering system 4 and the right pneumatic steering system 5 of the first group, and the output directions of the two adjacent pneumatic steering systems are opposite; the arrangement of this embodiment is the left pneumatic steering system 4 of the first group, the right pneumatic steering system 5 of the second group, the left pneumatic steering system 4 of the second group, and the right pneumatic steering system 5 of the first group; the left pneumatic steering system 4 and the right pneumatic steering system 5 of each group work synchronously.
[0035] When the dredging roller is working in a circular pipe, the observation video results fed back to the control system by the detection light 9 and the camera 10 are used to determine the moving working direction of the dredging roller. The control system starts the control air circuit to make the cylinder 6 in the left pneumatic steering system 4 and the cylinder 6 in the right pneumatic steering system 5 of the first group work at the same time, or make the cylinder 6 in the left pneumatic steering system 4 and the cylinder 6 in the right pneumatic steering system 5 of the second group work at the same time, and drive the push plate 8 to move radially along the circular pipe through the transition plate 7, so that the push plate 8 contacts the inner wall of the circular pipe, and the reaction force of the inner wall of the circular pipe pushes the dredging roller to partially turn, thereby achieving the purpose of dredging.
Claims
1. A dredging roller cutter with pneumatic system assisted steering, comprising a roller cutter frame (2) and a roller cutter system (1) installed at the front end of the roller cutter frame (2), characterized in that: At least one group of left pneumatic steering system (4) and right pneumatic steering system (5) is respectively installed on the cutter frame (2). The left pneumatic steering system (4) and the right pneumatic steering system (5) of each group have the same structure and both include a cylinder (6), a transition plate (7) and a push plate (8). The cylinder (6) is installed in the cutter frame (2). The output ends of the cylinders (6) in the left pneumatic steering system (4) and the right pneumatic steering system (5) of each group respectively pass through the left and right sides of the cutter frame (2). The output ends of the cylinders (6) are connected to one end of the transition plate (7), and the other end of the transition plate (7) is connected to the push plate (8). The cutter frame (2) is installed with an observation system for controlling the steering of the dredging cutter.
2. The dredging roller cutter with pneumatic system assisted steering according to claim 1, characterized in that: The observation system comprises a detection light (9) and a camera (10) respectively mounted on the hob frame (2).
3. The dredging roller cutter with pneumatic system assisted steering according to claim 2, characterized in that: A buoyancy box (3) is provided on the cutter frame (2), the rear end of the buoyancy box (3) is hinged to the cutter frame (2), the detection light (9) and the camera (10) are respectively installed on the front end of the buoyancy box (3), and the detection light (9) and the camera (10) are brought out of the water by the buoyancy box (3) when working.
4. The dredging roller cutter with pneumatic system assisted steering according to claim 1, characterized in that: The left pneumatic steering system (4) and the right pneumatic steering system (5) form a group and are arranged side by side in the hob frame (2), or are respectively arranged at the front and rear ends of the hob frame (2).
5. The dredging roller cutter with pneumatic system assisted steering according to claim 1, characterized in that: The left pneumatic steering system (4) and the right pneumatic steering system (5) are divided into two groups. The left pneumatic steering system (4) and the right pneumatic steering system (5) of the first group are located at the front and rear ends of the hob frame (2). The left pneumatic steering system (4) and the right pneumatic steering system (5) of the second group are located between the left pneumatic steering system (4) and the right pneumatic steering system (5) of the first group. The left pneumatic steering system (4) and the right pneumatic steering system (5) of each group work synchronously.
6. The dredging roller cutter with pneumatic system assisted steering according to claim 5, characterized in that: The output directions of two adjacent pneumatic steering systems are opposite.