Hydraulic butterfly valve testing device
By using infrared sensors and sliders in the hydraulic butterfly valve test device, efficient positioning and sealing of butterfly valves is achieved. Testing is performed using pressurizers and moisture sensors, which solves the problems of low positioning efficiency and poor test results of existing devices, and achieves efficient and accurate butterfly valve tests.
Patent Information
- Application Number
- CN202420653101.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing hydraulic butterfly valve test devices have low positioning efficiency and poor test results, especially the size of butterfly valves are different, and the outer fixing sleeve and butterfly valve are easily misaligned, resulting in poor sealing and low detection accuracy.
A hydraulic butterfly valve test device is designed. Through the arrangement of sliders, moving blocks, cylinders and infrared sensors, the infrared sensor senses the center position of the butterfly valve. The sliders and moving blocks drive the sealing cover to move to the appropriate position, and the cylinder drives the sealing cover to move downward to seal the top of the butterfly valve. At the same time, through the setting of the pressurizer, water tank, pressurized pipe and water pipe, water is injected and pressure is applied, and a moisture sensor is used to detect whether there is moisture inside the butterfly valve.
It improves the positioning efficiency and test effect of butterfly valves, ensures high sealing and high detection accuracy, and is suitable for butterfly valves of different specifications.
Smart Images

Figure CN222579516U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of butterfly valve testing, in particular to a hydraulic butterfly valve testing device. Background Art
[0002] Before butterfly valves leave the factory, their air tightness parameters need to be tested, and they can only be sold if they have good performance. At present, most of the detection devices used for butterfly valves have complex structures and cumbersome operations, and must be inspected by professionals, resulting in many testing links and low work efficiency.
[0003] After searching, the application with patent number CN209745481U discloses a hydraulic butterfly valve test bench, in which the upper end of the cabinet is connected to an operating table, and a first hydraulic cylinder is installed on the upper end of the cabinet through a bracket, and the output end of the first hydraulic cylinder passes through the operating table and is connected to the test bench, and exhaust ports are respectively connected to both sides of the test bench, and the upper end of the test bench is connected to a positioning table, and the upper end of the operating table is also connected to a mounting frame. The first hydraulic cylinder drives the test bench and the positioning table upward, so that the upper and lower ends of the butterfly valve can be clamped and sealed at the same time, thereby speeding up the test efficiency.
[0004] However, due to the setting of the positioning table and the external fixing sleeve, the butterfly valve is placed on the positioning table, and then the external fixing sleeve compresses and seals the top of the butterfly valve. The butterfly valves have different sizes, which causes the external fixing sleeve to be easily misaligned with the butterfly valve when it moves toward the butterfly valve, resulting in poor sealing and low positioning efficiency. At the same time, due to the setting of the air inlet and exhaust port, the sealing of the butterfly valve is tested by gas, which is not easy to be seen and detected by the naked eye, resulting in low accuracy and poor effect of the test result.
[0005] Therefore, we proposed a hydraulic butterfly valve test device. Utility Model Content
[0006] In view of the deficiencies of the prior art, the utility model provides a hydraulic butterfly valve test device, which solves the problems of low positioning efficiency and poor test effect of the prior device.
[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a hydraulic butterfly valve test device, comprising a base, a fixing frame is fixedly installed on the top surface of the base;
[0008] Four groups of supporting legs are fixedly installed on the top surface of the base, a detection box is fixedly installed on the top surface of the supporting legs, a butterfly valve is installed on the top surface of the detection box, two groups of fixing seats with opposite positions are fixedly installed on the inner wall of the top surface of the fixing frame, a slide groove is provided on the inner side of the fixing seat, a slider sleeved on the output end of the pushing cylinder is slidably connected in the slide groove, a screw rod is fixedly installed between the sliders, a moving block is slidably connected on the outer wall of the screw rod, a cylinder is fixedly installed on the bottom surface of the moving block, a sealing cover is fixedly installed on the bottom end of the cylinder, and an infrared sensor is fixedly installed on the bottom of the sealing cover;
[0009] A pressurizer is fixedly installed on the top surface of the fixing frame, a water tank is fixedly installed on the top surface of the pressurizer, a pressurizing pipe and a water pipe are fixedly installed opposite to each other between the sealing cover, the pressurizer and the water tank, a pressurizing hole and a water hole connected to the pressurizing pipe and the water pipe are formed on the bottom surface of the sealing cover, a collecting hole is formed on the top surface of the detection box, a moisture sensor is installed inside the collecting hole, and an induction lamp connected to the moisture sensor is fixedly installed on the front side of the detection box.
[0010] Preferably, electric telescopic rods are fixedly mounted on the inner walls on the left and right sides of the fixing frame, and clamping plates are mounted on the output ends of the electric telescopic rods, so that the butterfly valve can be clamped and fixed to ensure the stability of the butterfly valve.
[0011] Preferably, a sealing gasket made of rubber material is fixedly mounted on the bottom surface of the sealing cover, which can improve the airtightness between the sealing cover and the butterfly valve, thereby improving the accuracy of detection.
[0012] Preferably, the front side of the detection box is transparent, and scale lines are engraved on the inner wall of the collecting hole, so that the sealing of the butterfly valve detection can be observed by naked eyes.
[0013] Preferably, a drain port connected to the collecting hole is fixedly mounted on the bottom surface of the detection box, so that the water in the collecting hole can be easily drained.
[0014] Preferably, the clamping plate is connected to the electric telescopic rod via a slot, which makes it easy to replace the clamping plate.
[0015] 1. This hydraulic butterfly valve test device, through the setting of slider, moving block, cylinder and infrared sensor, the infrared sensor senses the center position of the butterfly valve, and then drives the sealing cover to move to a suitable position through the movement of the slider and the moving block, and the cylinder drives the sealing cover to move downward, so as to seal the top of the butterfly valve, and the positioning efficiency is high.
[0016] 2. At the same time, through the setting of the pressurizer, water tank, pressurized pipe and water pipe, water is injected into the butterfly valve through the water pipe and pressure is applied to the inside of the butterfly valve through the pressurized pipe. Then, the moisture sensor is used to sense whether there is moisture in the collection hole. The test is simple, convenient, accurate and effective. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the detection box of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure inside the detection box of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the sealing cover of the utility model.
[0021] In the figure: 1. base; 2. fixing frame; 3. supporting leg; 4. detection box; 5. collecting hole; 6. induction lamp; 7. drain outlet; 8. electric telescopic rod; 9. clamping plate; 10. pressurizer; 11. water tank; 12. fixing seat; 13. slide groove; 14. slider; 15. screw rod; 16. moving block; 17. cylinder; 18. sealing cover; 19. sealing gasket; 20. water pipe; 21. pressurizing pipe; 22. water hole; 23. pressurizing hole. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1: Figure 1-4As shown: four groups of supporting legs 3 are fixedly installed on the top surface of the base 1, and a detection box 4 is fixedly installed on the top surface of the supporting legs 3. A butterfly valve is assembled on the top surface of the detection box 4. Two groups of relatively positioned fixing seats 12 are fixedly installed on the inner wall of the top surface of the fixing frame 2. A slide groove 13 is provided on the inner side of the fixing seat 12. A slider 14 mounted on the output end of the pushing cylinder is slidably connected in the slide groove 13. A screw rod 15 is fixedly installed between the sliders 14. A moving block 16 is slidably connected on the outer wall of the screw rod 15. A cylinder 17 is fixedly installed on the bottom surface of the moving block 16. A sealing cover 18 is fixedly installed on the bottom end of the cylinder 17. An infrared sensor is fixedly installed on the bottom of the sealing cover 18. Through the arrangement of the slider 14, the moving block 16, the cylinder 17 and the infrared sensor, the infrared sensor senses the center position of the butterfly valve, and then the sealing cover 18 is driven to move to a suitable position through the movement of the slider 14 and the moving block 16, and the cylinder 17 drives the sealing cover 18 to move downward, thereby sealing the top of the butterfly valve, and the positioning efficiency is high.
[0024] Example 2: Figure 2-4 As shown: a pressurizer 10 is fixedly installed on the top surface of the fixing frame 2, a water tank 11 is fixedly installed on the top surface of the pressurizer 10, a pressurizing pipe 21 and a water pipe 20 are fixedly installed between the sealing cover 18 and the pressurizer 10 and the water tank 11, and a pressurizing hole 23 and a water hole 22 connected with the pressurizing pipe 21 and the water pipe 20 are opened on the bottom surface of the sealing cover 18, a collecting hole 5 is opened on the top surface of the detection box 4, a moisture sensor is installed inside the collecting hole 5, and a sensing lamp 6 connected with the moisture sensor is fixedly installed on the front side of the detection box 4. Through the arrangement of the pressurizer 10, the water tank 11, the pressurizing pipe 21 and the water pipe 20, water is injected into the butterfly valve through the water pipe 20 and pressure is applied to the inside of the butterfly valve through the pressurizing pipe 21, and then the moisture sensor senses whether there is moisture in the collecting hole 5. The test is simple and convenient, with high accuracy and good effect.
[0025] Example 3: Figure 2-3 As shown: a sealing gasket 19 made of rubber material is fixedly installed on the bottom surface of the sealing cover 18, which can improve the airtightness between the sealing cover 18 and the butterfly valve, thereby improving the accuracy of the detection.
[0026] The working principle and use process of the utility model are as follows: when the device is needed to work, the butterfly valve is first placed on the top of the collecting hole 5, the electric telescopic rod 8 drives the 9 clamps to clamp and fix the butterfly valve, and then the infrared sensor senses the center position of the butterfly valve, and the movement of the slider 14 and the moving block 16 drives the sealing cover 18 to move to a suitable position, and the cylinder 17 drives the sealing cover 18 to move downward, so as to seal the top of the butterfly valve, and then water is injected into the butterfly valve through the water pipe 20 and pressure is applied to the inside of the butterfly valve through the pressurized pipe 21, and then the moisture sensor senses whether there is moisture in the collecting hole 5.
[0027] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A hydraulic butterfly valve test device, comprising a base (1), a fixing frame (2) being fixedly mounted on the top surface of the base (1); Features: Four groups of supporting legs (3) are fixedly mounted on the top surface of the base (1), a detection box (4) is fixedly mounted on the top surface of the supporting legs (3), a butterfly valve is mounted on the top surface of the detection box (4), two groups of fixing seats (12) are fixedly mounted on the inner wall of the top surface of the fixing frame (2), a slide groove (13) is provided on the inner side of the fixing seat (12), a slider (14) sleeved on the output end of the pushing cylinder is slidably connected in the slide groove (13), a screw rod (15) is fixedly mounted between the sliders (14), a moving block (16) is slidably connected on the outer wall of the screw rod (15), a cylinder (17) is fixedly mounted on the bottom surface of the moving block (16), a sealing cover (18) is fixedly mounted on the bottom end of the cylinder (17), and an infrared sensor is fixedly mounted on the bottom of the sealing cover (18); A pressurizer (10) is fixedly mounted on the top surface of the fixing frame (2), a water tank (11) is fixedly mounted on the top surface of the pressurizer (10), a pressurizing pipe (21) and a water pipe (20) are fixedly mounted opposite to each other between the sealing cover (18), the pressurizer (10) and the water tank (11), a pressurizing hole (23) and a water hole (22) connected to the pressurizing pipe (21) and the water pipe (20) are formed on the bottom surface of the sealing cover (18), a collecting hole (5) is formed on the top surface of the detection box (4), a moisture sensor is mounted inside the collecting hole (5), and a sensing lamp (6) connected to the moisture sensor is fixedly mounted on the front side of the detection box (4).
2. A hydraulic butterfly valve testing device according to claim 1, characterized in that: Electric telescopic rods (8) are fixedly mounted on the inner walls on the left and right sides of the fixing frame (2), and a clamping plate (9) is sleeved on the output end of the electric telescopic rod (8).
3. A hydraulic butterfly valve testing device according to claim 1, characterized in that: A sealing gasket (19) made of rubber material is fixedly mounted on the bottom surface of the sealing cover (18).
4. A hydraulic butterfly valve testing device according to claim 1, characterized in that: The front side of the detection box (4) is transparent, and scale lines are engraved on the inner wall of the collection hole (5).
5. A hydraulic butterfly valve testing device according to claim 1, characterized in that: A drainage outlet (7) connected to the collection hole (5) is fixedly mounted on the bottom surface of the detection box (4).
6. A hydraulic butterfly valve testing device according to claim 2, characterized in that: The clamping plate (9) is connected to the electric telescopic rod (8) via a slot.
Citation Information
Patent Citations
Hydraulic butterfly valve test bench
CN209745481U
Cited By
Butterfly valve detection device
CN224456209U