Connector protection device
By putting protective sleeves on the interlocking plastic of the high-voltage connector, the design of the snap-in and limiting parts solves the protection problems of connector pins during transportation and assembly, and a simpler plug-in process and higher protection effect are achieved.
Patent Information
- Application Number
- CN202421340925.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-12
Smart Images

Figure CN222581658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic connectors, in particular to a connector protection device. Background Art
[0002] With the rapid rise and promotion of new energy vehicles, various types of on-board chargers and on-board converter systems have gradually increased, and high-voltage connectors play an irreplaceable role. While the space requirements are becoming more and more stringent, people are also paying more and more attention to safety. High-voltage connectors have added high-voltage interlocking functions to prevent accidents and personal injuries. Due to space and cost considerations, high-voltage interlocking pins are often slender and fragile, and are easily damaged during transportation and use. Due to positioning and other issues, they are easily deformed and collapsed during assembly.
[0003] At present, the main problems of angled shielded connectors on the market are as follows: first, the pins and interlocking terminals are exposed, and the protective function of the protective structure is insufficient, so they are easily knocked crooked during transportation and placement; second, during the assembly process, the pins and interlocking terminals are not sufficiently guided, and the terminals are easily knocked crooked during the mating process, which leads to assembly difficulties and pin collapse.
[0004] Therefore, how to provide a connector protection device with a simple structure and good protection effect is a technical problem that technical personnel in this field currently need to solve. Utility Model Content
[0005] The utility model aims to provide a connector protection device which has a simple structure and can effectively protect the pins of the connector.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A connector protection device comprises: a protective sleeve sleeved on the interlocking plastic of a male connector, the protective sleeve being used to protect pins mounted on the interlocking plastic, a first clamping portion being provided on the inner side wall of the protective sleeve, the first clamping portion being used to clamp with a second clamping portion on the outer side wall of the interlocking plastic, the protective sleeve comprising a first limiting portion arranged along the direction of its axis, the first limiting portion enabling the pin to be slidably inserted into a limiting groove in a female connector plug interface, and the sliding insertion direction of the first limiting portion is parallel to the length extension direction of the pin.
[0008] Preferably, the first clamping portion is a protruding structure, and the second clamping portion is a groove that can cooperate with the first clamping portion.
[0009] Preferably, the inner wall of the protective sleeve is further provided with a third limiting portion, the third limiting portion is used to engage with the fourth limiting portion on the outer wall of the interlocking plastic, and the third limiting portion is used to limit the axial movement of the protective sleeve along the interlocking plastic.
[0010] Preferably, the fourth limiting portion is arranged at the end of the interlocking plastic, the fourth limiting portion is specifically an oblique angle structure or a step structure, and the third limiting portion is specifically a protrusion that can cooperate with the fourth limiting portion.
[0011] Preferably, the first limiting portion is specifically two plate-like structures arranged opposite to each other at the ends of the protective sleeve, and the edges and corners of the ends of the first limiting portion away from the protective sleeve are both provided with chamfered structures to facilitate the insertion of the first limiting portion into the limiting groove.
[0012] Preferably, both outer side walls of the first limiting portion of the protective sleeve are provided with guide protrusions along the axial direction thereof, and the plug-in interface of the female connector is provided with guide grooves for matching with the guide protrusions.
[0013] Preferably, the insertion interface of the female connector is provided with a chamfered structure to facilitate the insertion of the protective cover.
[0014] Preferably, a plurality of strip-shaped through holes are arranged on the side wall of the protective cover having the first clamping portion, and the strip-shaped through holes are used to increase the elasticity of the protective cover.
[0015] Preferably, the protective cover is integrally formed by injection molding.
[0016] Preferably, the first clamping portion is a groove structure, the second clamping portion is a protrusion structure that can cooperate with the first clamping portion, the two outer walls of the first limiting portion of the protective sleeve are provided with a second guide groove along its axial direction, and the plug-in interface of the female connector is provided with a second guide protrusion for cooperating with the second guide groove.
[0017] With respect to the above-mentioned background technology, the utility model provides a connector protection device, comprising: a protective sleeve sleeved on the interlocking plastic of the male connector, the protective sleeve being used to protect the pins installed on the interlocking plastic, a first clamping portion being provided on the inner side wall of the protective sleeve, the first clamping portion being used to clamp with the second clamping portion on the outer side wall of the interlocking plastic, the protective sleeve comprising a first limiting portion arranged along the direction of its axis, the first limiting portion enabling the pin to be slidably inserted into the limiting groove in the female connector plug interface, and the sliding insertion direction of the first limiting portion is parallel to the length extension direction of the pin.
[0018] Specifically, when the male connector is connected to the female connector, the pins installed on the interlocking plastic will be inserted into the plug-in holes of the female connector. However, since the pins are slender, in order to prevent the pins from being crooked during plug-in, a protective sleeve is clamped on the interlocking plastic, and the protective sleeve includes a first limiting portion arranged along the axial extension direction. In this way, the pins will be wrapped in the protective sleeve, so that the pins of the male connector are not easily touched outside during transportation. In addition, during plug-in, since the first limiting portion will first be clamped with the limiting groove, when the two are clamped in place, the pins are naturally positioned accurately, which makes the plug-in of the male connector simpler and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0020] Figure 1 An exploded view of a connector protection device provided by an embodiment of the utility model;
[0021] Figure 2 A schematic diagram of the interlocking plastic structure provided by an embodiment of the utility model;
[0022] Figure 3 A schematic diagram of the structure of a female connector provided by an embodiment of the utility model;
[0023] Figure 4 A schematic diagram of the protective cover structure provided by an embodiment of the utility model;
[0024] Figure 5 A cross-sectional view of a protective cover provided by an embodiment of the utility model;
[0025] Figure 6 A schematic diagram of the protective cover and interlocking plastic assembly structure provided by an embodiment of the utility model;
[0026] Figure 7 This is a schematic diagram of the plug-in state structure of the protection device provided by an embodiment of the utility model.
[0027] in:
[0028] 100-male connector, 110-interlocking plastic, 111-second clamping portion, 112-fourth limiting portion;
[0029] 200-protective sleeve, 210-first clamping portion, 220-first limiting portion, 221-guide protrusion, 230-third limiting portion, 240-strip through hole;
[0030] 300-female connector, 310-limiting groove, 320-guide groove. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0033] In the description of the present invention, it should be understood that the terms "upper", "lower", "outer" and "inner" etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the position or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation of the present invention.
[0034] The utility model aims to provide a connector protection device which has a simple structure and can effectively protect the pins of the connector.
[0035] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0036] See also Figures 1 to 7 The present embodiment provides a connector protection device, comprising: a protective sleeve 200 sleeved on the interlocking plastic 110 of the male connector 100, the protective sleeve 200 is used to protect the pins installed on the interlocking plastic 110, a first clamping portion 210 is provided on the inner wall of the protective sleeve 200, the first clamping portion 210 is used to clamp with the second clamping portion 111 on the outer wall of the interlocking plastic 110, the protective sleeve 200 includes a first limiting portion 220 arranged along the direction of its axis, the first limiting portion 220 enables the pin to be slidably inserted into the limiting groove 310 in the plug-in interface of the female connector 300, and the sliding insertion direction of the first limiting portion 220 is parallel to the length extension direction of the pin.
[0037] Specifically, when the male connector 100 is connected to the female connector 300, the pins of the male connector 100 need to be inserted into the plug interface of the female connector 300, and the pins of the male connector 100 are fixed on the interlocking plastic 110; the present application provides a protective device, that is, a protective sleeve 200, and the protective sleeve 200 includes a first limiting portion 220 arranged along its axial direction. The protective sleeve 200 can be sleeved on the interlocking plastic 110, and the protective sleeve 200 is fixedly installed by clamping the first clamping portion 210 arranged on its inner wall with the second clamping portion 111 arranged on the interlocking plastic 110. When the protective sleeve 200 is sleeved on the interlocking plastic 110, the first limiting portion 220 will surround the pins. During transportation, the pins of the male connector 100 are easily knocked crooked due to their slender structure, but the setting of the first limiting portion 220 can effectively prevent this from happening. In this case, the pin is not easily touched before the first limiting portion 220 is damaged; in addition, the plug-in interface of the female connector 300 is relatively small, and the pin is not easily inserted into the plug-in interface of the female connector 300. Therefore, a limiting groove 310 that can cooperate with the first limiting portion 220 and engage with it is correspondingly provided in the plug-in interface of the female connector 300. In this way, when the male connector 100 needs to be plugged in, the pin connecting protective cover 200 can be inserted into the plug-in interface together. In this embodiment, the first limiting portion 220 will be inserted into the limiting groove 310 before the pin. When the first limiting portion 220 and the limiting groove 310 are engaged in place, the pin is naturally installed in place. Moreover, since the sliding insertion direction of the first limiting portion 220 is parallel to the length extension direction of the pin, this also effectively prevents the pin from bending during the insertion process. The first limiting portion 220 also has a guiding function.
[0038] Preferably, the first clamping portion 210 is a protruding structure, and the second clamping portion 111 is a groove that can cooperate with the first clamping portion 210 .
[0039] like Figure 2 , Figure 5 and Figure 6 As shown, in this embodiment, a protrusion structure is provided on the inner side wall of the protective cover 200, and correspondingly, a groove is provided on the outer side wall of the interlocking plastic 110, and the groove can be engaged with the protrusion, so that the protective cover 200 will not fall off after being upwardly sleeved on the interlocking plastic 110; it should be noted that in order to facilitate the sleeve of the protective cover 200, the upper end surface of the protrusion can be set at a certain inclination angle, as shown in FIG. Figure 6 As shown, the protective cover 200 can be put upwardly on the interlocking plastic 110 with less effort. Of course, the specific shape of the protrusion can be adjusted according to the actual situation as long as the expected requirements are met.
[0040] Preferably, the inner wall of the protective sleeve 200 is further provided with a third limiting portion 230 , which is used to engage with the fourth limiting portion 112 on the outer wall of the interlocking plastic 110 , and is used to limit the axial movement of the protective sleeve 200 along the interlocking plastic 110 .
[0041] It can be understood that in order to prevent the protective cover 200 from being too high on the interlocking plastic 110 during installation, causing the first limiting portion 220 to fail to protect the pins, a third limiting portion 230 is further provided on the inner wall of the protective cover 200, and a fourth limiting portion 112 is correspondingly provided on the outer wall of the interlocking plastic 110. The position of the fourth limiting portion 112 is exactly the position where the protective cover 200 is installed. In this way, when the protective cover 200 is installed in place, the third limiting portion 230 is engaged with the fourth limiting portion 112, thereby limiting the axial movement of the protective cover 200 along the interlocking plastic 110.
[0042] Preferably, the fourth limiting portion 112 is disposed at the end of the interlocking plastic 110 , and the fourth limiting portion 112 is specifically an angled structure or a step structure, and the third limiting portion 230 is specifically a protrusion that can cooperate with the fourth limiting portion 112 .
[0043] Specifically, Figure 5 and Figure 7 As shown, the fourth limiting portion 112 is preferably configured as an angled structure or a step structure, both of which have abutment surfaces, and the fourth limiting portion 112 is arranged at the end of the interlocking plastic 110 close to the pin, and the third limiting portion 230 is specifically a protruding structure that can abut against the angled structure or the step structure. With this configuration, in conjunction with the first clamping portion 210 and the second clamping portion 111, the protective cover 200 can be firmly installed on the interlocking plastic 110.
[0044] Preferably, the first limiting portion 220 is specifically two plate-like structures arranged opposite to each other at the ends of the protective cover 200 , and the edges and corners of the ends of the first limiting portion 220 away from the protective cover 200 are both provided with chamfered structures to facilitate the first limiting portion 220 to be inserted into the limiting groove 310 .
[0045] In this embodiment, if Figure 2 As shown, the female connector 300 has limit slots 310 on both sides of the plug interface. Correspondingly, the first limit portion 220 in this embodiment is specifically two plate-like structures arranged opposite to each other. Figure 4 and Figure 5 As shown, the first limiting portions 220 of the two plate-like structures are first inserted into the limiting grooves 310 when the male connector 100 is connected to the female connector 300 .
[0046] Furthermore, in order to facilitate the insertion of the first limiting portion 220, the corners of the end portion are as follows: Figure 4 and Figure 5 As shown, a chamfered structure is provided so that the end of the first limiting portion 220 is overall in a constricted shape. Such a configuration allows the first limiting portion 220 to be easily inserted into the limiting groove 310 .
[0047] Preferably, the protective sleeve 200 is provided with a first limiting portion 220 whose two outer side walls are both provided with guide protrusions 221 along the axial direction thereof, and the plug-in interface of the female connector 300 is provided with a guide groove 320 for matching with the guide protrusion 221 .
[0048] See also Figure 7 On the basis of the above embodiment, a strip-shaped guide protrusion 221 is further provided on the side wall of the protective cover 200, and the guide protrusion 221 is provided on the side wall where the first limiting portion 220 is located, so that the guide protrusion 221 can be extended as much as possible, and its guiding effect can be better played. At the same time, two guide grooves 320 are provided in the plug interface of the female connector 300. When the male connector 100 is connected to the female connector 300, the guide protrusion 221 will cooperate with the guide groove 320, and the two are slidably connected, which can further guide the pins.
[0049] Of course, the shape of the guide protrusion 221 can be adjusted according to actual conditions, and is not specifically limited herein. It is only necessary to ensure that the guide groove 320 is compatible with the guide protrusion 221 .
[0050] Preferably, the insertion interface of the female connector 300 is provided with a chamfered structure to facilitate the insertion of the protective cover 200 .
[0051] In addition, in order to further facilitate the insertion of the protective cover 200 and the pins into the upper opening of the plug interface of the female connector 300, a chamfered structure is provided around the periphery. This enlarges the plug interface of the female connector 300 and makes it easier to plug in the protective cover 200.
[0052] Preferably, the protective cover 200 is provided with a plurality of strip-shaped through holes 240 on the side wall of the first clamping portion 210 , and the strip-shaped through holes 240 are used to increase the elasticity of the protective cover 200 .
[0053] It is understandable that when the protective cover 200 is mounted on the interlocking plastic 110 , the protective cover 200 will be deformed due to the first clamping portion 210 . Therefore, in order to increase the elasticity of the protective cover 200 , a plurality of strip-shaped through holes 240 are provided on the side wall where the first clamping portion 210 is provided.
[0054] Preferably, the protective cover 200 is integrally formed by injection molding.
[0055] In this embodiment, the protective cover 200 is preferably integrally formed by injection molding of engineering plastics. Engineering plastics have good mechanical properties. In addition, integrally formed injection molding reduces the difficulty of manufacturing the protective cover 200 and reduces the production cost.
[0056] Preferably, the first clamping portion 210 is a groove structure, the second clamping portion 111 is a protrusion structure that can cooperate with the first clamping portion 210, the protective cover 200 is provided with a first limiting portion 220, and both outer walls thereof are provided with a second guide groove along its axial direction, and the plug-in interface of the female connector 300 is provided with a second guide protrusion for cooperating with the second guide groove.
[0057] In another embodiment, the first clamping portion 210 is set to a groove structure and the corresponding second clamping portion 111 is set to a protrusion structure. At the same time, the guide mechanism on the two side arms of the protective cover 200 is set to a second guide groove, and a second guide protrusion that can cooperate with the second guide groove is set in the plug-in interface of the female connector 300. In this way, the protective cover 200 can also be fixed and guided.
[0058] It should be noted that, in this specification, relational terms such as first and second are merely used to distinguish one entity from other entities, but do not necessarily require or imply any actual relationship or order between these entities.
[0059] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0060] The above is a detailed introduction to the embodiments provided by the utility model. This article uses specific examples to illustrate the principles and implementation methods of the utility model. The description of the above embodiments is only used to help understand the method and core ideas of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A connector protection device, characterized in that: include: A protective sleeve (200) is sleeved on the interlocking plastic (110) of the male connector (100), the protective sleeve (200) being used to protect the pins installed on the interlocking plastic (110), a first clamping portion (210) being provided on the inner side wall of the protective sleeve (200), the first clamping portion (210) being used to clamp with a second clamping portion (111) on the outer side wall of the interlocking plastic (110), the protective sleeve (200) comprising a first limiting portion (220) arranged along the direction of its axis, the first limiting portion (220) enabling the pins to be slidably inserted into the limiting groove (310) in the plug interface of the female connector (300), and the sliding insertion direction of the first limiting portion (220) is parallel to the length extension direction of the pins.
2. The connector protection device according to claim 1, characterized in that: The first clamping portion (210) is a protruding structure, and the second clamping portion (111) is a recess capable of cooperating with the first clamping portion (210).
3. The connector protection device according to claim 2, characterized in that: The inner wall of the protective sleeve (200) is further provided with a third limiting portion (230), the third limiting portion (230) being used for engaging with a fourth limiting portion (112) on the outer wall of the interlocking plastic (110), the third limiting portion (230) being used for limiting the axial movement of the protective sleeve (200) along the interlocking plastic (110).
4. The connector protection device according to claim 3, characterized in that: The fourth limiting portion (112) is arranged at the end of the interlocking plastic (110); the fourth limiting portion (112) is specifically an oblique angle structure or a step structure; the third limiting portion (230) is specifically a protrusion capable of cooperating with the fourth limiting portion (112).
5. The connector protection device according to claim 2, characterized in that: The first limiting portion (220) is specifically two plate-shaped structures arranged opposite to each other at the ends of the protective sleeve (200), and the corners of the ends of the first limiting portion (220) facing away from the protective sleeve (200) are both provided with chamfered structures to facilitate the insertion of the first limiting portion (220) into the limiting groove (310).
6. The connector protection device according to claim 5, characterized in that: Both outer side walls of the protective sleeve (200) on which the first limiting portion (220) is arranged are provided with guide protrusions (221) along their axial direction, and a guide groove (320) for matching with the guide protrusion (221) is provided in the insertion interface of the female connector (300).
7. The connector protection device according to claim 1, characterized in that: The insertion interface of the female connector (300) is provided with a chamfered structure to facilitate the insertion of the protective cover (200).
8. The connector protection device according to claim 1, characterized in that: A plurality of strip-shaped through holes (240) are arranged on the side wall of the protective sleeve (200) on which the first clamping portion (210) is arranged, and the strip-shaped through holes (240) are used to increase the elasticity of the protective sleeve (200).
9. The connector protection device according to claim 1, characterized in that: The protective cover (200) is integrally formed by injection molding.
10. The connector protection device according to claim 1, characterized in that: The first clamping portion (210) is a groove structure, the second clamping portion (111) is a protrusion structure capable of cooperating with the first clamping portion (210), the two outer side walls of the protective sleeve (200) on which the first limiting portion (220) is arranged are both provided with second guide grooves along their axial direction, and the plug-in interface of the female connector (300) is provided with a second guide protrusion for cooperating with the second guide groove.