Interturn hot pressing die for lower-layer winding bar

Abstract

The utility model discloses a lower-layer coil bar inter-turn hot pressing die, which adopts the design that the surface of a control panel, a display screen and an operation button are arranged, and the surface of the control panel is in threaded connection with the display screen and the operation button, so that a user can easily start, stop and adjust equipment. The operation button is convenient for a user to start, stop and adjust the equipment, so that the operation is easier for an operator to operate, and the equipment possibly adopts a modular design by arranging the access door, the handle and the motor and installing the voltage device behind the access door, so that the voltage device can be more easily replaced or maintained without interfering with the structure of the whole equipment, and the maintenance cost is reduced. The access door of the equipment is provided with the handle, so that an operator can open and close the access door more easily, the user friendliness of the equipment is improved, the access door of the equipment enables a maintainer to enter the main body easily and carry out necessary maintenance and inspection, the maintainability of the equipment is improved, and the downtime is shortened.

Description

Technical Field

[0001] The utility model relates to the technical field of inter-turn hot pressing, in particular to an inter-turn hot pressing die for a lower layer wire rod. Background Art

[0002] The currently known hot pressing die between turns of the lower wire rod has a complex structure, especially the end tire design and manufacturing technology is difficult. During the assembly process, both the single-sided thickness of the insulation and the rebound amount of the copper wire and other process parameters must be considered to ensure that the coil is completely consistent with the ground mold after being wrapped with insulation.

[0003] According to the search of the utility model patent number: CN206506423U, a device for hot pressing the turns of motor coils includes: an actuator for pressurizing the motor coils that need to be hot pressed from both vertical and horizontal directions; a main hydraulic station for driving the actuator to move; and a heating plate for heating the motor coils that need to be hot pressed. The main hydraulic station drives the vertical cylinder to move, drives the pressure arm to move, and through the lever of the pressure arm on the vertical pressure plate, pressurizes the motor coils that need to be hot pressed from the vertical direction; the main hydraulic station drives the horizontal cylinder to move, drives the horizontal pressure plate to move, and pressurizes the motor coils that need to be hot pressed from the horizontal direction; the heating plate passes hot steam to heat the motor coils; thereby completing the hot pressing of the motor coils. The utility model greatly improves the insulation, reliability, and work efficiency between the turns of the coils; at the same time, it has a compact structure, low cost, convenient maintenance, and a wide range of applications.

[0004] However, when implementing the above technical solutions, there are the following problems: the overly complex design of the equipment settings, vertical platen, heating plate and vertical cylinder leads to high manufacturing and maintenance costs. Maintenance personnel need more training and time to understand and maintain the equipment. The equipment is equipped with horizontal cylinders, connecting bases and horizontal platens. Operators need to adapt to and understand the control system to ensure correct operation. If the interface is not intuitive or requires cumbersome steps, it will affect the operating efficiency. Utility Model Content

[0005] The utility model aims to provide a lower layer wire rod inter-turn hot pressing die to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a lower layer wire rod inter-turn hot pressing mold, comprising a main body, a functional mechanism and an inspection device, the functional mechanism is arranged on the surface of the main body, and the inspection device is arranged at the rear of the main body. The inspection device comprises an inspection door, a voltage regulator and a handle, an inspection door is arranged on the rear end surface of the main body, a voltage regulator is arranged behind the inspection door, and a handle is arranged on the surface of the inspection door.

[0007] Preferably, a lifting base is arranged around the top of the main body, a hydraulic rod is arranged above the lifting base, a fixed block is arranged above the hydraulic rod, a material storage box is arranged inside the fixed block, an upper hot pressing plate is arranged below the material storage box, a discharge port is arranged on the surface of the upper hot pressing plate, a supporting base is arranged above the main body, a heating wire is arranged above the supporting base, a lower hot pressing plate is arranged above the heating wire, a control panel is arranged in front of the main body, a display screen is arranged on the left side of the control panel surface, and operation buttons are arranged on the right side of the display screen.

[0008] Preferably, both sides above the main body are threadedly connected with a lifting base, a hydraulic rod is threadedly connected above the lifting base, and a fixing block is threadedly connected above the hydraulic rod.

[0009] Preferably, a material storage box is threadedly connected to the inner side of the fixed block, an upper hot pressing plate is threadedly connected to the lower side of the material storage box, and a discharge port is provided on the surface of the upper hot pressing plate.

[0010] Preferably, a control panel is threadedly connected to the left side of the main body, a support base is threadedly connected to the top of the main body, a heating wire is threadedly connected to the top of the support base, and a lower hot pressing plate is threadedly connected to the top of the heating wire.

[0011] Preferably, a control panel is threadedly connected to the front of the main body, a display screen is threadedly connected to the left side of the control panel surface, and an operation button is threadedly connected to the right side of the display screen.

[0012] Preferably, an inspection door is threadedly connected to the rear end surface of the main body, a voltage regulator is threadedly connected to the rear of the inspection door, and a handle is threadedly connected to the surface of the inspection door.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model provides a control panel surface, a display screen and operation buttons, and the design of the control panel surface being threadedly connected to the display screen and the operation buttons allows the user to easily start, stop and adjust the device, which provides an intuitive user interface and makes it easier for operators to get started;

[0015] 2. The utility model provides an inspection door, a handle and a motor, and by installing the voltage regulator behind the inspection door, the equipment may adopt a modular design, so that the voltage regulator can be more easily replaced or repaired without disturbing the structure of the entire equipment. A handle is installed on the inspection door of the equipment, which may make it easier for the operator to open and close the inspection door, thereby improving the user-friendliness of the equipment. The inspection door of the equipment allows maintenance personnel to easily enter the interior of the main body to perform necessary repairs and inspections, which helps to improve the maintainability of the equipment and reduce downtime. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the left structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the right side structure of the utility model.

[0018] Figure 3 It is a schematic diagram of the rear structure of the utility model.

[0019] Figure 4 It is a schematic diagram of the lower structure of the utility model.

[0020] In the figure: 1. Main body; 2. Functional mechanism; 201. Lifting base; 202. Hydraulic rod; 203. Fixed block; 204. Storage box; 205. Upper hot pressing plate; 206. Discharge port; 207. Support base; 208. Heating wire; 209. Lower hot pressing plate; 210. Control panel; 211. Display screen; 212. Operation button; 3. Maintenance device; 301. Maintenance door; 302. Voltage regulator; 303. Handle. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] See also Figure 1-4 The utility model provides an embodiment: a lower layer wire rod interturn hot pressing mold, including a main body 1, a functional mechanism 2 and a maintenance device 3. The functional mechanism 2 is arranged on the surface of the main body 1, and the maintenance device 3 is arranged at the rear of the main body 1. The maintenance device 3 includes an inspection door 301, a voltage device 302 and a handle 303. The inspection door 301 is arranged on the rear end surface of the main body 1, and the voltage device 302 is arranged behind the inspection door 301. The handle 303 is arranged on the surface of the inspection door 301.

[0023] A lifting base 201 is arranged around the top of the main body 1, a hydraulic rod 202 is arranged above the lifting base 201, a fixed block 203 is arranged above the hydraulic rod 202, a material storage box 204 is arranged inside the fixed block 203, an upper hot pressing plate 205 is arranged below the material storage box 204, and a discharge port 206 is arranged on the surface of the upper hot pressing plate 205, a supporting base 207 is arranged above the main body 1, a heating wire 208 is arranged above the supporting base 207, and a lower hot pressing plate 209 is arranged above the heating wire 208, a control panel 210 is arranged in front of the main body 1, a display screen 211 is arranged on the left side of the surface of the control panel 210, and an operation button 212 is arranged on the right side of the display screen 211, and various components of the equipment are compactly mounted on the main body 1, making it more economical and efficient in terms of occupying space, and also making it easier to place the equipment in a factory or production line.

[0024] A lifting base 201 is threadedly connected to both sides above the main body 1, a hydraulic rod 202 is threadedly connected above the lifting base 201, and a fixed block 203 is threadedly connected above the hydraulic rod 202. The design of the lifting base 201 and the hydraulic rod 202 allows precise adjustment of the longitudinal movement of the fixed block 203 to ensure that the required pressure and temperature can be obtained during the hot pressing process.

[0025] A material storage box 204 is threadedly connected to the inner side of the fixed block 203, and an upper hot pressing plate 205 is threadedly connected to the lower side of the material storage box 204. A discharge port 206 is provided on the surface of the upper hot pressing plate 205. The equipment can efficiently perform hot pressing processing through the coordinated work of the upper hot pressing plate 205 and the material storage box 204. The raw materials are injected from the material storage box 204 and internally hot pressed through the discharge port 206 on the surface of the upper hot pressing plate 205.

[0026] A support base 207 is threadedly connected above the main body 1, a heating wire 208 is threadedly connected above the support base 207, a lower hot pressing plate 209 is threadedly connected above the heating wire 208, and the heating wire 208 is threadedly connected to the top of the support base 207, which may help to achieve uniform heating above the equipment. Uniform heating is an important factor in many hot pressing processes and helps to improve product quality.

[0027] A control panel 210 is threadedly connected to the front of the main body 1, a display screen 211 is threadedly connected to the left side of the surface of the control panel 210, and an operation button 212 is threadedly connected to the right side of the display screen 211. The design of the control panel 210, the display screen 211 and the operation button 212 allows the user to easily start, stop and adjust the device, which provides an intuitive user interface and makes it easier for operators to get started.

[0028] An inspection door 301 is threadedly connected to the rear end surface of the main body 1, a voltage regulator 302 is threadedly connected to the rear of the inspection door 301, and a handle 303 is threadedly connected to the surface of the inspection door 301. By installing the voltage regulator 302 behind the inspection door 301, the equipment may adopt a modular design, so that the voltage regulator 302 can be more easily replaced or repaired without disturbing the structure of the entire equipment. The inspection door 301 of the equipment is equipped with a handle 303, which may make it easier for the operator to open and close the inspection door 301, thereby improving the user-friendliness of the equipment. The inspection door 301 of the equipment allows maintenance personnel to easily enter the interior of the main body 1 to perform necessary repairs and inspections, which helps to improve the maintainability of the equipment and reduce downtime.

[0029] Working principle: First, start the equipment through the display screen 211 and the operation button 212 on the surface of the control panel 210, adjust the longitudinal movement of the fixed block 203 through the hydraulic rod 202 above the lifting base 201, press down through the upper hot pressing plate 205 on the inner side of the fixed block 203 and heat the lower hot pressing plate 209 below through the heating wire 208 above the support base 207 for hot pressing, and inject the raw materials into the internal hot pressing through the material storage box 204 above the upper hot pressing plate 205 through the discharge port 206 on the surface of the upper hot pressing plate 205. When repairing the equipment, open it through the handle 303 on the surface of the rear maintenance door 301 of the main body 1 to repair the internal voltage transformer 302. The hydraulic system and heating system of the equipment may be carefully designed to ensure its stability and reliability and reduce the failure rate in the production process. The equipment has a rear maintenance door 301, through which it is easy to enter the interior of the equipment for maintenance, which helps to improve the maintainability of the equipment and reduce downtime caused by failures.

[0030] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

Claims

1. A lower layer wire rod inter-turn hot pressing die, comprising a main body (1), a functional mechanism (2) and a maintenance device (3), characterized in that: The surface of the main body (1) is provided with a functional mechanism (2); the rear of the main body (1) is provided with an inspection device (3); the inspection device (3) comprises an inspection door (301), a voltage regulator (302) and a handle (303); the rear surface of the main body (1) is provided with an inspection door (301); the rear of the inspection door (301) is provided with a voltage regulator (302); and the surface of the inspection door (301) is provided with a handle (303).

2. The lower layer wire rod inter-turn hot pressing die according to claim 1, characterized in that: A lifting base (201) is arranged around the top of the main body (1), a hydraulic rod (202) is arranged above the lifting base (201), a fixed block (203) is arranged above the hydraulic rod (202), a material storage box (204) is arranged inside the fixed block (203), an upper hot pressing plate (205) is arranged below the material storage box (204), and a discharge port (206) is arranged on the surface of the upper hot pressing plate (205), a supporting base (207) is arranged above the main body (1), a heating wire (208) is arranged above the supporting base (207), and a lower hot pressing plate (209) is arranged above the heating wire (208), and a control panel (210) is arranged in front of the main body (1), a display screen (211) is arranged on the left side of the surface of the control panel (210), and an operation button (212) is arranged on the right side of the display screen (211).

3. The lower layer wire rod inter-turn hot pressing die according to claim 2, characterized in that: The upper sides of the main body (1) are threadedly connected to a lifting base (201), the upper side of the lifting base (201) is threadedly connected to a hydraulic rod (202), and the upper side of the hydraulic rod (202) is threadedly connected to a fixing block (203).

4. The lower layer wire rod inter-turn hot pressing die according to claim 2, characterized in that: The fixing block (203) is threadedly connected to a material storage box (204) on its inner side, and an upper hot pressing plate (205) is threadedly connected to the lower side of the material storage box (204), and a discharge port (206) is provided on the surface of the upper hot pressing plate (205).

5. The lower layer wire rod inter-turn hot pressing die according to claim 2, characterized in that: A support base (207) is threadedly connected to the top of the main body (1), a heating wire (208) is threadedly connected to the top of the support base (207), and a lower hot pressing plate (209) is threadedly connected to the top of the heating wire (208).

6. The lower layer wire rod inter-turn hot pressing die according to claim 2, characterized in that: A control panel (210) is threadedly connected to the front of the main body (1), a display screen (211) is threadedly connected to the left side of the surface of the control panel (210), and an operation button (212) is threadedly connected to the right side of the display screen (211).

7. The lower layer wire rod inter-turn hot pressing die according to claim 1, characterized in that: The rear end surface of the main body (1) is threadedly connected to an inspection door (301), the rear of the inspection door (301) is threadedly connected to a voltage regulator (302), and the surface of the inspection door (301) is threadedly connected to a handle (303).

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