Brush cleaning machine
By using the combination of brush rollers and twisted dragons in the brush cleaning machine, combined with the high-pressure flushing of the spray pipe, the problem of impurity deposition and cleaning dead corners after long-term use is solved, and efficient cleaning and production efficiency are achieved.
Patent Information
- Application Number
- CN202420473529.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-12
AI Technical Summary
After a long time of use, impurities will be deposited at the bottom of the existing brush cleaning machine, which needs to be shut down. The bottom surface of the cleaning machine is flat, which leads to inconvenient manual cleaning and the problem of cleaning dead corners.
A brush cleaning machine is designed. Through the cooperation of the brush roller and the twisted dragon, the cleaning object is driven to move to the discharge port. The high-pressure flushing of the spray pipe causes impurities to fall off. After the sewage collection tank and filter mechanism, the impurities are collected in the drawer. The blind corners inside the cleaning bucket are cleaned through the removable upper cover and side plate.
It effectively solves the problems of impurity deposition and cleaning dead corners, improves the use efficiency and production efficiency of the cleaning machine, and reduces the difficulty and time of manual cleaning.
Smart Images

Figure CN222583563U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cleaning equipment, and in particular relates to a brush cleaning machine. Background Art
[0002] In the traditional food processing industry, especially the processing industry of fruit and vegetable foods, such as canteens of units and institutions, restaurants and hotels, purchased fruit and vegetable foods must be cleaned before being processed into finished products. The cleaning, processing and transportation of fruits and vegetables are mostly manual operations, with low production efficiency and serious waste of water resources.
[0003] The current brush cleaning machine can clean both root vegetables and leafy vegetables. Replacing manual operation with machinery greatly improves production efficiency. The amount of water used is also significantly less than that used in manual cleaning. The cleaning process mainly uses the rotation of the brush to drive the vegetables and fruits to be cleaned, causing the vegetables and fruits to roll continuously, and water is sprayed to clean the vegetables and fruits.
[0004] However, in the process of washing fruits and vegetables with the existing brush washing machine, the impurities cleaned out gradually accumulate inside the washing machine as time goes by, so that the washing machine needs to be stopped for treatment after long-term use. In addition, the bottom surface of the current washing machine is mostly flat, which makes it inconvenient to manually clean the inside of the washing machine and there is a problem of cleaning dead corners. Summary of the invention
[0005] In order to solve the problem that some impurities will be deposited on the bottom of the existing brush cleaning machine after working for a long time, and the machine needs to be stopped for treatment, and the bottom surface of the current cleaning machine is mostly flat, which makes it inconvenient to manually clean the inside of the cleaning machine and there are cleaning dead corners, the utility model proposes a brush cleaning machine, under the action of the auger, the brush and the high-pressure flushing of the spray pipe, the cleaning object is driven to move toward the discharge port, and the impurities on the cleaning object fall off and fall onto the drawer through the sewage collection trough, the sewage is discharged through the drain port, and the impurities are collected in the drawer. At the same time, after working for a long time, when it is necessary to clean the cleaning barrel, the upper cover plate and the upper side plate can be opened to clean the dead corners inside the cleaning barrel, thereby saving manpower and improving efficiency.
[0006] In order to achieve the above-mentioned purpose, the technical solution of the utility model is: a brush cleaning machine, comprising a frame and a first motor, a cleaning barrel is arranged on the frame, a material inlet and a power mechanism are arranged at one end of the cleaning barrel, and a material outlet is arranged at the other end, and an auger and a plurality of brush rollers are arranged in the cleaning barrel;
[0007] One end of the brush roller passes through the cleaning bucket and its end is connected to the output end of the power mechanism, and the other end is rotatably connected to the side wall of the cleaning bucket. Multiple brush rollers are arranged inside the cleaning bucket to form a "U"-shaped structure. The auger is located in the "U"-shaped structure. The fixed shaft of the auger is rotatably connected to the cleaning bucket. The end of the fixed shaft extending out of the cleaning bucket is connected to the output end of the first motor. The distance between two adjacent brush rollers is smaller than the size of the object to be cleaned.
[0008] The lower part of the washing barrel is also provided with a sewage collection tank, and the washing barrel is also provided with a spray pipe, one end of which passes through the washing barrel to connect to the external water source, and the other end is fixed on the side wall of the washing barrel. When cleaning fruits and vegetables, the brush roller and the auger cooperate to move the fruits and vegetables toward the discharge port. At the same time, the gaps between the multiple brush rollers are selected according to the size of the fruits and vegetables to be cleaned, so as to prevent the fruits and vegetables from falling directly into the sewage collection tank during the cleaning process. There are multiple spray holes on the spray pipe. When cleaning, the treated impurities are discharged with the water flow through the sewage collection tank.
[0009] Furthermore, a filter mechanism is provided below the sewage collection tank, and the filter mechanism includes a cabinet, a drawer and a filter net. The cabinet is provided with a drawer, and the cabinet is located below the sewage collection tank. The bottom surface of the drawer is a filter net, and a drain port is provided at the bottom of the cabinet. The treated impurities are discharged into the lower cabinet through the sewage collection tank along with the water flow, and the waste water is discharged from the drain port after being filtered by the filter net.
[0010] Furthermore, at least two drawers are provided. When too much impurities in one of the drawers are extracted, the other drawer continues filtering without affecting the overall work, thereby improving efficiency.
[0011] Furthermore, the power mechanism includes a second motor, a plurality of transmission chains and sprockets, and a rotating shaft connected to the washing bucket is fixed at one end of each brush roller close to the power mechanism, and a sprocket is provided at the end of the rotating shaft extending out of the washing bucket, and the output end of the second motor is connected to the sprocket through a transmission chain. The sprocket driven to rotate by the transmission of the second motor is the transmission sprocket, and the sprocket on the same rotating shaft as the transmission sprocket is connected to the sprocket on the adjacent rotating shaft through a transmission chain, so as to realize the rotation of the brush roller inside the washing bucket.
[0012] Furthermore, the sprocket is a double-row sprocket. One of the two sprockets on the double-row sprocket is a first sprocket and the other is a second sprocket. The first sprocket and the second sprocket on the same rotating shaft rotate synchronously. The double-row sprocket is connected to the rotating shaft through a flat key transmission. The double-row sprocket is fixed to the end of the rotating shaft through a washer and a bolt.
[0013] Furthermore, a rotating shaft rotatably connected to the washing bucket is fixed to one end of each brush roller close to the power mechanism, and the rotating shaft is rotatably connected to the washing bucket via a bearing in a direction away from the brush roller. The bearing is mounted on the rotating shaft via a bearing seat, and the bearing seat is fixed to the side wall of the washing bucket.
[0014] Furthermore, a rotating shaft connected to the washing bucket is fixed at one end of each brush roller close to the power mechanism, and a mounting groove is provided at the other end of the brush roller away from the power mechanism. The mounting groove is provided with a limit plate, a bearing, a hole card and a skeleton oil seal in sequence from the bottom of the groove to the groove mouth. A tail shaft is also provided inside the mounting groove, and the bearing is provided at the end of the tail shaft close to the brush roller. The hole card and the limit plate are used to fix the bearing. The end of the tail shaft away from the brush roller passes through the side wall of the washing bucket and is detachably connected to the washing bucket. The skeleton oil seal prevents water inside the washing bucket from entering the mounting groove to contaminate the bearing. At the same time, a thread is provided at the end of the tail shaft to cooperate with the bolt to achieve fixation.
[0015] Further, the cleaning bucket includes an upper cover, a side plate and a frame for fixing the side plate, the upper cover of the cleaning bucket is detachably connected to the frame, the side plate includes an upper side plate and a lower side plate, the lower side plate is fixed to the frame, the lower end of the upper side plate is hinged to the upper end of the lower side plate, and the upper end of the upper side plate is detachably connected to the frame. The upper side plate and the frame are fixed by buckles.
[0016] Furthermore, the sewage collection tank is funnel-shaped, and the bottom of the funnel-shaped sewage collection tank cooperates with the filtering mechanism.
[0017] Furthermore, protective covers are provided on the outsides of the first motor, the second motor and the power mechanism.
[0018] Through the above technical solution, the beneficial effects of the utility model are:
[0019] 1. The utility model provides a "U"-shaped structure composed of brush rollers inside the cleaning barrel, which cooperates with the auger to transport the cleaning objects. At the same time, under the action of the spray pipe, the brush roller cleans the cleaning objects, and the used waste water and impurities enter the cabinet through the drain port. After the impurities are filtered through the filter net on the drawer, the waste water is discharged through the drain port. The integrated processing method can collect the cleaning objects together at the discharge port after the cleaning is completed, and the impurities inside the cleaning barrel are collected through the sewage collection tank, so that the service life of the cleaning barrel is longer, and excessively frequent cleaning of the inside of the cleaning barrel is avoided, thereby improving production efficiency.
[0020] 2. The upper cover in the utility model is connected with the frame, the upper side plate is detachably connected with the frame and hinged with the lower side wall. When it is necessary to clean the dead corner inside the cleaning bucket, most of the internal structure of the cleaning bucket can be exposed by moving the upper cover and the upper side plate, which is convenient for cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the structure of a brush cleaning machine of the utility model Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the structure of a brush cleaning machine of the utility model Figure 2 ;
[0023] Figure 3 This is a schematic diagram of the structure of a sewage collection tank and a filtering mechanism of a brush cleaning machine of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of a brush cleaning machine of the utility model Figure 3 ;
[0025] Figure 5 This is an enlarged structural diagram of the A portion of a brush cleaning machine of the utility model;
[0026] Figure 6 The utility model is a schematic diagram of the installation of a brush roller of a brush cleaning machine.
[0027] The numbers in the accompanying drawings are: 1 is a frame, 2 is a first motor, 3 is a cleaning barrel, 4 is an inlet, 5 is an outlet, 6 is a brush roller, 7 is an auger, 8 is a sewage collection tank, 9 is a spray pipe, 10 is a cabinet, 11 is a drawer, 12 is a filter screen, 13 is a drain outlet, 21 is a second motor, 22 is a transmission chain, 23 is a first sprocket, 24 is a second sprocket, 25 is a rotating shaft, 31 is a bearing, 32 is a bearing seat, 41 is a mounting groove, 42 is a limit plate, 43 is a hole card, 44 is a tail shaft, 51 is a frame, 52 is an upper cover, 53 is an upper side plate, and 54 is a lower side plate. DETAILED DESCRIPTION
[0028] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:
[0029] like Figure 1 to Figure 6 As shown, this embodiment provides a brush cleaning machine, wherein a cleaning barrel 3 is provided on the frame 1, a material inlet 4 and a power mechanism are provided at one end of the cleaning barrel 3, and a material outlet 5 is provided at the other end, and an auger 7 and a plurality of brush rollers 6 are provided in the cleaning barrel 3, as shown in FIG. Figure 1 As shown, in this embodiment, the feed port 4 is located above the power mechanism.
[0030] One end of the brush roller 6 passes through the cleaning barrel 3 and its end is connected to the output end of the power mechanism, and the other end is rotatably connected to the side wall of the cleaning barrel 3. Multiple brush rollers 6 are arranged inside the cleaning barrel 3 to form a "U"-shaped structure. The auger 7 is located in the "U"-shaped structure. The fixed shaft of the auger 7 is rotatably connected to the cleaning barrel 3. The end of the fixed shaft extending out of the cleaning barrel 3 is connected to the output end of the first motor 2. The distance between two adjacent brush rollers 6 is smaller than the size of the object to be cleaned. Figure 1 As shown, the first motor 2 is located above the discharge port 5 .
[0031] A sewage collection tank 8 is also provided at the lower part of the cleaning barrel 3, and a spray pipe 9 is also provided in the cleaning barrel 3. One end of the spray pipe 9 passes through the cleaning barrel 3 to connect to an external water source, and the other end is fixed to the side wall of the cleaning barrel 3; Figure 3 As shown, the sewage collection tank 8 is funnel-shaped, and the bottom of the funnel-shaped sewage collection tank 8 cooperates with the filtering mechanism. The filtering mechanism and the second motor 21 are both fixed on the frame 1.
[0032] A filter mechanism is provided below the sewage collection tank 8, and the filter mechanism includes a cabinet 10, a drawer 11 and a filter 12. The cabinet 10 is provided with a drawer 11, and the cabinet 10 is located below the sewage collection tank 8. The bottom surface of the drawer 11 is a filter 12, and a drain port 13 is provided at the bottom of the cabinet 10. At least two drawers 11 are provided;
[0033] In this embodiment, if Figure 3 As shown, considering the carrying capacity of impurities in the drawers and the volume for coordinated use, the drawers in the cabinet are set to two layers.
[0034] The power mechanism of the utility model can also adopt a conventional power mechanism, as long as it can realize the simultaneous rotation of multiple brush rollers 6. Specifically in this embodiment, the power mechanism includes a second motor 21, a plurality of transmission chains 22 and a sprocket. A rotating shaft 25 rotatably connected to the cleaning bucket 6 is fixed at one end of each brush roller 6 close to the power mechanism. A sprocket is provided at the end of the rotating shaft 25 extending out of the cleaning bucket 3. The output end of the second motor 21 is connected to the sprocket through the transmission chain 22.
[0035] Furthermore, if Figure 5 As shown, the sprocket includes a first sprocket 23 and a second sprocket 24, and the end of the rotating shaft 25 extending out of the cleaning barrel 3 is provided with the first sprocket 23 and the second sprocket 24. The output end of the second motor 21 is connected to the first sprockets 23 on the two rotating shafts 25 through a transmission chain 22. The two first sprockets 23 are transmission sprockets. The second sprocket 24 fixed on the same rotating shaft 25 as the transmission sprocket drives the second sprocket 24 on the adjacent rotating shaft 25 to rotate through the transmission chain 22, and so on, so that the synchronous rotation of multiple brush rollers 6 can be achieved.
[0036] As an implementation method, the sprocket is a double-row sprocket. The double-row sprocket is a preferred embodiment of this embodiment. At the same time, another implementation method of this embodiment can also replace the double-row sprocket with two independent sprockets fixedly connected to the rotating shaft 25, such as Figure 6 As shown, the double-row sprocket is connected to the rotating shaft 25 through a flat key transmission, and the double-row sprocket is fixed to the end of the rotating shaft 25 through a washer and a bolt. The end of the rotating shaft 25 is provided with a screw hole that cooperates with the bolt to facilitate the assembly of the double-row sprocket.
[0037] As an implementation method, a rotating shaft 25 rotatably connected to the washing bucket 3 is fixed to one end of each brush roller 6 close to the power mechanism, and the rotating shaft 25 is rotatably connected to the washing bucket 3 through a bearing 31 in a direction away from the brush roller 6. Figure 6 As shown, the bearing 31 is mounted on the rotating shaft 25 through a bearing seat 32, and the bearing seat 32 is fixed on the side wall of the cleaning machine.
[0038] As an implementable embodiment, a rotating shaft 25 rotatably connected to the cleaning bucket 3 is fixed to one end of each brush roller 6 close to the power mechanism, and a mounting groove 41 is provided at the other end of the brush roller 6 away from the power mechanism. The mounting groove 41 is provided with a limit plate 42, a bearing 31, a hole card 43 and a skeleton oil seal from the bottom of the groove to the groove mouth. A tail shaft 44 is also provided inside the mounting groove 41. The bearing 31 is provided at the end of the tail shaft 44 close to the brush roller 6. The hole card 43 and the limit plate 42 are used to fix the bearing 31. The end of the tail shaft 44 away from the brush roller 6 passes through the side wall of the cleaning bucket 3 and is detachably connected to the cleaning bucket 3.
[0039] like Figure 6 As shown, the brush roller 6 is provided with one end of a mounting groove 41, and a tail shaft 44 is used to limit the position of the brush roller 3. The tail shaft 44 is detachably connected to the side wall of the cleaning barrel 3. The outer end of the brush roller 41 is provided with a thread and is fixed to the side wall of the cleaning barrel 3 by a nut. The tail shaft 44 can be pulled out by removing the nut. The tail shaft 44 is interference fit with the skeleton oil seal to prevent water from entering the bearing 31 from the gap.
[0040] As an implementable embodiment, the cleaning bucket 3 includes an upper cover 52, a side panel and a frame 51 for fixing the side panel, the upper cover 52 of the cleaning bucket 3 is detachably connected to the frame 51, the side panel includes an upper side panel 53 and a lower side panel 54, the lower side panel 54 is fixed to the frame 51, the lower end of the upper side panel 53 is hinged to the upper end of the lower side panel 54, and the upper end of the upper side panel 53 is detachably connected to the frame 51.
[0041] Furthermore, if Figure 1 , Figure 2 and Figure 4As shown, the upper cover 52 of the cleaning barrel 3 is in contact connection with the frame 51, and the upper side plate 53 is fixed together with the frame 51 by a buckle. When the cleaning barrel 3 needs to be cleaned inside after a long operation, the upper cover 52 is removed, and then the buckle is opened. The upper side plate 53 is hinged with the lower side plate 54. The upper side plate 53 can be opened by pulling the handle on the upper side plate 53, and then cleaning can be carried out. After cleaning, the upper side plate 53 and the upper cover 52 can be installed.
[0042] As an implementable embodiment, protective covers are provided on the outer sides of the first motor 2, the second motor 21 and the power mechanism.
[0043] When it is necessary to wash the fruits and vegetables, the fruits and vegetables enter the cleaning barrel 3 through the feed port 4. Driven by the first motor 2, the auger 7 works, and the spray pipe 9 connected to the external water source sprays the fruits and vegetables through the spray port. The second motor 21 works synchronously, and drives the first sprocket 23 to rotate through the transmission chain 22. The second sprocket 24 fixed on the same rotating shaft 25 as the first sprocket 23 drives the second sprocket 24 on the adjacent rotating shaft 25 to rotate through the transmission chain 22, and the transmission connection is sequentially realized to realize the rotation of the brush roller 6 inside the cleaning barrel 3. During the cleaning process, as the fruits and vegetables move toward the discharge port 5 driven by the auger 7, the dirt and agricultural residues on the fruits and vegetables are cleaned into the sewage collection tank 8 by the brush roller 6 and the spray pipe 9. The upper end of the cabinet 10 is open. When the waste water flows to the cabinet 10, the waste water passes through the filter screen 12 on the drawer 11 to leave the impurities inside the drawer 11, which is convenient for subsequent cleaning. The lower part of the cabinet 10 is connected to the drain port 13, and the waste water can be directly discharged.
[0044] The embodiments described above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made based on the structures, features and principles described in the patent scope of the present invention should be included in the patent application scope of the present invention.
Claims
1. A brush cleaning machine, comprising a frame (1) and a first motor (2), characterized in that: The frame (1) is provided with a cleaning barrel (3), one end of the cleaning barrel (3) is provided with a material inlet (4) and a power mechanism, and the other end is provided with a material outlet (5), and the cleaning barrel (3) is provided with an auger (7) and a plurality of brush rollers (6); One end of the brush roller (6) passes through the cleaning barrel (3) and its end is connected to the output end of the power mechanism, and the other end is rotatably connected to the side wall of the cleaning barrel (3). A plurality of brush rollers (6) are arranged inside the cleaning barrel (3) to form a "U"-shaped structure. The auger (7) is located inside the "U"-shaped structure. The fixed shaft of the auger (7) is rotatably connected to the cleaning barrel (3). The end of the fixed shaft extending out of the cleaning barrel (3) is connected to the output end of the first motor (2). The distance between two adjacent brush rollers (6) is smaller than the size of the object to be cleaned. A sewage collection tank (8) is also provided at the bottom of the cleaning barrel (3), and a spray pipe (9) is also provided in the cleaning barrel (3). One end of the spray pipe (9) passes through the cleaning barrel (3) to connect to an external water source, and the other end is fixed to the side wall of the cleaning barrel (3).
2. A brush cleaning machine according to claim 1, characterized in that: A filter mechanism is provided below the sewage collection tank (8), the filter mechanism comprising a cabinet (10), a drawer (11) and a filter net (12); the cabinet (10) is provided with a drawer (11), the cabinet (10) is located below the sewage collection tank (8), the bottom surface of the drawer (11) is a filter net (12), and a drain outlet (13) is provided at the bottom of the cabinet (10).
3. A brush cleaning machine according to claim 2, characterized in that: At least two drawers (11) are provided.
4. A brush cleaning machine according to claim 1, characterized in that: The power mechanism comprises a second motor (21), a plurality of transmission chains (22) and a sprocket. A rotating shaft (25) rotatably connected to the cleaning bucket (3) is fixed to one end of each brush roller (6) close to the power mechanism. A sprocket is provided at the end of the rotating shaft (25) extending out of the cleaning bucket (3). The output end of the second motor (21) is connected to the sprocket via the transmission chain (22).
5. A brush cleaning machine according to claim 4, characterized in that: The sprocket is a double-row sprocket.
6. A brush cleaning machine according to claim 1, characterized in that: A rotating shaft (25) rotatably connected to the cleaning bucket (3) is fixed to one end of each brush roller (6) close to the power mechanism, and the rotating shaft (25) is rotatably connected to the cleaning bucket (3) via a bearing (31) in a direction away from the brush roller (6).
7. A brush cleaning machine according to claim 1, characterized in that: A rotating shaft (25) rotatably connected to the cleaning bucket (3) is fixed to one end of each brush roller (6) close to the power mechanism, and a mounting groove (41) is provided at the other end of the brush roller (6) away from the power mechanism. The mounting groove (41) is provided with a limiting plate (42), a bearing (31), a hole clamp (43) and a skeleton oil seal in sequence from the bottom to the groove mouth. A tail shaft (44) is also provided inside the mounting groove (41). The bearing (31) is provided at the end of the tail shaft (44) close to the brush roller (6). The hole clamp (43) and the limiting plate (42) are used to fix the bearing (31). The end of the tail shaft (44) away from the brush roller (6) passes through the side wall of the cleaning bucket (3) and is detachably connected to the cleaning bucket (3).
8. A brush cleaning machine according to claim 1, characterized in that: The cleaning bucket (3) comprises an upper cover (52), a side plate and a frame (51) for fixing the side plate. The upper cover (52) of the cleaning bucket (3) is detachably connected to the frame (51). The side plate comprises an upper side plate (53) and a lower side plate (54). The lower side plate (54) is fixed to the frame (51). The lower end of the upper side plate (53) is hinged to the upper end of the lower side plate (54). The upper end of the upper side plate (53) is detachably connected to the frame (51).
9. A brush cleaning machine according to claim 1, characterized in that: The sewage collection tank (8) is funnel-shaped.
10. A brush cleaning machine according to claim 2, characterized in that: Protective covers are provided on the outsides of the first motor (2), the second motor (21) and the power mechanism.