Solid waste treatment device for cement kiln
By introducing the screening function of crushing rollers and filter plates into the solid waste treatment device of cement kiln, combined with the vibration structure, the problem of uneven slag particles after crushing is solved, and the treatment efficiency and recycling value are improved.
Patent Information
- Application Number
- CN202323252864.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2033-11-30
AI Technical Summary
The existing cement kiln solid waste treatment device does not have the screening function after crushing the slag, resulting in uneven slag particles after crushing, affecting subsequent recycling and use, and reducing the working efficiency and use value of the treatment device.
A solid waste treatment device for cement kilns is designed, including a treatment tank, a crushing roller and a filter plate. Crushing by installing a crushing roller, and after crushing, a filter plate is used for screening, combining a fixed cover, motor, counterweight block and spring structure, the vibration of the filter plate and better filtration effect are achieved.
Through the uniform fragment treatment after screening, the uniformity of the slag particle size is improved, the working efficiency of the treatment device is enhanced, and the recycling value of the slag is improved.
Smart Images

Figure CN222586684U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement kilns, in particular to a solid waste treatment device for cement kilns. Background Art
[0002] When processing cement, it needs to go through processes such as crushing, pre-homogenization, raw material preparation, preheating and decomposition, cement clinker burning, and cement grinding. During the burning process, the solid waste discharged from the cement kiln is slag. The amount of discharged slag is very large and should be comprehensively utilized. Slag can be made into cast stone products, slag bricks or blown into slag wool for thermal insulation. Slag can also replace sand and gravel as ballast. Slag has been widely used in various fields of industrial and agricultural production in the world. Before being recycled, the slag often needs to be crushed for easy transportation and processing.
[0003] For example, in the utility model patent with announcement number CN215843186U, a cement kiln solid waste treatment equipment is disclosed, including a lower hopper, a conical crushing barrel, a pulverizing barrel, a first pulverizing member, a second pulverizing member, and a driving mechanism for driving the first pulverizing member and the second pulverizing member to pulverize solid waste, the lower hopper is located at the upper end of the conical crushing barrel and the two are interconnected, the conical crushing barrel is located at the upper end of the pulverizing barrel and the two are interconnected; the first pulverizing member is located in the conical crushing barrel, and there is a gap between the first pulverizing member and the center hole of the conical crushing barrel; the second pulverizing member is located in the pulverizing barrel.
[0004] However, in the treatment of coal-fired slag, the slag needs to be crushed into uniform particles for subsequent recycling. However, the device does not have a screening function after crushing the slag, which can easily lead to uneven crushed slag particles and inconvenience for subsequent recycling, thereby reducing the working efficiency of the slag treatment device and reducing the use value of the slag treatment device. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a solid waste treatment device for a cement kiln, which solves the technical problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a solid waste treatment device for a cement kiln, comprising a treatment tank, a crushing roller, and a filter plate; the crushing rollers are a pair, and the pair of crushing rollers are rotatably installed in the treatment tank, and the filter plate is installed on the treatment tank below the pair of crushing rollers, a fixed cover is fixedly installed at the center of the bottom of the filter plate, a first motor is fixedly installed at the bottom of the fixed cover, a rotating shaft is fixedly installed at the driving end of the first motor, the other end of the rotating shaft extends into the fixed cover and is fixedly installed with a counterweight block, a pair of spring grooves are opened on the side walls of the treatment tank on both sides of the filter plate, and the fixing rods on both sides of the filter plate are placed in the spring grooves, and a pair of springs are relatively fixedly connected in the spring grooves, and the other ends of the pair of springs are fixedly connected to the fixing rods; a feed pipe is fixedly connected to the top of the treatment tank, and a feed hopper is fixedly connected to the top of the feed pipe.
[0007] Preferably, a screw conveyor is fixedly installed on the side wall of the processing tank, a discharge port is opened on the side wall of the processing tank, the discharge port is connected to the feed end of the screw conveyor, the discharge end of the screw conveyor is fixedly connected to a conveying pipe, and the other end of the conveying pipe is fixedly connected to the feed pipe.
[0008] Preferably, the conveying pipe is arranged so that the side connected to the feeding pipe is the low side, and the side connected to the screw conveyor is the high side.
[0009] Preferably, an electric telescopic rod is fixedly mounted on the side wall of the processing tank, a push plate is fixedly mounted on the telescopic end of the electric telescopic rod, and the bottom of the push plate is in contact with the upper surface of the filter plate.
[0010] Preferably, a sealing cover is hinged on the feed hopper.
[0011] Preferably, two mutually meshing driving gears and driven gears are rotatably mounted on the rear side wall of the processing tank, the driving gear and the driven gear are respectively fixedly connected to a pair of the crushing rollers, and a second motor that drives the driving gear to rotate is fixedly mounted on the rear side wall of the processing tank.
[0012] Preferably, a discharge pipe is fixedly connected to the bottom of the processing tank, and a valve is provided on the discharge pipe.
[0013] Preferably, a pair of guide plates are fixedly mounted on the top wall of the processing tank below the feed pipe.
[0014] Beneficial Effects
[0015] The utility model provides a solid waste treatment device for a cement kiln, which has the following beneficial effects.
[0016] 1. The crushed slag can be screened by installing a filter plate, so that the slag falling through the filter plate is uniformly broken into pieces that meet the requirements. A fixed cover is installed to facilitate the installation of the first motor. Starting the first motor can drive the rotating shaft to rotate. Since the counterweight block is only arranged on one side of the rotating shaft, the counterweight block can be driven to rotate when the rotating shaft rotates, thereby driving the fixed cover and the filter plate to vibrate, thereby achieving a better filtering effect. The vibration of the filter plate can also prevent the slag from blocking the filter plate holes to a certain extent. A spring is installed to facilitate the up and down vibration of the filter plate. Through this structure, the particle size of the crushed slag can be made more uniform, thereby improving the working efficiency of the device. A feed pipe and a feed hopper are installed to allow the slag to be crushed to pass through the feed hopper and the feed pipe;
[0017] 2. By installing a screw conveyor, the slag with a larger diameter remaining on the filter plate after being filtered by the filter plate can be passed into the screw conveyor. Starting the screw conveyor can lift this part of the slag into the conveying pipe. By installing a conveying pipe, the slag entering the conveying pipe can enter the processing tank again through the feed pipe for crushing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the internal structure of the utility model;
[0019] Figure 2 for Figure 1 A is an enlarged schematic diagram;
[0020] Figure 3 for Figure 1 A magnified schematic diagram of B;
[0021] Figure 4 It is a top view of the utility model.
[0022] In the figure: 1. treatment tank; 2. crushing roller; 3. filter plate; 4. fixed cover; 5. first motor; 6. rotating shaft; 7. counterweight block; 8. spring slot; 9. spring; 10. screw conveyor; 11. discharge port; 12. conveying pipe; 13. feed pipe; 14. feed hopper; 15. sealing cover; 16. electric telescopic rod; 17. push plate; 18. discharge pipe; 19. driving gear; 20. driven gear; 21. guide plate; 22. second motor. DETAILED DESCRIPTION
[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention, wherein the directional nouns such as "upper", "lower", etc. mentioned in this document are as follows: Figure 1 The orientation is used as a reference.
[0024] See also Figure 1-4The utility model provides a technical solution: a solid waste treatment device for a cement kiln, comprising a treatment tank 1, a crushing roller 2, and a filter plate 3; the crushing rollers 2 are a pair, and the pair of crushing rollers 2 are rotatably installed in the treatment tank 1, and the filter plate 3 is installed on the treatment tank 1 below the pair of crushing rollers 2, and a fixed cover 4 is fixedly installed at the center of the bottom of the filter plate 3, and a first motor 5 is fixedly installed at the bottom of the fixed cover 4. A rotating shaft 6 is fixedly installed at the driving end of the first motor 5, and the other end of the rotating shaft 6 extends into the fixed cover 4 and is fixedly installed with a counterweight 7. A pair of spring grooves 8 are opened on the side walls of the treatment tank 1 on both sides of the filter plate 3, and the fixing rods on both sides of the filter plate 3 are placed in the spring grooves 8, and a pair of springs 9 are relatively fixedly connected in the spring grooves 8, and the other ends of the pair of springs 9 are fixedly connected to the fixing rods; a feed pipe 13 is fixedly connected to the top of the treatment tank 1, and a feed hopper 14 is fixedly connected to the top of the feed pipe 13.
[0025] In this embodiment, the slag can be crushed by installing a crushing roller 2, and the crushed slag can be screened by installing a filter plate 3, so that the slag falling through the filter plate 3 is uniformly broken and meets the requirements. A fixed cover 4 is installed to facilitate the installation of a first motor 5. Starting the first motor 5 can drive the rotating shaft 6 to rotate. Since the counterweight block 7 is only arranged on one side of the rotating shaft 6, the counterweight block 7 can be driven to rotate when the rotating shaft 6 rotates, thereby driving the fixed cover 4 and the filter plate 3 to vibrate, thereby achieving a better filtering effect. The vibration of the filter plate 3 can also prevent the slag from blocking the holes of the filter plate 3 to a certain extent. A spring 9 is installed to facilitate the up and down vibration of the filter plate 3. The above structure can make the particle size of the crushed slag more uniform, which greatly improves the working efficiency of the device. The feeding pipe 13 and the feeding hopper 14 are installed so that the slag to be crushed can be passed through the feeding hopper 14 and the feeding pipe 13.
[0026] As an embodiment of the utility model, a screw conveyor 10 is fixedly installed on the side wall of the processing tank 1, and a discharge port 11 is opened on the side wall of the processing tank 1. The discharge port 11 is connected to the feed end of the screw conveyor 10. The discharge end of the screw conveyor 10 is fixedly connected to a conveying pipe 12, and the other end of the conveying pipe 12 is fixedly connected to the feed pipe 13.
[0027] In this embodiment, by installing a screw conveyor 10, the slag with a larger diameter remaining on the filter plate 3 after being filtered by the filter plate 3 can be passed into the screw conveyor 10. Starting the screw conveyor 10 can lift this part of the slag into the conveying pipe 12. By installing the conveying pipe 12, the slag entering the conveying pipe 12 can enter the processing tank 1 again through the feeding pipe 13 for crushing.
[0028] As an embodiment of the present invention, the conveying pipe 12 is configured such that the side connected to the feeding pipe 13 is the low side, and the side connected to the screw conveyor 10 is the high side.
[0029] As an embodiment of the utility model, an electric telescopic rod 16 is fixedly installed on the side wall of the processing tank 1, and a push plate 17 is fixedly installed on the telescopic end of the electric telescopic rod 16, and the bottom of the push plate 17 contacts the upper surface of the filter plate 3.
[0030] In this embodiment, by installing an electric telescopic rod 16 , starting the electric telescopic rod 16 can drive the push plate 17 to move, thereby facilitating pushing the slag on the filter plate 3 that needs to be crushed again into the screw conveyor 10 .
[0031] As an embodiment of the utility model, a sealing cover 15 is hinged on the feed hopper 14 .
[0032] In this embodiment, a sealing cover 15 is installed to prevent dust generated during the crushing process from overflowing the device and damaging the health of workers.
[0033] As an embodiment of the utility model, two mutually meshing driving gears 19 and driven gears 20 are rotatably installed on the rear side wall of the processing tank 1, and the driving gear 19 and the driven gear 20 are respectively fixedly connected to a pair of crushing rollers 2, and a second motor 22 that drives the driving gear 19 to rotate is fixedly installed on the rear side wall of the processing tank 1.
[0034] In this embodiment, by installing a second motor 22, starting the second motor 22 can drive the driving gear 19 to rotate, and the driving gear 19 can be engaged with the driven gear 20 to drive the driven gear 20 to rotate, thereby driving a pair of crushing rollers 2 to rotate relative to each other, thereby crushing the slag.
[0035] As an embodiment of the utility model, a discharge pipe 18 is fixedly connected to the bottom of the processing tank 1 , and a valve is provided on the discharge pipe 18 .
[0036] In this embodiment, a discharge pipe 18 is installed to discharge the slag after the crushing process, and a valve is provided to control the discharge amount of the slag.
[0037] As an embodiment of the utility model, a pair of guide plates 21 are fixedly installed on the top wall of the processing tank 1 below the feed pipe 13, which can play a guiding role during feeding and make the slag fall between the pair of crushing rollers 2.
[0038] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and does not explain the electrical control.
[0039] The working principle and use process of the utility model are as follows: when in use, the sealing cover 15 is opened, and the slag to be crushed is passed into the processing tank 1, and the second motor 22 is started to drive the driving gear 19 to rotate, and the driving gear 19 is meshed with the driven gear 20 to drive the driven gear 20 to rotate, thereby driving a pair of crushing rollers 2 to rotate relative to each other to crush the slag, and the first motor 5 is started to drive the rotating shaft 6 to rotate, thereby driving the counterweight block 7 to rotate, and then driving the fixed cover 4 and the filter plate 3 to vibrate, so that the slag falling on the filter plate 3 can be better filtered. The result is that the slag that meets the standards passes through the filter plate 3 and falls to the bottom of the processing tank 1, and the slag with a larger diameter remains on the filter plate 3. Starting the electric telescopic rod 16 can drive the push plate 17 to move, and the slag on the filter plate 3 can be pushed into the screw conveyor 10. Starting the screw conveyor 10 can lift the slag into the conveying pipe 12. After the slag enters the conveying pipe 12, it enters the processing tank 1 through the feeding pipe 13. This part of the slag is crushed again until the slag meets the requirements and can pass through the filter plate 3 and fall to the bottom of the processing tank 1. The slag can be discharged through the discharge pipe 18.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A solid waste treatment device for a cement kiln, comprising a treatment tank (1), characterized in that: The invention also comprises a crushing roller (2) and a filter plate (3); the crushing roller (2) is a pair, the pair of crushing rollers (2) are rotatably mounted in the processing tank (1), the filter plate (3) is mounted on the processing tank (1) below the pair of crushing rollers (2), a fixed cover (4) is fixedly mounted at the center of the bottom of the filter plate (3), a first motor (5) is fixedly mounted at the bottom of the fixed cover (4), a rotating shaft (6) is fixedly mounted at the driving end of the first motor (5), and the other end of the rotating shaft (6) extends to the fixed cover (4). A counterweight (7) is fixedly installed in the fixed cover (4); a pair of spring grooves (8) are provided on the side walls of the processing tank (1) located on both sides of the filter plate (3); the fixing rods on both sides of the filter plate (3) are placed in the spring grooves (8); a pair of springs (9) are relatively fixedly connected in the spring grooves (8); the other ends of the pair of springs (9) are fixedly connected to the fixing rods; a feed pipe (13) is fixedly connected to the top of the processing tank (1); and a feed hopper (14) is fixedly connected to the top of the feed pipe (13).
2. A solid waste treatment device for cement kiln according to claim 1, characterized in that: A screw conveyor (10) is fixedly mounted on the side wall of the processing tank (1), and a discharge port (11) is provided on the side wall of the processing tank (1). The discharge port (11) is communicated with the feed end of the screw conveyor (10), and a conveying pipe (12) is fixedly connected to the discharge end of the screw conveyor (10), and the other end of the conveying pipe (12) is fixedly connected to the feed pipe (13).
3. A solid waste treatment device for cement kiln according to claim 2, characterized in that: The conveying pipe (12) is arranged such that the side connected to the feeding pipe (13) is the low side, and the side connected to the screw conveyor (10) is the high side.
4. A cement kiln solid waste treatment device according to claim 1, characterized in that: An electric telescopic rod (16) is fixedly mounted on the side wall of the processing tank (1), a push plate (17) is fixedly mounted on the telescopic end of the electric telescopic rod (16), and the bottom of the push plate (17) is in contact with the upper surface of the filter plate (3).
5. The solid waste treatment device for cement kiln according to claim 1, characterized in that: A sealing cover (15) is hingedly connected to the feed hopper (14).
6. A solid waste treatment device for cement kiln according to claim 1, characterized in that: Two mutually meshing driving gears (19) and driven gears (20) are rotatably mounted on the rear side wall of the processing tank (1); the driving gears (19) and the driven gears (20) are respectively fixedly connected to a pair of crushing rollers (2); and a second motor (22) for driving the driving gears (19) to rotate is fixedly mounted on the rear side wall of the processing tank (1).
7. A solid waste treatment device for cement kiln according to claim 1, characterized in that: A discharge pipe (18) is fixedly connected to the bottom of the processing tank (1), and a valve is provided on the discharge pipe (18).
8. The solid waste treatment device for cement kiln according to claim 1, characterized in that: A pair of guide plates (21) are fixedly mounted on the top wall of the processing tank (1) below the feed pipe (13).
Citation Information
Patent Citations
Cement kiln solid waste treatment equipment
CN215843186U