Electrostatic separator for different materials

By designing push and crushing devices in an electrostatic sorter, the agglomerated materials trapped on the filter are automatically pushed and crushed, which solves the problems of material waste and filter clogging, and improves the sorting efficiency and the service life of the equipment.

CN222586877UActive Publication Date: 2025-03-11BAODING BAONAN MASCH EQUIP MFG CO LTD
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Patent Information

Application Number
CN202420679852.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-11
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

When existing electrostatic sorting machines deal with agglomerated materials, it is difficult to clean up the agglomerated materials stuck on the filter, resulting in waste of materials and clogged filters, affecting the normal operation of the sorting machine.

Method used

An electrostatic sorting machine is designed, including a push device and a crushing device. The push device drives the push plate to push the agglomerated material into the conveyor belt through the cylinder piston rod. The conveyor belt transports the material to the transfer box. The crushing plate and crushing protrusions in the transfer box crush the material into small particles to avoid clogging of the filter. At the same time, the scraper rod and slider assembly are used to scrape the material accumulated on the inner wall of the feed pipe to improve feed efficiency.

Benefits of technology

Automatic push and crushing of retained agglomerated materials is realized, material waste and filter clogging are avoided, and the sorting efficiency of the electrostatic sorter and the service life of the equipment are improved.

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Abstract

The utility model relates to the technical field of electrostatic sorting machines, in particular to an electrostatic sorting machine for different materials. According to the technical scheme, the sorting machine comprises a sorting machine box and further comprises a feeding pipe fixedly installed on the top of the sorting machine box, a feeding hopper is connected to the feeding pipe, a filter screen is arranged in the feeding hopper, and an installation frame is fixedly installed on the side, located on the feeding hopper, of the top of the sorting machine box. According to the utility model, automatic pushing and conveying of caked materials are realized, crushing and scattering of the caked materials are realized, meanwhile, materials accumulated on the inner wall of the feeding pipe are automatically scraped off, waste of the materials is avoided, the feeding efficiency is improved, and sorting of the electrostatic sorting machine is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrostatic separators, in particular to an electrostatic separator for different materials. Background Art

[0002] The electrostatic separator uses the difference in electrical properties of materials in a high-voltage electric field to achieve the purpose of sorting. When the materials are brought to the high-voltage electric field by the corona electrode through the rotating drum, the materials are subjected to various electrical forces, centrifugal forces, and gravity. Due to the different electrical properties of various materials, the force states are different, making the trajectory of the materials when they fall different, thus achieving the purpose of sorting.

[0003] For electrostatic separators for some materials, filters will be used to collect particles or impurities in the objects to be sorted to prevent them from entering the interior of the separator, thereby protecting the normal operation of the equipment and extending the service life of the equipment. However, some materials may have smaller agglomerated materials when feeding, and the crusher cannot effectively crush the smaller agglomerated materials. These agglomerated materials will be retained on the filter and cannot be effectively cleaned for a long time, which will not only waste materials but also likely clog the filter and affect the normal operation of the separator. Therefore, the present application proposes an electrostatic separator for different materials. Summary of the invention

[0004] The utility model aims to solve the problem of agglomerated materials being retained on a filter screen in the background technology and to provide an electrostatic separator for different materials.

[0005] The technical solution of the utility model is: an electrostatic separator for different materials, including a separator box, and also including:

[0006] A feed pipe is fixedly mounted on the top of the sorting machine box, the feed pipe is connected to a feed hopper, a filter is arranged in the feed hopper, and a mounting frame is fixedly mounted on the top of the sorting machine box on one side of the feed hopper;

[0007] A pushing device, which is arranged on the inner wall of the feed hopper and is used for automatically pushing and conveying the agglomerated materials retained on the filter screen;

[0008] The breaking device is connected to the pushing device and is used to break up the agglomerated materials.

[0009] Optionally, the pushing device includes a cylinder fixedly mounted on a mounting frame, a piston rod of the cylinder slidingly passing through the inner wall of the feed hopper and connected to a push plate, a through groove is opened on one side of the feed hopper, an outer wall of the through groove is connected to a transmission channel, and a conveyor belt is arranged on the transmission channel.

[0010] Optionally, a fixing plate is fixedly mounted on an outer wall of one side of the feed hopper, a sealing plate is slidably mounted on the fixing plate, and the sealing plate is slidably connected to the through groove.

[0011] Optionally, the crushing device includes a support rod fixedly mounted on the top of the sorting machine box, a transfer box connected to the transmission channel is fixedly mounted on the support rod, a rotating shaft rotates through the inner wall of the transfer box, a crushing disk is arranged on the rotating shaft, a plurality of crushing protrusions are arranged on the curved surface of the crushing disk, the bottom of the transfer box and the feed pipe are connected to the transmission pipe, a driving device is arranged on one side of the transfer box, and a scraping assembly is connected to one end of the rotating shaft.

[0012] Optionally, the driving device includes a driving motor fixedly mounted on one side of the transfer box, and an output shaft of the driving motor is fixedly connected to a rotating shaft.

[0013] Optionally, inclined plates are fixedly mounted on both sides of the inner wall of the transfer box, and a baffle is provided on one side of the outer wall of the transfer box.

[0014] Optionally, the scraping assembly includes a slide groove fixedly installed on one side of the feed pipe, a slider is slidably installed in the slide groove, a scraper rod is connected to the slider, a reciprocating screw rod threadably connected to the slider is rotatably installed in the slide groove, one end of the reciprocating screw rod is penetrated and connected with a first gear, a second gear is meshed on the first gear, and the second gear is fixedly connected to one end of the rotating shaft.

[0015] Compared with the prior art, the utility model has the following beneficial technical effects:

[0016] 1. By setting up a cylinder, a push plate, a through groove, a sealing plate, a transmission channel, a transfer box, a rotating shaft, a crushing disc and a crushing protrusion, the extension of the cylinder piston rod is used to drive the push plate to push the agglomerated materials into the transmission channel. Under the transmission of the conveyor belt, the agglomerated materials enter the transfer box and are driven by the crushing disc to rotate and crush the crushing protrusion, so that the agglomerated materials retained on the filter are automatically pushed and crushed back into the sorting box, avoiding material waste and preventing filter blockage.

[0017] 2. By setting the slide, slider, scraper, first gear and second gear, the second gear is rotated by the rotation of the rotating shaft, and the rotation of the second gear drives the first gear to rotate, and finally the reciprocating screw is rotated. While the material is crushed, the slider drives the scraper to scrape the inner wall of the feed pipe up and down, so that the material accumulated on the inner wall of the feed pipe is scraped off, which significantly improves the feeding efficiency and is beneficial to the sorting work of the electrostatic separator.

[0018] The utility model realizes automatic pushing and conveying of agglomerated materials, and realizes crushing and breaking up of agglomerated materials, and at the same time, the materials accumulated on the inner wall of the feed pipe are automatically scraped off, thereby avoiding waste of materials and improving feeding efficiency, which is beneficial to the sorting of the electrostatic separator. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A structural schematic diagram of an embodiment of the utility model is given;

[0020] Figure 2 A schematic diagram of a sealing plate connection structure of an embodiment of the utility model is given;

[0021] Figure 3 A schematic diagram of the internal structure of a transfer box according to an embodiment of the utility model is given;

[0022] Figure 4 A schematic diagram of a rotating shaft connection structure of an embodiment of the utility model is given;

[0023] Figure 5 The utility model is a schematic diagram of a scraper rod connection structure according to an embodiment of the present invention.

[0024] Figure numerals: 1. Sorting box; 2. Feed pipe; 3. Feed hopper; 4. Filter; 5. Mounting frame; 6. Cylinder; 7. Push plate; 8. Through groove; 9. Fixed plate; 10. Sealing plate; 11. Transmission channel; 12. Conveyor belt; 13. Transfer box; 14. Inclined plate; 15. Baffle; 16. Rotating shaft; 17. Crushing disc; 18. Crushing protrusion; 19. Driving motor; 20. Slide; 21. Sliding block; 22. Scraper rod; 23. Reciprocating screw; 24. First gear; 25. Second gear; 26. Transmission pipe; 27. Support rod. DETAILED DESCRIPTION

[0025] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0026] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0027] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] It should be noted that the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Example

[0032] like Figure 1 As shown, the utility model proposes an electrostatic separator for different materials, including a separator box 1, four supporting columns are fixedly installed at the bottom of the separator box 1, and the four supporting columns are connected with supporting feet, so that the separator box 1 can be placed more stably;

[0033] In addition, it also includes a feed pipe 2 fixedly installed on the top of the sorting machine box 1, the feed pipe 2 is connected to a feed hopper 3, a filter screen 4 is arranged in the feed hopper 3, the filter screen 4 is used to collect particles or impurities in the material, and enter the sorting machine box 1 through the feed hopper 3 and the feed pipe 2 for sorting, and a mounting frame 5 is fixedly installed on the top of the sorting machine box 1 on one side of the feed hopper 3.

[0034] like Figure 1 and Figure 2As shown, the electrostatic separator also includes a pushing device, which is arranged on the inner wall of the feed hopper 3 and is used for automatically pushing and conveying the agglomerated materials retained on the filter screen 4. The pushing device includes a cylinder 6 fixedly mounted on a mounting frame 5, and a piston rod of the cylinder 6 slides through the inner wall of the feed hopper 3 and is connected to a push plate 7. The push plate 7 is driven to move by the extension of the piston rod of the cylinder 6, so as to push the agglomerated materials to move;

[0035] Furthermore, a through slot 8 is provided on one side of the feed hopper 3, and an outer wall of the through slot 8 is connected to a transmission channel 11, and a conveyor belt 12 is provided on the transmission channel 11. The push plate 7 pushes the material through the through slot 8 to the conveyor belt 12, and the material is further automatically transported by the conveyor belt 12;

[0036] Furthermore, a fixing plate 9 is fixedly installed on the outer wall of one side of the feed hopper 3, and a sealing plate 10 is slidably installed on the fixing plate 9. The sealing plate 10 is slidably connected to the through groove 8, and the through groove 8 is opened or closed by sliding the sealing plate 10.

[0037] like Figure 3-5 As shown, the device also includes a breaking device, which is connected to the pushing device and is used to break up the powder of the agglomerated material. The breaking device includes a support rod 27 fixedly installed on the top of the sorting machine box 1, and a transfer box 13 connected to the transmission channel 11 is fixedly installed on the support rod 27. Inclined plates 14 are fixedly installed on both sides of the inner wall of the transfer box 13. The inclined plates 14 make the conveyed agglomerated materials better contact with the breaking device to achieve breaking. A baffle 15 is arranged on one side of the outer wall of the transfer box 13 to prevent the material from falling out during the conveying process.

[0038] Furthermore, a rotating shaft 16 is rotatably passed through the inner wall of the transfer box 13, a crushing disc 17 is arranged on the rotating shaft 16, and a plurality of crushing protrusions 18 are arranged on the curved surface of the crushing disc 17. A transmission pipe 26 is connected to the bottom of the transfer box 13 and the feed pipe 2. The rotation of the rotating shaft 16 drives the rotation of the crushing disc 17, so that the crushing protrusions 18 crush the agglomerated materials, and then the materials are transported back to the sorting machine box 1 through the transmission pipe 26.

[0039] In addition, a driving device is provided on one side of the transfer box 13, and the driving device includes a driving motor 19 fixedly installed on one side of the transfer box 13, and the output shaft of the driving motor 19 is fixedly connected to the rotating shaft 16. When the driving motor 19 is started, the rotating shaft 16 rotates, thereby driving the crushing protrusion 18 to rotate and crush the agglomerated materials;

[0040] Furthermore, one end of the rotating shaft 16 is connected to a scraping assembly, which includes a slide groove 20 fixedly installed on one side of the feed pipe 2, a slider 21 is slidably installed in the slide groove 20, and a scraping rod 22 is connected to the slider 21. The slider 21 slides up and down in the slide groove 20 to drive the scraping rod 22 to scrape the inner wall of the feed pipe 2 up and down, so as to prevent excessive material from accumulating on the inner wall and causing the feeding speed of the feed pipe 2 to slow down;

[0041] It is worth mentioning that a reciprocating screw 23 threadedly connected to the slider 21 is rotatably installed in the slide groove 20, one end of the reciprocating screw 23 is penetrated and connected with a first gear 24, a second gear 25 is meshed on the first gear 24, and the second gear 25 is fixedly connected to one end of the rotating shaft 16. When the rotating shaft 16 rotates, the second gear 25 is driven to rotate, and the rotation of the second gear 25 drives the first gear 24 to rotate, and finally the reciprocating screw 23 is rotated.

[0042] Working principle: the push plate 7 is pushed by the extension of the piston rod of the cylinder 6, and the sliding sealing plate 10 makes the through groove 8 open. The push plate 7 pushes the agglomerated material onto the conveyor belt 12, and the agglomerated material is driven into the transfer box 13 through the conveying of the conveyor belt 12. The driving motor 19 is started to rotate the rotating shaft 16, and the rotation of the rotating shaft 16 drives the crushing disk 17 to rotate, so that the crushing protrusion 18 continuously crushes the agglomerated material, and then returns to the sorting machine box 1 through the transmission pipe 26 for sorting after crushing, avoiding the waste of materials and the blockage of the filter 4. At the same time, the rotating shaft 16 drives the second gear 25 to rotate, and the rotation of the second gear 25 drives the first gear 24 to rotate, so that the reciprocating screw 23 rotates, so that the slider 21 drives the scraper 22 to scrape the inner wall of the feed pipe 2 up and down, to prevent the inner wall of the feed pipe 2 from accumulating too much material, resulting in the feed diameter of the feed pipe 2 becoming smaller, the feeding efficiency becoming slower, and affecting the sorting of the electrostatic separator.

[0043] The above-mentioned specific embodiments are only several optional embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. An electrostatic separator for different materials, comprising a separator box (1), characterized in that: Also includes: A feed pipe (2) is fixedly mounted on the top of the sorting machine box (1), the feed pipe (2) is connected to a feed hopper (3), a filter screen (4) is arranged in the feed hopper (3), and a mounting frame (5) is fixedly mounted on the top of the sorting machine box (1) and located on one side of the feed hopper (3); A pushing device, the pushing device being arranged on the inner wall of the feed hopper (3) and used for automatically pushing and conveying the agglomerated materials retained on the filter screen (4); The breaking device is connected to the pushing device and is used to break up the agglomerated materials.

2. An electrostatic separator for different materials according to claim 1, characterized in that: The pushing device comprises a cylinder (6) fixedly mounted on a mounting frame (5); a piston rod of the cylinder (6) slides through the inner wall of a feed hopper (3) and is connected to a push plate (7); a through groove (8) is provided on one side of the feed hopper (3); an outer wall of the through groove (8) is connected to a transmission channel (11); and a conveyor belt (12) is provided on the transmission channel (11).

3. An electrostatic separator for different materials according to claim 2, characterized in that: A fixing plate (9) is fixedly mounted on one side outer wall of the feed hopper (3), a sealing plate (10) is slidably mounted on the fixing plate (9), and the sealing plate (10) is slidably connected to the through groove (8).

4. An electrostatic separator for different materials according to claim 2, characterized in that: The crushing device comprises a support rod (27) fixedly mounted on the top of the sorting machine box (1), a transfer box (13) connected to the transmission channel (11) is fixedly mounted on the support rod (27), a rotating shaft (16) rotatably penetrates the inner wall of the transfer box (13), a crushing disc (17) is arranged on the rotating shaft (16), a plurality of crushing protrusions (18) are arranged on the curved surface of the crushing disc (17), a transmission pipe (26) is connected to the bottom of the transfer box (13) and the feed pipe (2), a driving device is arranged on one side of the transfer box (13), and a scraping assembly is connected to one end of the rotating shaft (16).

5. An electrostatic separator for different materials according to claim 4, characterized in that: The driving device comprises a driving motor (19) fixedly mounted on one side of the transfer box (13), and an output shaft of the driving motor (19) is fixedly connected to the rotating shaft (16).

6. An electrostatic separator for different materials according to claim 4, characterized in that: Inclined plates (14) are fixedly mounted on both sides of the inner wall of the transfer box (13), and a baffle (15) is arranged on one side of the outer wall of the transfer box (13).

7. An electrostatic separator for different materials according to claim 4, characterized in that: The scraping assembly comprises a slide groove (20) fixedly mounted on one side of the feed pipe (2), a slider (21) being slidably mounted in the slide groove (20), a scraping rod (22) being connected to the slider (21), a reciprocating screw (23) being rotatably mounted in the slide groove (20) and being threadedly connected to the slider (21), one end of the reciprocating screw (23) being penetrated and connected with a first gear (24), a second gear (25) being meshed with the first gear (24), and the second gear (25) being fixedly connected to one end of the rotating shaft (16).