Vertical powder spraying clamp for aluminum profile

By designing aluminium profile vertical powder spray jig, including rotary clamping and curing treatment, the problem of traditional clamping cannot rotate and cure is solved, and the uniformity of spraying and surface quality is improved.

CN222586972UActive Publication Date: 2025-03-11XINJIANG GANYUE ALUMINUM CO LTD
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Patent Information

Application Number
CN202420622419.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-03-11
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

Traditional aluminum profile fixtures cannot rotate when clamped and fixed, resulting in uneven spraying and lack of curing treatment, affecting surface quality.

Method used

A vertical powder spraying fixture for aluminum profiles is designed, including a support mechanism, a clamping mechanism and a curing mechanism. The clamping mechanism realizes the annular rotation and rotation of the aluminum profile by supporting the chassis, pressing the chassis and rotating the lever; the curing mechanism performs surface curing treatment through heating pipes and anti-heat plates.

Benefits of technology

The uniformity of aluminum profile spraying process is achieved, the problem of uneven spraying affects quality is avoided, and surface contamination is prevented through curing treatment, which improves the surface quality after spraying is completed.

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Abstract

The utility model discloses an aluminum profile vertical powder spraying clamp which comprises a supporting mechanism, a clamping mechanism erected above the supporting mechanism and a curing mechanism arranged on one side above the supporting mechanism, the supporting mechanism comprises a base, and a driving motor ring is fixedly installed at the bottom in the base. The utility model relates to the technical field of aluminum profile spraying processing. According to the vertical powder spraying clamp for the aluminum profile, a traditional clamping and fixing mode is improved, annular rotation and autorotation can be carried out when the aluminum profile is clamped and fixed through cooperation of the supporting bottom disc, the supporting top disc and the rotating top rod, and therefore spraying equipment can carry out comprehensive and uniform spraying machining on the aluminum profile; and the surface of the sprayed aluminum profile can be heated and cured by means of the heating pipe, the situation that dust and foreign matter in air pollute the surface in the moving process of the sprayed aluminum profile is avoided, and the surface quality of the sprayed aluminum profile is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile spraying processing, in particular to a vertical powder spraying fixture for aluminum profiles. Background Art

[0002] Aluminum profiles, also known as aluminum alloy profiles, are a type of non-ferrous metal structural material widely used in industry. They are obtained by hot melting, extrusion and other processes of aluminum rods to obtain aluminum materials with different cross-sectional shapes. Aluminum profiles are widely used in construction, aviation, transportation and other fields due to their light weight, high strength, corrosion resistance and easy processing. Aluminum profiles need to be powder-coated on their surfaces during processing. During the dust-collecting spraying process, a clamp is required to fix them. The "vertical powder spraying fixture for aluminum profiles" disclosed in the application number "CN219232793U" has solved the problem that the fixing fixture has great limitations when fixing profiles of different sizes. There is a technical disadvantage that the profiles of special sizes cannot be used, but in actual use, devices with similar structures still have many defects. For example, the aluminum profile cannot be rotated when it is clamped and fixed, so that when the spraying equipment sprays the aluminum profile on the fixture, the spraying is uneven, which affects the quality of the spraying of the aluminum profile; at the same time, the overall function is single, and the external equipment does not have the function of curing the surface of the aluminum profile after spraying. When the aluminum profile with no solidification on the surface moves, the dust in the air will be adsorbed to the surface, which will affect the overall appearance quality of the aluminum profile. For this reason, we have designed a vertical powder spraying fixture for aluminum profiles to solve the above problems. Utility Model Content

[0003] In view of the deficiencies of the prior art, the utility model provides a vertical powder spraying fixture for aluminum profiles, which solves the problem that the traditional fixtures cannot rotate the aluminum profiles when clamping and fixing them and cannot solidify their surfaces after spraying.

[0004] To achieve the above purpose, the utility model is implemented by the following technical solutions: a vertical powder spraying fixture for aluminum profiles, including a support mechanism and a clamping mechanism mounted above the support mechanism, and a curing mechanism on one side above the support mechanism, the support mechanism includes a base, a driving motor is fixedly installed at the bottom of the base, a slip ring is fixed at the top of the base, and a stabilizing disk connected to the output end of the driving motor is rotatably installed inside the slip ring;

[0005] The clamping mechanism comprises a supporting chassis, a clamping top plate and a column rod, a plurality of groups of clamping push rods are fixedly installed at equal distances on the bottom of the supporting chassis, and the output ends of the clamping push rods all penetrate the supporting chassis and are rotatably installed with a limited bottom rod, a plurality of groups of rotating motors are fixedly installed at equal distances on the top of the clamping top plate, and the output ends of the rotating motors all penetrate the clamping top plate and are fixedly installed with a rotating top rod corresponding to the limited bottom rod, the supporting chassis and the clamping top plate are fixedly installed at the bottom end and the top end of the column rod respectively, and an adjusting push rod is fixedly installed at the central position of the column rod;

[0006] The curing mechanism comprises a mounting cover, and a plurality of groups of heating tubes are fixedly mounted on the inner wall of the mounting cover via a mounting plate.

[0007] Preferably, an adjustment disk is fixedly mounted at the central position of the column rod, and a stabilizing rod is fixedly mounted on the inner side of the adjustment disk.

[0008] Preferably, a conductive ring is fixedly installed at the central position of the top of the base, and a plurality of sets of fixing plates are fixedly installed below the outside of the base.

[0009] Preferably, a heat reflector plate used in conjunction with the heating pipe is fixedly mounted on the inner wall of the mounting cover.

[0010] Preferably, a plurality of groups of sliding steel balls are rollingly mounted at the connection between the stabilizing disk and the slip ring.

[0011] Preferably, an annular plate is fixedly mounted on the bottom of the mounting cover, and a plurality of groups of assembly holes are arranged on the top of the annular plate.

[0012] Beneficial Effects

[0013] The utility model provides a vertical powder spraying fixture for aluminum profiles. Compared with the prior art, it has the following beneficial effects:

[0014] The vertical powder spraying fixture for aluminum profiles improves the traditional clamping and fixing method to support the coordination between the bottom plate, the top plate and the rotating top rod. The aluminum profile can be rotated in a circle and rotated when clamped and fixed, so that the spraying equipment can perform comprehensive and uniform spraying processing on the aluminum profile, avoiding the situation where uneven spraying affects the overall quality. The surface of the aluminum profile after spraying can be heated and cured with the help of a heating tube, avoiding the situation where dust and foreign matter in the air cause surface contamination during the movement of the aluminum profile after spraying, thereby improving the surface quality of the aluminum profile after spraying. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the installation of the clamping mechanism of the utility model;

[0017] Figure 3 It is a cross-sectional schematic diagram of the support mechanism of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the stabilizing disk of the utility model;

[0019] Figure 5 It is a schematic diagram of the column rod adjustment structure of the utility model;

[0020] Figure 6 It is a schematic diagram of the curing mechanism of the utility model;

[0021] In the figure: 1. supporting mechanism; 101. base; 102. fixing plate; 2. clamping mechanism; 201. supporting chassis; 202. clamping push rod; 203. limiting bottom rod; 204. pressing top plate; 205. rotating motor; 206. rotating top rod; 3. curing mechanism; 301. mounting cover; 302. heat reflection plate; 303. mounting plate; 304. heating tube; 305. annular plate; 306. assembly hole; 4. driving motor; 401. stabilizing disk; 402. slip ring; 403. sliding steel ball; 404. conductive ring; 5. column rod; 501. adjusting disk; 502. adjusting push rod; 503. stabilizing rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-6The utility model provides a technical solution: a vertical powder spraying fixture for aluminum profiles, comprising a supporting mechanism 1 and a clamping mechanism 2 mounted above the supporting mechanism 1, and a curing mechanism 3 on one side above the supporting mechanism 1, the supporting mechanism 1 comprising a base 101, a driving motor 4 is fixedly installed at the bottom of the base 101, a slip ring 402 is fixed above the base 101, and a stabilizing plate 401 connected to the output end of the driving motor 4 is rotatably installed inside the slip ring 402, the clamping mechanism 2 comprises a supporting chassis 201, a pressing top plate 204 and a column 5, and a plurality of clamping push rods 2 are fixedly installed at equal distances at the bottom of the supporting chassis 201 02, and the output ends of the clamping push rod 202 all pass through the supporting chassis 201 and are rotatably installed with a limiting bottom rod 203, and a plurality of sets of rotating motors 205 are fixedly installed at equal distances on the top of the pressing top plate 204, and the output ends of the rotating motors 205 all pass through the pressing top plate 204 and are fixedly installed with a rotating top rod 206 corresponding to the limiting bottom rod 203, the supporting chassis 201 and the pressing top plate 204 are respectively fixedly installed at the bottom and top ends of the column 5, and an adjusting push rod 502 is fixedly installed at the central position of the column 5, and the curing mechanism 3 includes a mounting cover 301, and a plurality of sets of heating tubes 304 are fixedly installed on the inner wall of the mounting cover 301 through a mounting plate 303.

[0024] Based on the above-mentioned structural setting, the vertical powder spraying fixture for aluminum profiles is composed of a supporting mechanism 1, a clamping mechanism 2 and a curing mechanism 3, wherein the supporting mechanism 1 is used to support and fix the fixture during operation to ensure the stability of the fixture during the clamping operation of the aluminum profile, the clamping mechanism 2 clamps and fixes the aluminum profile to facilitate the spraying equipment to spray powder paint on the surface of the aluminum profile, and the curing mechanism 3 solidifies the paint after the spraying equipment sprays the surface of the aluminum profile to avoid the surface of the aluminum profile after spraying being contaminated by particles in the air. Specifically, during the working process, the base 101 can support the bottom of the fixture when it is placed, and the base 101 increases The force-bearing area at the bottom of the clamp is increased, and the stability of the clamp during the placement operation is improved. The supporting chassis 201 supports the bottom of the aluminum profile, the limiting bottom rod 203 limits the bottom of the aluminum profile placed on the supporting chassis 201, and the pressing top plate 204 can press and fix the top of the aluminum profile. The rotating top rod 206 limits the top of the aluminum profile pressed and fixed by the pressing top plate 204, and the clamping push rod 202 extends to lift the limiting bottom rod 203 and the limited aluminum profile, so that the aluminum profile placed between the supporting chassis 201 and the pressing top plate 204 can be clamped and fixed, and when the clamping push rod 202 contracts, the spray The coated aluminum profile is taken out from the clamping mechanism 2, and the driving motor 4 can drive the supporting chassis 201, the pressing top plate 204 and the internally fixed aluminum profile to rotate through the column rod 5, so as to facilitate the external spraying equipment to spray the aluminum profile in a revolution manner. The rotating motor 205 can drive the clamped aluminum profile to rotate through the rotating top rod 206, so that the aluminum profile can be rotated when the spraying equipment is working. The self-rotation increases the uniformity of the spraying equipment when spraying the aluminum profile, avoids the situation where blind spots in the spraying affect the overall quality, and the slip ring 402 and the stabilizing plate 401 increase the bottom force area when the column rod 5 rotates, thereby improving the support The support bottom plate 201 and the pressing top plate 204 ensure stability when the aluminum profile is clamped and rotated. The adjusting push rod 502 can adjust the height of the pressing top plate 204 by extending it, so that the clamping mechanism 2 can clamp aluminum profiles of different lengths. The installation cover 301 supports and protects the heating tube 304 when it is in use, which increases the safety and stability of the heating tube 304 during operation. The heating tube 304 can cure the paint surface of the sprayed aluminum profile by heating, avoiding the situation where the paint surface of the aluminum profile is moved before it dries and is contaminated by particles and dust in the air, thereby improving the quality of the paint surface of the aluminum profile after spraying.

[0025] Further, an adjustment disk 501 is fixedly installed at the central position of the column 5, and a stabilizing rod 503 is fixedly installed on the inner side of the adjustment disk 501. Among them, the adjustment disk 501 and the stabilizing rod 503 can be reinforced when the adjustment push rod 502 adjusts the height of the column 5, thereby increasing the stability of the column 5 when the height is adjusted.

[0026] Furthermore, a conductive ring 404 is fixedly installed at the central position of the top of the base 101, and multiple sets of fixed plates 102 are fixedly installed below the outside of the base 101. Among them, the conductive ring 404 can supply power to the clamping push rod 202, the rotating motor 205 and the adjusting push rod 502 during the rotation operation, thereby avoiding the situation where the wires are entangled when supplying power to the clamping push rod 202, the rotating motor 205 and the adjusting push rod 502. The fixed plate 102 can fix the bottom of the base 101 by bolts, thereby increasing the stability of the base 101 when the clamp is used.

[0027] Furthermore, the inner wall of the mounting cover 301 is fixedly mounted with a heat reflector 302 used in conjunction with the heating tube 304. The heat reflector 302 can reflect and concentrate the heat generated by the heating tube 304 when it is in operation, thereby increasing the efficiency of the heating tube 304 in heating and curing the aluminum profile paint surface.

[0028] Furthermore, a plurality of sets of sliding steel balls 403 are rollingly mounted at the connection between the stabilizing disk 401 and the slip ring 402. The sliding steel balls 403 increase the smoothness of the two stabilizing disks 401 when rotating in the slip ring 402, and increase the stability of the fixture when rotating the aluminum profile.

[0029] Furthermore, an annular plate 305 is fixedly mounted on the bottom of the mounting cover 301, and a plurality of assembly holes 306 are arranged on the top of the annular plate 305. The annular plate 305 can support the bottom of the mounting cover 301, and the assembly holes 306 can be used to mount and fix the annular plate 305 through bolts, thereby increasing the convenience of mounting the mounting cover 301 and the stability during use.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vertical powder spraying fixture for aluminum profiles, characterized by: The invention comprises a support mechanism (1), a clamping mechanism (2) mounted above the support mechanism (1), and a curing mechanism (3) on one side above the support mechanism (1), wherein the support mechanism (1) comprises a base (101), a driving motor (4) is fixedly mounted at the bottom of the base (101), a slip ring (402) is fixedly mounted at the top of the base (101), and a stabilizing disk (401) connected to the output end of the driving motor (4) is rotatably mounted inside the slip ring (402); The clamping mechanism (2) comprises a supporting chassis (201), a pressing top plate (204) and a column (5); a plurality of clamping push rods (202) are fixedly installed at equal intervals on the bottom of the supporting chassis (201); the output ends of the clamping push rods (202) all penetrate the supporting chassis (201) and are rotatably installed with a limiting bottom rod (203); a plurality of rotating motors (205) are fixedly installed at equal intervals on the top of the pressing top plate (204); the output ends of the rotating motors (205) all penetrate the pressing top plate (204) and are fixedly installed with a rotating top rod (206) corresponding to the limiting bottom rod (203); the supporting chassis (201) and the pressing top plate (204) are fixedly installed at the bottom and top of the column (5) respectively; an adjusting push rod (502) is fixedly installed at the central position of the column (5); The curing mechanism (3) comprises a mounting cover (301), and a plurality of groups of heating tubes (304) are fixedly mounted on the inner wall of the mounting cover (301) via a mounting plate (303).

2. The vertical powder spraying fixture for aluminum profiles according to claim 1, characterized in that: An adjustment disk (501) is fixedly installed at the central position of the column rod (5), and a stabilizing rod (503) is fixedly installed on the inner side of the adjustment disk (501).

3. The vertical powder spraying fixture for aluminum profiles according to claim 1, characterized in that: A conductive ring (404) is fixedly mounted at the central position of the top of the base (101), and a plurality of sets of fixing plates (102) are fixedly mounted below the outside of the base (101).

4. The vertical powder spraying fixture for aluminum profiles according to claim 1, characterized in that: A heat reflection plate (302) used in conjunction with a heating pipe (304) is fixedly mounted on the inner wall of the mounting cover (301).

5. The vertical powder spraying fixture for aluminum profiles according to claim 1, characterized in that: A plurality of groups of sliding steel balls (403) are rollingly mounted at the connection between the stabilizing disk (401) and the sliding ring (402).

6. The vertical powder spraying fixture for aluminum profiles according to claim 1, characterized in that: An annular plate (305) is fixedly mounted on the bottom of the mounting cover (301), and a plurality of groups of assembly holes (306) are arranged on the top of the annular plate (305).

Citation Information

Patent Citations

  • Vertical powder spraying clamp for aluminum profile

    CN219232793U