Semi-automatic cleaning machine

Abstract

A semi-automatic cleaning machine comprises a machine box, a first groove, a second groove, a third groove, a fourth groove, a fifth groove, a sixth groove, a seventh groove, an eighth groove, a ninth groove, a tenth groove and an eleventh groove are formed in the machine box, and storage racks are movably arranged in the first groove, the second groove, the third groove, the fourth groove, the fifth groove, the sixth groove, the seventh groove, the eighth groove, the ninth groove, the tenth groove and the eleventh groove; a first throwing motor, a second throwing motor, a first slow pulling motor, a second slow pulling motor and a third slow pulling motor are further installed in the machine box. A first-section arm, a second-section arm, a first-section slow pulling arm, a second-section slow pulling arm and a third-section slow pulling arm are arranged on the front portion of the machine box in an up-down moving mode. The functions of high efficiency, stable heating temperature control and liquid level protection of an automatic machine can be effectively combined, the defect of flexible production of the machine is overcome through experience of skilled workers, and the yield of the semi-automatic cleaning machine is three times that of the automatic cleaning machine.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic cleaning machines, in particular to a semi-automatic cleaning machine. Background Art

[0002] Automatic cleaning machines are suitable for occasions with low product shipments, slow product replacement cycles, and inability to provide quick and efficient feedback based on the different cleanliness levels of the same batch of incoming products. When the product shipments are small, the cleaning time, throwing time, slow pulling time, and drying time must be adjusted for this batch of products. In addition, the cleanliness levels of the same model and batch of products vary, and poor cleaning results result in batch rework. Utility Model Content

[0003] In order to solve the above problems and overcome the shortcomings of the prior art, a more efficient semi-automatic cleaning machine is provided, which combines automatic and precise control with manual operation and can be flexibly used according to the experience of workers, including a chassis, on which slots 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 and 11 are arranged, and racks are movably arranged in slots 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 and 11;

[0004] The chassis is also equipped with a throwing motor 1, a throwing motor 2, a slow-pull motor 1, a slow-pull motor 2 and a slow-pull motor 3;

[0005] The front part of the chassis is provided with a first-stage arm, a second-stage arm, a first-stage slow-pull arm, a second-stage slow-pull arm and a third-stage slow-pull arm in a manner that they can move up and down;

[0006] The first throwing motor is connected to one section of the arm and drives the first section of the arm to move up and down repeatedly. The second throwing motor is connected to the second section of the arm and drives the second section of the arm to move up and down repeatedly. The first slow-pull motor is connected to one section of the slow-pull arm and drives the first section of the slow-pull arm to move up and down. The second slow-pull motor is connected to the second section of the slow-pull arm and drives the second section of the slow-pull arm to move up and down. The third slow-pull motor is connected to the third section of the slow-pull arm and drives the third section of the slow-pull arm to move up and down.

[0007] Sprinkler heads are arranged around the interior of tank 4;

[0008] Ultrasonic generators are arranged inside the slots one, two, three, five, six, seven and eight;

[0009] Heating rods are arranged inside the slots 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10;

[0010] A drying heating rod and an agitating fan are arranged inside the trough 11.

[0011] Furthermore, slot one, slot two, slot three, slot four, slot five, slot six, slot seven, slot eight, slot nine, slot ten and slot eleven are all slot body structures with an open upper end.

[0012] Furthermore, racks are fixedly installed on the first arm and the second arm. Three racks are installed on the first arm, and the three racks on the first arm correspond to slot one, slot two and slot three. Four racks are installed on the second arm, and the four racks on the second arm correspond to slot five, slot six, slot seven and slot eight.

[0013] Furthermore, the first throwing motor and the second throwing motor are connected to a frequency converter.

[0014] Furthermore, slot nine and slot ten are equipped with one-touch circulation buttons, and the one-touch circulation buttons on slot nine and slot ten are electrically connected to slow-pull motor one and slow-pull motor two, respectively;

[0015] An upper detection switch and an alarm are installed above slot nine and slot ten. The upper detection switch is electrically connected to the alarm. When the storage rack moves upward to the height of the upper detection switch, the alarm is automatically triggered.

[0016] Furthermore, the filtration pumps are connected inside the tanks one, two and three, the spray head inside the tank four is connected to the spray pump, the tank four is connected to a reset button, and the reset button is electrically connected to the spray pump.

[0017] Furthermore, low liquid level switches are provided inside slot one, slot two, slot three, slot four, slot five, slot six, slot seven, slot eight, slot nine and slot ten. When the liquid level is lower than the low liquid level switch, the low liquid level switch is automatically activated.

[0018] Furthermore, the throwing motor 1, the throwing motor 2, the slow-pull motor 1 and the slow-pull motor 2 are all connected with a non-reset button.

[0019] Furthermore, emergency stop buttons are provided at the front, middle and rear of the chassis, and the emergency stop buttons are electrically connected to the main circuit for controlling the emergency stop of the semi-automatic cleaning machine.

[0020] Furthermore, temperature control sensors are provided inside slot one, slot two, slot three, slot five, slot six, slot seven, slot eight, slot nine, slot ten and slot eleven.

[0021] The beneficial effects of the utility model are:

[0022] It can effectively combine the high efficiency of automatic machines, control the heating temperature stability and liquid level protection functions, and use the experience of skilled workers to make up for the lack of flexible production of machines. This semi-automatic cleaning machine has a productivity three times that of automatic cleaning machines. Emergency stop buttons are added to the front, middle and rear sections of the machine to effectively ensure the safety of workers. Adding inverters to the first and second throwing motors can combine machine and manual throwing. If the cleanliness of the incoming materials is poor, the cleaning time can be appropriately extended and the manual throwing amplitude can be increased to ensure production quality. The spray tank is changed from above the product to around the product, which can increase the cleaning area and improve the cleaning angle. Adding an ultrasonic power control relay effectively protects the vibrator. Slots nine and ten are equipped with a one-button cycle button. When the button is pressed, the motor will automatically lower the material into the water. After waiting for the time set on the touch screen at the bottom, it will automatically rise to the discharge position and trigger the alarm to work, prompting workers that there is material waiting to be transferred out. Press the button to trigger the next cycle, saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the top view structure of the utility model;

[0025] In the attached figure:

[0026] 1. Chassis, 2. Slot one, 3. Slot two, 4. Slot three, 5. Slot four, 6. Slot five, 7. Slot six, 8. Slot seven, 9. Slot eight, 10. Slot nine, 11. Slot ten, 12. Slot eleven. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the present invention more clear, the following will be combined with the appendix of the present invention. Figure 1 ~Attached Figure 2 , the utility model is described in more detail.

[0028] The semi-automatic cleaning machine provided by the utility model comprises a chassis 1, on which a slot 1 2, a slot 2 3, a slot 3 4, a slot 4 5, a slot 5 6, a slot 6 7, a slot 7 8, a slot 8 9, a slot 9 10, a slot 10 11 and a slot 11 12 are arranged, and racks are arranged in a movable manner in the slot 1 2, the slot 2 3, the slot 3 4, the slot 4 5, the slot 5 6, the slot 6 7, the slot 7 8, the slot 8 9, the slot 9 10, the slot 10 11 and the slot 11 12; a throwing motor 1, a throwing motor 2, a slow-pull motor 1, a slow-pull motor 2 and a slow-pull motor 3 are also installed in the chassis 1; a first arm, a second arm, a first slow-pull arm, a second slow-pull arm and a third slow-pull arm are arranged at the front of the chassis 1 in a manner that they can move up and down; the throwing motor 1 is connected to the first arm and drives the first arm to move up and down repeatedly, and the throwing motor 1 Motor 2 is connected to the second arm and drives the second arm to move up and down repeatedly, slow-pull motor 1 is connected to one slow-pull arm and drives one slow-pull arm to move up and down, slow-pull motor 2 is connected to the second slow-pull arm and drives the second slow-pull arm to move up and down, slow-pull motor 3 is connected to the third slow-pull arm and drives the third slow-pull arm to move up and down; a spray head is arranged around the inside of slot 4 5; ultrasonic generators are arranged inside slot 1 2, slot 2 3, slot 3 4, slot 5 6, slot 6 7, slot 7 8 and slot 8 9; heating rods are arranged inside slot 1 2, slot 2 3, slot 3 4, slot 4 5, slot 5 6, slot 6 7, slot 7 8, slot 8 9, slot 9 10 and slot 11; drying heating rods and agitating fans are arranged inside slot 11; slot 12, slot 2 3, slot 3 4, slot 4 5, slot 5 6, slot Slot 6 7, slot 7 8, slot 8 9, slot 9 10, slot 11 and slot 11 12 are all slot structures with upper ends open; racks are fixedly installed on the first arm and the second arm, three racks are installed on the first arm, and the three racks on the first arm correspond to slot 1 2, slot 2 3 and slot 3 4, four racks are installed on the second arm, and the four racks on the second arm correspond to slot 5 6, slot 6 7, slot 7 8 and slot 8 9; the throwing motor 1 and the throwing motor 2 are connected with a frequency converter; slot 9 10 and slot 11 are equipped with a one-key circulation button, and the one-key circulation buttons on slot 9 10 and slot 11 are electrically connected to the slow-pull motor 1 and the slow-pull motor 2 respectively; upper detection switches and alarms are installed above slots 9 10 and 11, and the upper detection switches are electrically connected to the alarm. When the storage rack moves upward to the height of the upper detection switch, the alarm is automatically triggered; a filter pump is connected inside slot 1 2, slot 2 3 and slot 3 4, a spray head inside slot 4 5 is connected to a spray pump, and slot 4 5 is connected to a reset button, which is electrically connected to the spray pump; a low liquid level switch is arranged inside slot 1 2, slot 2 3, slot 3 4, slot 4 5, slot 5 6, slot 6 7, slot 7 8, slot 8 9, slot 9 10 and slot 10 11, and when the liquid level is lower than the low liquid level switch, the low liquid level switch is automatically started; the throwing motor 1, the throwing motor 2, the slow pull motor 1 and the slow pull motor 2 are all connected to non-reset buttons; emergency stop buttons are arranged at the front, middle and rear of the chassis 1, and the emergency stop button is electrically connected to the main circuit for controlling the emergency stop of the semi-automatic cleaning machine;Temperature control sensors are arranged inside slot 1 2, slot 2 3, slot 3 4, slot 5 6, slot 6 7, slot 7 8, slot 8 9, slot 9 10, slot 10 11 and slot 11 12. ;

[0029] The embodiments of the present invention are as follows:

[0030] The semi-automatic cleaning machine comprises a chassis 1, on which are arranged slot 1 2, slot 2 3, slot 3 4, slot 4 5, slot 5 6, slot 6 7, slot 7 8, slot 8 9, slot 9 10, slot 10 11 and slot 11 12, all of which are fixedly mounted on the front of the chassis 1. The slot 1 2, slot 2 3, slot 3 4, slot 4 5, slot 5 6, slot 6 7, slot 7 8, slot 8 9, slot 9 10, slot 10 11 and slot 11 12 are all slot structures with an upper end opening, and liquid for cleaning is contained in the slot body. In order to ensure the cleaning effect and safety of use, the slot 1 2, slot 2 3, slot 3 4, slot 4 5, slot 5 6, slot 6 7, slot 7 8, slot 8 9, slot 9 10 and slot 10 11 are internally provided with a low liquid level switch, and a liquid level protection function is provided. When the liquid level is lower than the low liquid level switch, the low liquid level switch is automatically started, thereby ensuring safety of use.

[0031] Slot 1 2, slot 2 3, slot 3 4, slot 4 5, slot 5 6, slot 6 7, slot 7 8, slot 7 9, slot 9 10, slot 10 11 and slot 11 12 are all provided with storage racks in a movable manner. The front part of the chassis 1 is provided with a first arm, a second arm, a first slow-pull arm, a second slow-pull arm and a third slow-pull arm in a manner that can be moved up and down. Long strip slots are provided on the box body to ensure that the first arm, the second arm, the first slow-pull arm, the second slow-pull arm and the third slow-pull arm can move up and down. At the same time, an upper limit switch and a lower limit switch are also provided. When the first arm, the second arm, the first slow-pull arm, the second slow-pull arm and the third slow-pull arm move to the limit position, the upper limit switch or the lower limit switch is triggered to cut off the circuit, thereby stopping the working of the throwing motor 1, the throwing motor 2, the slow-pull motor 1, the slow-pull motor 2 and the slow-pull motor 3, thereby ensuring safe use.

[0032] The slow-pull motor 1, the slow-pull motor 2 and the slow-pull motor 3 are all arranged at the rear of the chassis 1.

[0033] Throwing motor one corresponds to one section arm, and one section arm corresponds to slot one 2, slot two 3 and slot three 4; throwing motor two corresponds to two sections arm, and the two sections arm corresponds to slot five 6, slot six 7, slot seven 8 and slot eight 9; slow-pull motor one corresponds to one section slow-pull arm, and one section slow-pull arm corresponds to slot nine 10, slow-pull motor two corresponds to two sections slow-pull arm, and the two sections slow-pull arm corresponds to slot ten 11, slow-pull motor three corresponds to three sections slow-pull arm, and the three sections slow-pull arm corresponds to slot eleven 12.

[0034] Racks are fixedly installed on the first arm and the second arm. Three racks are installed on the first arm, and the three racks on the first arm correspond to slot one 2, slot two 3 and slot three 4. Four racks are installed on the second arm, and the four racks on the second arm correspond to slot five 6, slot six 7, slot seven 8 and slot eight 9.

[0035] The first throwing motor is connected to one section of the arm and drives the first section of the arm to move up and down repeatedly. The second throwing motor is connected to the second section of the arm and drives the second section of the arm to move up and down repeatedly. The first slow-pull motor is connected to one section of the slow-pull arm and drives the first section of the slow-pull arm to move up and down. The second slow-pull motor is connected to the second section of the slow-pull arm and drives the second section of the slow-pull arm to move up and down. The third slow-pull motor is connected to the third section of the slow-pull arm and drives the third section of the slow-pull arm to move up and down.

[0036] One-stage arm, two-stage arm, slot nine 10 and slot ten 11 are equipped with a one-key circulation button, which is a non-reset button. The one-key circulation buttons corresponding to the one-stage arm and the two-stage arm are electrically connected to the throwing motor one and the throwing motor two, respectively. The one-key circulation buttons on slot nine 10 and slot ten 11 are electrically connected to the slow-pull motor one and the slow-pull motor two, respectively. When the one-stage slow-pull arm and the two-stage slow-pull arm corresponding to slot nine 10 and slot ten 11 are not in the upper position after startup, press the non-reset button to control the throwing motor one, the throwing motor two, the slow-pull motor one and the slow-pull motor two to work, and drive the one-stage arm, the two-stage arm, the one-stage slow-pull arm and the two-stage slow-pull arm to automatically move downward, run to the bottom and then move upward to the upper position. This process is the startup return to origin process; when the one-stage arm, the two-stage arm, the one-stage slow-pull arm and the two-stage slow-pull arm are in the upper position after startup, they can directly work normally.

[0037] At the same time, the inching operation can be realized without pressing and releasing the reset button, which is convenient for maintenance.

[0038] The inside of the tank 4 5 is surrounded by spray heads, which are changed from above the product to around the product, which can increase the cleaning area and improve the cleaning angle;

[0039] Ultrasonic generators are arranged inside slot 1 2, slot 2 3, slot 3 4, slot 5 6, slot 6 7, slot 7 8 and slot 8 9. Ultrasonic waves are generated by the ultrasonic generators, and the cavitation, acceleration and straight-forward flow of ultrasonic waves in the liquid directly and indirectly act on the liquid and dirt, so that the dirt layer is dispersed, emulsified and peeled off to achieve the purpose of cleaning; the ultrasonic generator is also connected to a power control relay, thereby effectively protecting the vibrator, increasing the service life of the cleaning agent and reducing the probability of failure. An ultrasonic generator control power supply is added inside the power distribution cabinet.

[0040] Heating rods are arranged inside slot one 2, slot two 3, slot three 4, slot four 5, slot five 6, slot six 7, slot seven 8, slot eight 9, slot nine 10 and slot ten 11. The heating rods inside slot one 2, slot two 3, slot three 4, slot five 6, slot six 7, slot seven 8 and slot eight 9 can heat the detergent to increase the washing effect of the detergent. They are automatically controlled by the LCD screen and can be adjusted at will within an appropriate range. The heating rods inside slot four 5, slot nine 10 and slot ten 11 can also heat the detergent to increase the washing effect.

[0041] A drying heating rod and an agitating fan are arranged inside the tank 11. The drying heating rod is used to increase the air temperature in the tank, and then the agitating fan is used to blow hot air toward the cleaning parts, which not only increases the air temperature but also increases the air flow rate, thereby accelerating the evaporation of the cleaning agent.

[0042] The first and second throwing motors are connected to a frequency converter, the model of which is Delta MS300, so as to achieve the effect of combining machine and manual throwing. When the cleanliness of the incoming materials is poor, the cleaning time can be appropriately extended by controlling the frequency converter, or the manual throwing amplitude can be increased to ensure the cleaning effect.

[0043] An upper detection switch and an alarm are installed above slot nine 10 and slot ten 11. The upper detection switch is electrically connected to the alarm. When the rack moves upward to the height of the upper detection switch, the alarm is automatically triggered. After pressing the one-cycle button, the slow-pull motor one and the slow-pull motor two will drive the rack to move, and the material will drop into the water. After waiting for the time set on the touch screen at the bottom, it will automatically rise to the discharge position and the alarm will be activated, reminding the workers that there is material waiting to be transferred out. After pressing the one-key cycle button, the next cycle will be started, saving manpower.

[0044] Slot 1 2, slot 2 3 and slot 3 4 are internally connected with a filter pump to drive liquid circulation, and are provided with a filtering device to filter the impurities cleaned, thereby improving the recycling of the cleaning agent. The spray head inside slot 4 5 is connected with a spray pump, and slot 4 5 is connected with a reset button, which is electrically connected to the spray pump to control the operation of the spray pump.

[0045] Emergency stop buttons are arranged at the front, middle and rear of the chassis 1. The emergency stop buttons are electrically connected to the main circuit and are used to control the emergency stop of the semi-automatic cleaning machine to effectively ensure the safety of workers.

[0046] Temperature control sensors are provided inside slot 1 2, slot 2 3, slot 3 4, slot 5 6, slot 6 7, slot 7 8, slot 8 9, slot 9 10, slot 10 11 and slot 11 12, which can monitor the temperature of the cleaning agent in real time and ensure precise temperature control.

[0047] A warning light is also provided, which includes red, green and yellow lights. When the throwing motor 1, the throwing motor 2 and the ultrasonic generator are running, the green light of the three-color lights of the machine is on, indicating that the machine is working. When the emergency stop or the liquid level is not satisfied, the red light is on, indicating a machine failure. When a first arm, a first slow-pull arm of slot nine 10 or a second slow-pull arm of slot ten 11 are in the upper position, the yellow light is on, indicating that the machine is in the waiting position for material.

[0048] The heating of each main tank and auxiliary tank, the ultrasonic generator of each tank, the filter pump inside tank 1 2, tank 2 3 and tank 3 4, and the spray pump inside tank 4 5 can all be controlled individually on the touch screen.

[0049] The running time of the spray pump, slow-pull motor 1 and slow-pull motor 2 can all be set on the touch screen.

[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A semi-automatic cleaning machine, characterized in that: The machine case comprises a first slot, a second slot, a third slot, a fourth slot, a fifth slot, a sixth slot, a seventh slot, an eighth slot, a ninth slot, a tenth slot and an eleventh slot, wherein each of the first slot, the second slot, the third slot, the fourth slot, the fifth slot, the sixth slot, the seventh slot, the eighth slot, the ninth slot, the tenth slot and the eleventh slot is provided with a storage rack in a movable manner; The chassis is also equipped with a throwing motor 1, a throwing motor 2, a slow-pull motor 1, a slow-pull motor 2 and a slow-pull motor 3; The front part of the chassis is provided with a first-stage arm, a second-stage arm, a first-stage slow-pull arm, a second-stage slow-pull arm and a third-stage slow-pull arm in a manner that they can move up and down; The first throwing motor is connected to one section of the arm and drives the first section of the arm to move up and down repeatedly, the second throwing motor is connected to the second section of the arm and drives the second section of the arm to move up and down repeatedly, the first slow-pull motor is connected to one section of the slow-pull arm and drives the first section of the slow-pull arm to move up and down, the second slow-pull motor is connected to the second section of the slow-pull arm and drives the second section of the slow-pull arm to move up and down, and the third slow-pull motor is connected to the third section of the slow-pull arm and drives the third section of the slow-pull arm to move up and down; Sprinkler heads are arranged around the interior of the tank 4; Ultrasonic generators are arranged inside the grooves one, two, three, five, six, seven and eight; Heating rods are arranged inside the slots 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10; A drying heating rod and an air stirring fan are arranged inside the tank eleven.

2. The semi-automatic cleaning machine according to claim 1, characterized in that: The groove one, groove two, groove three, groove four, groove five, groove six, groove seven, groove eight, groove nine, groove ten and groove eleven are all groove structures with an open upper end.

3. The semi-automatic cleaning machine according to claim 2, characterized in that: The first arm and the second arm are both fixedly mounted with racks, the first arm is mounted with three racks, the three racks on the first arm correspond to slot one, slot two and slot three, the second arm is mounted with four racks, the four racks on the second arm correspond to slot five, slot six, slot seven and slot eight.

4. The semi-automatic cleaning machine according to claim 1, characterized in that: The first throwing motor and the second throwing motor are connected with a frequency converter.

5. The semi-automatic cleaning machine according to claim 1, characterized in that: The slot nine and the slot ten are provided with a one-key circulation button, and the one-key circulation button on the slot nine and the slot ten is electrically connected to the slow-pull motor one and the slow-pull motor two respectively; An upper detection switch and an alarm are installed above the slot nine and the slot ten. The upper detection switch is electrically connected to the alarm. When the storage rack moves upward to the height of the upper detection switch, the alarm is automatically triggered.

6. The semi-automatic cleaning machine according to claim 1, characterized in that: The troughs one, two and three are internally connected with filter pumps, the spray head inside the trough four is connected with a spray pump, the trough four is connected with a reset button, and the reset button is electrically connected with the spray pump.

7. The semi-automatic cleaning machine according to claim 1, characterized in that: Low liquid level switches are arranged inside the slot one, slot two, slot three, slot four, slot five, slot six, slot seven, slot eight, slot nine and slot ten. When the liquid level is lower than the low liquid level switch, the low liquid level switch is automatically activated.

8. The semi-automatic cleaning machine according to claim 1, characterized in that: The throwing motor 1, the throwing motor 2, the slow-pull motor 1 and the slow-pull motor 2 are all connected with a non-reset button.

9. The semi-automatic cleaning machine according to claim 1, characterized in that: Emergency stop buttons are arranged at the front, middle and rear of the chassis, and the emergency stop buttons are electrically connected to the main circuit and are used to control the emergency stop of the semi-automatic cleaning machine.

10. The semi-automatic cleaning machine according to claim 1, characterized in that: Temperature control sensors are arranged inside the slot one, slot two, slot three, slot five, slot six, slot seven, slot eight, slot nine, slot ten and slot eleven.

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