Rolling mill roller convenient to disassemble
By designing a rolling mill roll system including hydraulic telescopic rods and reducer motors, the problem of cumbersome roll removal of existing rolling mill rolls is solved, and the roll removal and maintenance is achieved is achieved, production efficiency is improved and costs are reduced.
Patent Information
- Application Number
- CN202421314808.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The roll disassembly process of existing rolling mills is cumbersome and takes a long time, which affects maintenance efficiency and increases production costs.
A rolling mill rolling system including a base, a disassembly mechanism, a driving mechanism and a rolling roller body is designed. Driven by a hydraulic telescopic rod and a reduction motor, the rolling roller body is easily separated and disassembled from the bearing seat.
It greatly simplifies the roll removal process, improves maintenance efficiency, reduces production costs, and extends the service life of the equipment.
Smart Images
Figure CN222587641U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rolling mill rollers, in particular to a rolling mill roller which is convenient to disassemble. Background Art
[0002] The basic structure of a rolling mill includes rollers, bearing seats, and transmission devices. Rollers are the main working parts of a rolling mill, and are involved in all aspects of rolling work, especially the connection between rollers and bearing seats, which is an important structure of the equipment. Rollers need to rotate with the help of bearing seats to press the workpiece and perform plastic deformation.
[0003] However, the rolling mill parts are closely connected, and disassembly is extremely cumbersome, consuming a lot of manpower and time. This makes the necessary maintenance, replacement of rolls and other operations inefficient, and may cause damage to parts. This situation directly affects the production costs of the company and creates huge economic pressure. Therefore, there is a problem of inconvenience in disassembling the rolling mill rolls. Utility Model Content
[0004] The main purpose of the utility model is to provide a rolling mill roller that is easy to disassemble, which can effectively solve the problems raised in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A rolling mill roll that is convenient to disassemble, comprising a base, a disassembly mechanism, a driving mechanism and a roll body, wherein the driving mechanism is fixedly connected to the upper surface of the base, the disassembly mechanism is slidably connected to the upper surface of the base, the two ends of the roll body are rotatably connected to the outer surfaces of the disassembly mechanism and the driving mechanism respectively, the disassembly mechanism comprises a support frame slidably connected to the upper surface of the base, and the outer surface of the support frame is rotatably connected to a support block;
[0007] The support block is arranged below the roller body, and a first reduction motor is fixedly connected to the lower surface of the base, a threaded rod is fixedly connected to the output shaft of the first reduction motor, and an outer surface of the threaded rod is meshedly connected to an outer surface of the support frame;
[0008] The driving mechanism comprises a fixed frame fixedly connected to the upper surface of the base, the inner wall of the fixed frame is fixedly connected to a second hydraulic telescopic rod, the output end of the second hydraulic telescopic rod is fixedly connected to a second lifting frame, and the outer surfaces of the second hydraulic telescopic rod and the second lifting frame are fixedly connected to a bearing seat;
[0009] Furthermore, the disassembly mechanism also includes a fixing plate fixedly connected to the upper surface of the base, the outer surface of the fixing plate is fixedly connected to a first hydraulic telescopic rod, the output end of the first hydraulic telescopic rod is fixedly connected to a sliding frame, and the outer surface of the fixing plate is fixedly connected to a central controller;
[0010] Furthermore, a gap is left between the outer surface of the support frame and the outer surface of the roller body, and a sliding block is fixedly connected to the side surface of the support frame, and the sliding block is slidably connected to the upper surface of the base;
[0011] Furthermore, the inner wall of the sliding frame is fixedly connected to the outer surfaces of the other two groups of the second hydraulic telescopic rods, the output ends of the second hydraulic telescopic rods are fixedly connected to the first lifting frame, and the inner walls of the first lifting frame and the sliding frame are fixedly connected to the outer surface of the bearing seat;
[0012] Furthermore, the outer surfaces of the fixed frame and the second lifting frame are fixedly connected with a second reduction motor, the output shaft of the second reduction motor is fixedly connected with a connecting shaft, and the outer surface of the connecting shaft is slidably connected to a groove provided on the outer surface of the roller body;
[0013] Furthermore, the inner walls of the first lifting frame and the sliding frame are both fixedly connected with a fixing protrusion, and the outer surface of the fixing protrusion is rotatably connected to the other end of the roller body;
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The output end of the first hydraulic telescopic rod drives the sliding frame to slide on the upper surface of the base, so that one end of the roller body is separated from the first lifting frame and the sliding frame, and then the first reduction motor is started to separate the other end of the roller body from the fixed frame and the second lifting frame, so as to facilitate the separation of the roller body and the bearing seat, so that the outer surface of the roller body is respectively fitted with the outer surfaces of the support frame and the support block, and then an external crane is used to set the slings on both ends of the roller body. When the roller body at the bottom moves upward, the outer surface of the roller body is squeezed against the outer surface of the support block, so that the support block rotates on the outer surface of the support frame, thereby facilitating the disassembly of the bottom roller body, which facilitates the disassembly of the roller body to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the front cross-sectional structure of the overall structure of the utility model;
[0018] Figure 3 for Figure 2 A is a schematic diagram of the enlarged structure of the middle part;
[0019] Figure 4 It is a schematic diagram of the side cross-sectional structure of the overall structure of the utility model.
[0020] In the figure: 1. base; 2. disassembly mechanism; 201. first hydraulic telescopic rod; 202. central controller; 203. support frame; 204. sliding frame; 205. threaded rod; 206. first reduction motor; 207. fixed plate; 208. support block; 209. sliding block; 3. driving mechanism; 301. second reduction motor; 302. fixed frame; 303. second hydraulic telescopic rod; 304. first lifting frame; 305. second lifting frame; 306. fixed protrusion; 307. connecting shaft; 308. bearing seat; 4. roller body. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] like Figure 1 - Figure 4 As shown, a rolling mill roll that is easy to disassemble includes a base 1, a disassembly mechanism 2, a driving mechanism 3 and a roll body 4, the driving mechanism 3 is fixedly connected to the upper surface of the base 1, the disassembly mechanism 2 is slidably connected to the upper surface of the base 1, and the two ends of the roll body 4 are rotatably connected to the outer surfaces of the disassembly mechanism 2 and the driving mechanism 3 respectively, the disassembly mechanism 2 includes a support frame 203 slidably connected to the upper surface of the base 1, the outer surface of the support frame 203 is rotatably connected to a support block 208, the support block 208 is arranged below the roll body 4, and the lower surface of the base 1 is fixedly connected to a first reduction motor 2 06, the output shaft of the first reduction motor 206 is fixedly connected with a threaded rod 205, the outer surface of the threaded rod 205 is meshed with the outer surface of the support frame 203, the disassembly mechanism 2 also includes a fixed plate 207 fixedly connected to the upper surface of the base 1, the outer surface of the fixed plate 207 is fixedly connected with a first hydraulic telescopic rod 201, the output end of the first hydraulic telescopic rod 201 is fixedly connected with a sliding frame 204, and the outer surface of the fixed plate 207 is fixedly connected with a central controller 202, by starting the first hydraulic telescopic rod 201, the sliding frame 204 and the roller body 4 can be separated.
[0023] In order to facilitate the disassembly of the rolling mill, a gap is left between the outer surface of the support frame 203 and the outer surface of the rolling mill body 4, and a sliding block 209 is fixedly connected to the side surface of the support frame 203, and the sliding block 209 is slidably connected to the upper surface of the base 1. A through hole is opened on the upper surface of the base 1, wherein the lower end of the support frame 203 passes through the through hole and is threadedly connected to the threaded rod 205. The sliding block 209 can increase the contact area between the support frame 203 and the upper surface of the base 1, thereby facilitating the support of the two groups of rolling mill bodies 4. The gap can reduce the wear of the support frame 203 on the rolling mill body 4. At the same time, the support frame 203 and the support block 208 facilitate the support of the two groups of rolling mill bodies 4.
[0024] It is worth mentioning that the output end of the first hydraulic telescopic rod 201 drives the sliding frame 204 to slide on the upper surface of the base 1, so that one end of the roller body 4 is separated from the first lifting frame 304 and the sliding frame 204, and then the first reduction motor 206 is started to separate the other end of the roller body 4 from the fixed frame 302 and the second lifting frame 305, so as to facilitate the separation of the roller body 4 and the bearing seat 308, so that the outer surface of the roller body 4 is respectively fitted with the outer surface of the support frame 203 and the support block 208, and then an external crane is used to set the sling on both ends of the roller body 4. When the roller body 4 at the bottom moves upward, the outer surface of the roller body 4 is squeezed against the outer surface of the support block 208, so that the support block 208 rotates on the outer surface of the support frame 203, thereby facilitating the disassembly of the bottom roller body 4.
[0025] There is a gap between the outer surface of the support frame 203 and the outer surface of the roller body 4, and the side surface of the support frame 203 is fixedly connected with a sliding block 209, and the sliding block 209 is slidably connected to the upper surface of the base 1. A through hole is opened on the upper surface of the base 1, wherein the lower end of the support frame 203 passes through the through hole and is threadedly connected to the threaded rod 205. The sliding block 209 can increase the contact area between the support frame 203 and the upper surface of the base 1, thereby facilitating the support of the two groups of roller bodies 4. The gap can reduce the wear of the support frame 203 on the roller body 4. At the same time, the support frame 203 and the support block 208 facilitate the support of the two groups of roller bodies 4.
[0026] In order to process raw materials of different thicknesses, the driving mechanism 3 includes a fixed frame 302 fixedly connected to the upper surface of the base 1, the inner wall of the fixed frame 302 is fixedly connected to the second hydraulic telescopic rod 303, the output end of the second hydraulic telescopic rod 303 is fixedly connected to the second lifting frame 305, and the outer surfaces of the second hydraulic telescopic rod 303 and the second lifting frame 305 are fixedly connected to the bearing seat 308.
[0027] The inner wall of the sliding frame 204 is fixedly connected to the outer surfaces of the other two groups of second hydraulic telescopic rods 303, and the output end of the second hydraulic telescopic rod 303 is fixedly connected to the first lifting frame 304. The inner walls of the first lifting frame 304 and the sliding frame 204 are fixedly connected to the outer surface of the bearing seat 308. Through multiple groups of bearing seats 308, it is convenient to increase the lubrication degree of the roller body 4 and reduce the occurrence of wear on the roller body 4. The outer surfaces of the fixed frame 302 and the second lifting frame 305 are fixedly connected to the second reduction motor 301, and the output shafts of the second reduction motor 301 are fixedly connected to the connecting shaft 307. The outer surface of the connecting shaft 307 is slidably connected to the roller body 4. The groove formed on the outer surface of the roller body 4 facilitates separation of the roller body 4 and the connecting shaft 307. By starting the second reduction motor 301, the output shaft of the second reduction motor 301 drives the connecting shaft 307 to rotate, and the rotation of the connecting shaft 307 drives the roller body 4 to rotate. The inner walls of the first lifting frame 304 and the sliding frame 204 are fixedly connected with a fixing protrusion 306. The outer surface of the fixing protrusion 306 is rotatably connected to the other end of the roller body 4. The fixing protrusion 306 facilitates support of one end of the roller body 4, so that a gap is formed between one end of the roller body 4 and the inner walls of the first lifting frame 304 and the sliding frame 204, thereby reducing the wear of the roller body 4.
[0028] Working principle: By starting the first hydraulic telescopic rod 201, the output end of the first hydraulic telescopic rod 201 drives the sliding frame 204 to slide on the upper surface of the base 1, and the sliding frame 204 slides to drive the first lifting frame 304 to slide, thereby separating one end of the roller body 4 from the bearing seat 308, and then starting the first reduction motor 206, the output shaft of the first reduction motor 206 drives the threaded rod 205 to rotate, and the rotation of the threaded rod 205 drives the two groups of support frames 203 to slide toward the fixed plate 207 at the same time, and the sliding of the support frame 203 pushes the roller body 4 to slide toward the fixed plate 207, thereby separating the other end of the roller body 4 from the fixed frame 302 and the second lifting frame 305, so as to facilitate the separation of the roller body 4 and the bearing seat 308. The outer surfaces of the roller body 4 are respectively fitted with the outer surfaces of the support frame 203 and the support block 208, and then an external crane is used to set the slings on the two ends of the roller body 4. When the roller body 4 at the bottom moves upward, the outer surface of the roller body 4 is squeezed against the outer surface of the support block 208, so that the support block 208 rotates on the outer surface of the support frame 203, thereby facilitating the disassembly of the roller body 4 at the bottom, and facilitating the disassembly of the roller body 4 to a certain extent. By starting the second hydraulic telescopic rod 303, the output end of the second hydraulic telescopic rod 303 drives the second lifting frame 305 and the first lifting frame 304 to move up and down, thereby facilitating the adjustment of the spacing of the roller body 4, so that the roller body 4 can process raw materials of different thicknesses.
[0029] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. However, the terms "include", "comprises" or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or include elements that are inherent to such process, method, article or device. In the absence of more restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device that includes the elements.
[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A rolling mill roll that is easy to disassemble, comprising a base (1), a disassembly mechanism (2), a driving mechanism (3) and a roll body (4), wherein the driving mechanism (3) is fixedly connected to the upper surface of the base (1), the disassembly mechanism (2) is slidably connected to the upper surface of the base (1), and the two ends of the roll body (4) are rotatably connected to the outer surfaces of the disassembly mechanism (2) and the driving mechanism (3), respectively, and characterized in that: The disassembly mechanism (2) comprises a support frame (203) slidably connected to the upper surface of the base (1), and a support block (208) is rotatably connected to the outer surface of the support frame (203); The support block (208) is arranged below the roller body (4), and a first reduction motor (206) is fixedly connected to the lower surface of the base (1), an output shaft of the first reduction motor (206) is fixedly connected to a threaded rod (205), and an outer surface of the threaded rod (205) is meshedly connected to an outer surface of the support frame (203); The driving mechanism (3) comprises a fixed frame (302) fixedly connected to the upper surface of the base (1); a second hydraulic telescopic rod (303) is fixedly connected to the inner wall of the fixed frame (302); an output end of the second hydraulic telescopic rod (303) is fixedly connected to a second lifting frame (305); and outer surfaces of the second hydraulic telescopic rod (303) and the second lifting frame (305) are fixedly connected to a bearing seat (308).
2. The conveniently disassembled rolling mill roll according to claim 1, characterized in that: The disassembly mechanism (2) further comprises a fixing plate (207) fixedly connected to the upper surface of the base (1); a first hydraulic telescopic rod (201) is fixedly connected to the outer surface of the fixing plate (207); an output end of the first hydraulic telescopic rod (201) is fixedly connected to a sliding frame (204); and a central controller (202) is fixedly connected to the outer surface of the fixing plate (207).
3. The conveniently disassembled rolling mill roll according to claim 2, characterized in that: A gap is left between the outer surface of the support frame (203) and the outer surface of the roller body (4), and a sliding block (209) is fixedly connected to the side surface of the support frame (203), and the sliding block (209) is slidably connected to the upper surface of the base (1).
4. The conveniently disassembled rolling mill roll according to claim 3, characterized in that: The inner wall of the sliding frame (204) is fixedly connected to the outer surfaces of the other two groups of the second hydraulic telescopic rods (303); the output ends of the second hydraulic telescopic rods (303) are fixedly connected to the first lifting frame (304); and the inner walls of the first lifting frame (304) and the sliding frame (204) are both fixedly connected to the outer surface of the bearing seat (308).
5. The conveniently disassembled rolling mill roll according to claim 4, characterized in that: The outer surfaces of the fixed frame (302) and the second lifting frame (305) are fixedly connected to a second reduction motor (301), and the output shaft of the second reduction motor (301) is fixedly connected to a connecting shaft (307), and the outer surface of the connecting shaft (307) is slidably connected to a groove provided on the outer surface of the roller body (4).
6. The conveniently disassembled rolling mill roll according to claim 5, characterized in that: The inner walls of the first lifting frame (304) and the sliding frame (204) are both fixedly connected with a fixing protrusion (306), and the outer surface of the fixing protrusion (306) is rotatably connected to the other end of the roller body (4).