Multi-hole unequal-thickness-wall aluminum die for automobile parts

By setting up reinforcement plates, movable plates, limiting grooves and wire rail components in the stamping mold, the problem that existing molds cannot effectively process porous and unequal wall thickness aluminum plates, and the balanced stress and efficient processing of porous stamping of the aluminum plates are achieved.

CN222587829UActive Publication Date: 2025-03-11ZHEJIANG MIHUANG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420791815.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-03-11
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

Existing stamping molds cannot effectively process porous and non-equal wall thickness aluminum plates, which can easily lead to uneven stress and breakage, and cannot perform porous stamping, which has low efficiency.

Method used

By setting up reinforcement plates, movable plates, limiting grooves, and wire rail components, the position of the reinforcement plates is adjusted to strengthen aluminum plates of varying wall thicknesses, ensuring the impact force balance, and adjusting the position of the downward module to adapt to aluminum plates of different specifications.

Benefits of technology

It realizes effective processing of porous and unequal wall thickness aluminum plates, prevents breakage, improves processing efficiency, and is suitable for porous stamping of automotive accessories.

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Abstract

The utility model relates to an automobile part multi-hole unequal-thickness wall aluminum die which comprises an equipment box, supporting rods are arranged at the four corners of the upper end of the equipment box, supporting frames are arranged at the upper end of the equipment box in a left-right symmetry mode, single grooves are formed between the supporting frames in a front-back symmetry mode, and first guide rails are arranged in the single grooves. A first guide rail is arranged in the first groove, a second groove is formed between the single grooves, a second guide rail is arranged in the double groove, the outer surface of the first guide rail and the outer surface of the second guide rail are each provided with three connecting blocks which are symmetrical in the front-back direction, and a reinforcing plate is arranged between the two connecting blocks which are symmetrical in the front-back direction; by arranging the reinforcing plates, the positions of the reinforcing plates on the single groove and the double grooves are adjusted according to the specific conditions of the aluminum plates with the unequal wall thicknesses, the low-strength portions of the aluminum plates are reinforced, and the aluminum plates with the unequal wall thicknesses are prevented from being broken during stamping; and by arranging the movable plate and the limiting groove, the position of the reinforcing plate is limited, and the reinforcing plate is prevented from moving due to vibration in the stamping process.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing equipment, in particular to an automobile parts multi-hole unequal thickness wall aluminum mold. Background Art

[0002] A stamping die for an aluminum ring used in automobile parts. A stamping die is a special process equipment used to process materials (metal or non-metal) into parts (or semi-finished products) in cold stamping. It is called a cold stamping die (commonly known as a cold stamping die). Existing stamping dies are suitable for processing single-hole, equal-wall-thickness aluminum plates. They lack supporting force for multi-hole, unequal-wall-thickness aluminum plates. Thin-walled areas are subject to large forces and are easily deformed. Multiple holes cannot be punched at the same time. Therefore, we designed a multi-hole, unequal-wall-thickness aluminum mold for automobile parts.

[0003] Patent No. CN202022668494.4 is a Chinese utility model patent, which discloses an aluminum ring stamping die for automotive accessories, including a main equipment box, a mounting plate is arranged on one side of the main equipment box, a hydraulic cylinder is arranged at the bottom of the mounting plate, a telescopic rod is arranged on the side of the hydraulic cylinder away from the mounting plate, an annular block is arranged at the bottom of the telescopic rod, a first support plate is arranged on the side of the main equipment box close to the hydraulic cylinder, and a second support plate is arranged on the side of the first support plate away from the mounting plate; this aluminum ring stamping die for automotive accessories is provided by setting the second support plate, The third support plate, the connecting plate and the rectangular groove make the aluminum plate on the aluminum ring stamping die for automobile accessories not easy to move during the processing, which meets the user's demand for an aluminum ring stamping die for automobile accessories. By setting the main equipment box, the storage cylinder and the opening and closing door, the aluminum ring after processing can be directly stored on the aluminum ring stamping die for automobile accessories. However, the equipment has the following problems: first, it does not have the function of stamping and reinforcing aluminum plates with unequal wall thicknesses, and aluminum plates with unequal wall thicknesses are prone to breakage due to uneven force. Secondly, it does not have the function of adjusting the position of the stamping module, and cannot perform multi-hole stamping, and the efficiency is low. Utility Model Content

[0004] The purpose of the utility model is to solve the technical problems that the existing stamping dies are not suitable for processing porous aluminum plates with unequal wall thicknesses, are prone to breakage due to uneven force, can only punch single holes, and have low processing efficiency by arranging reinforcing plates, movable plates, limit grooves, and linear rail components.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A porous aluminum mold for automobile parts with unequal thickness walls, comprising an equipment box, support rods are provided at the four corners of the upper end of the equipment box, support frames are symmetrically provided at the upper end of the equipment box, single grooves are symmetrically provided between the support frames, a No. 1 guide rail is provided in the groove of the single groove, and a double groove is provided between the single grooves, a No. 2 guide rail is provided in the groove of the double groove, three connecting blocks are provided on the outer surfaces of the No. 1 guide rail and the No. 2 guide rail, and a reinforcing plate is provided between the two symmetrical connecting blocks.

[0007] Preferably, a pair of fixing blocks are evenly distributed on one side of the single groove away from the double groove, the distance between the pair of fixing blocks is the same as the thickness of the reinforcing plate, and a hole is provided on the surface of each fixing block, and a rotating shaft is sleeved in the hole.

[0008] As a preferred embodiment, a threaded hole is provided at the right end of the rotating shaft, and the threaded hole is connected to a fixed head. A movable plate is provided at the left end of the rotating shaft, and a protrusion is provided at the upper end of the movable plate. The outer surface of the protrusion is adapted to connect to a limiting groove, and the limiting groove is located between the No. 1 guide rail and the No. 2 guide rail.

[0009] Preferably, a collecting port is provided between the single slot and the double slot, and the collecting ports are symmetrical with each other. A collecting frame is provided below the collecting port, and the collecting frame is located in the equipment box. A double door is provided at the front end of the equipment box.

[0010] As a preference, a mounting groove is provided in the middle of the upper end of the support frame, a cover plate is provided at the upper end of the support frame, a connecting plate is provided between the cover plate and the support frame, and an aluminum plate is provided in the mounting groove.

[0011] Preferably, a top plate is provided at the upper end of the support rod, a linear track assembly is provided at the lower end of the top plate, sliders are symmetrically provided on the track of the linear track assembly, and the lower end of the slider is fixedly connected to the pressing module.

[0012] Beneficial effects of the utility model:

[0013] (1) In the present invention, a reinforcing plate is provided and the position of the reinforcing plate on the single groove and the double groove is adjusted according to the specific conditions of the aluminum plates with unequal wall thicknesses, so as to reinforce the parts of the aluminum plates with low strength, so that the impact force on the aluminum plates during the stamping process is kept balanced, thereby preventing the aluminum plates with unequal wall thicknesses from breaking during stamping.

[0014] (2) In the utility model, a movable plate and a limit groove are provided to limit the position of the reinforcing plate. The reinforcing plate is moved along the No. 1 guide rail or the No. 2 guide rail to between adjacent fixed blocks, and the movable plate is rotated so that the protrusion on the movable plate is inserted into the limit groove, thereby preventing the reinforcing plate from being displaced by vibration during the stamping process, which would affect the reinforcing support effect.

[0015] (3) In the utility model, a linear rail assembly is provided to adjust the position of the pressing module, so that stamping can be performed according to the actual specifications of the aluminum plate to be processed, thereby speeding up the processing speed.

[0016] In summary, the equipment has the advantages of simple structure, balanced support, and multi-hole stamping, and is particularly suitable for the technical field of automobile parts processing equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a schematic diagram of the structure of a porous aluminum mold with unequal thickness walls for automotive parts.

[0019] Figure 2 This is a schematic diagram of the structure of the upper workbench of the equipment box.

[0020] Figure 3 It is a structural schematic diagram of the fixed block part and the fixed head part.

[0021] Figure 4 It is a structural schematic diagram of the movable plate part and the limiting groove part. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present utility model are clearly and completely described below in conjunction with the accompanying drawings.

[0023] Embodiment 1

[0024] like Figures 1 to 4As shown, the utility model provides a porous unequal thickness wall aluminum mold for automobile parts, including an equipment box 1, which increases the ground area of ​​the stamping workbench and the collection space. A control panel is provided on the upper right end of the equipment box 1 for controlling the normal operation of the entire mold. Support rods 2 are provided at the four corners of the upper end of the equipment box 1 to provide support for the top plate 9 and increase the installation space between the equipment box 1 and the top plate 9. Support frames 3 are symmetrically provided on the upper end of the equipment box 1 to increase the ground height of the aluminum plate to be processed. Single slots 4 are symmetrically provided between the support frames 3. A guide rail No. 41 is provided in the groove, and the connecting block 6 moves left and right along the guide rail No. 41, and a double groove 5 is provided between the single groove 4, and a guide rail No. 2 51 is provided in the groove of the double groove 5, and the connecting block 6 moves left and right along the guide rail No. 41, and three connecting blocks 6 are provided on the outer surfaces of the guide rail No. 1 41 and the guide rail No. 2 51, and are symmetrical front and back, and a reinforcing plate 61 is provided between the two symmetrical connecting blocks 6 front and back, and there are 6 reinforcing plates 61 in total, so that the front and rear reinforcing plates 61 can be supported and adjusted according to the aluminum plates with different wall thicknesses, and parallel support is not necessarily provided in the front and rear.

[0025] Further, if Figure 4 As shown, a pair of fixed blocks 7 are evenly distributed on the side of the single groove 4 away from the double groove 5, and the distance between the pair of fixed blocks 7 is the same as the thickness of the reinforcing plate 61, so that the distance between two movable plates 75 that are close to each other is the same as the thickness of the reinforcing plate 61. The use of two movable plates 75 can fix the position of the reinforcing plate 61 to prevent the reinforcing plate 61 from being displaced by vibration during the stamping process, thereby affecting the reinforcement and support effect. A hole 71 is provided on the surface of each of the fixed blocks 7, and a rotating shaft 72 is sleeved in the hole 71, so that the movable plate 75 can rotate relative to the fixed block 7, thereby avoiding affecting the left and right movement of the reinforcing plate 61.

[0026] Further, if Figure 3 As shown, a threaded hole 73 is provided at the right end of the rotating shaft 72, and the threaded inner hole of the threaded hole 73 is connected to a fixing head 74 to limit the position of the rotating shaft 72 so that the rotating shaft 72 is always located in the hole 71. A movable plate 75 is provided at the left end of the rotating shaft 72, and a protrusion 76 is provided at the upper end of the movable plate 75. The outer surface of the protrusion 76 is adapted to be connected to a limiting groove 77, and the limiting groove 77 is located between the No. 1 guide rail 41 and the No. 2 guide rail 51. Move the reinforcement plate 61 along the No. 1 guide rail 41 or the No. 2 guide rail 51 to between the adjacent fixed blocks 7, and rotate the movable plate 75 so that the protrusion 76 on the movable plate 75 is stuck in the limiting groove 77, thereby preventing the reinforcement plate 61 from being displaced by vibration during the stamping process, affecting the reinforcement and support effect.

[0027] Further, if Figure 2As shown, a collecting port 8 is provided between the single slot 4 and the double slot 5, and they are symmetrical in pairs. A collecting frame 81 is provided below the collecting port 8, and the collecting frame 81 is located in the equipment box 1. A double door 11 is provided at the front end of the equipment box 1. The debris generated during the stamping process passes through the collecting port 8 and falls into the collecting frame 81, which plays a role of automatic collection. When the collecting frame 81 needs to be dumped, the double door 11 is opened to pull out the collecting frame 81 for unified cleaning.

[0028] Furthermore, a mounting groove 31 is provided in the middle of the upper end of the support frame 3, a cover plate 32 is provided at the upper end of the support frame 3, a connecting plate 33 is provided between the cover plate 32 and the support frame 3, a threaded hole is provided on the connecting plate 33, and the connecting plate 33 is connected by bolts so that the cover plate 32 and the support frame 3 are fixed together, thereby fixing the position of the aluminum plate 34, and an aluminum plate 34 is provided in the groove of the mounting groove 31.

[0029] Further, if Figure 1 As shown, a top plate 9 is provided at the upper end of the support rod 2, and a linear track assembly 91 is provided at the lower end of the top plate 9. Slide blocks 92 are symmetrically provided on the track of the linear track assembly 91. When the linear track assembly 91 works, the slide blocks 92 are driven to work so that the two pressing modules 93 can be displaced left and right, and the positions are adjusted according to the actual punching positions. The lower end of the slide block 92 is fixedly connected to the pressing module 93. The pressing module 93 includes a cylinder, a telescopic rod, and a punch head. The cylinder works to drive the telescopic rod to extend and retract, thereby controlling the rise or fall of the punch head.

[0030] Working process: first, put the aluminum plate 34 into the installation groove 31, cover the cover plate 32, use the connecting plate 33 and bolts to fix the cover plate 32 and the support frame 3 together, so that the aluminum plate 34 cannot move; further, according to the wall thickness and punching conditions of the aluminum plate 34, adjust the position of the reinforcing plate 61, and position the reinforcing plate 61 between the adjacent fixed blocks 7, rotate the movable plate 75, so that the protrusion 76 on the movable plate 75 is inserted into the limit groove 77, so as to prevent the reinforcing plate 61 from being displaced by vibration during the stamping process, affecting the reinforcement support effect; further, manually operate the control panel on the equipment box 1, so that the linear rail assembly 91 works, drives the slider 92 to work, adjusts the left and right positions of the two pressing modules 93, and confirms the stamping position; further, the pressing module 93 works, punches the aluminum plate 34 downward, and the generated fragments pass through the collecting port 8 and fall into the collecting frame 81 to complete the collection.

[0031] In the description of the present invention, it should be understood that the terms "front and back", "left and right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the equipment or components referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the utility model.

[0032] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0033] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A porous aluminum mold with unequal thickness for automobile parts, characterized by: The invention comprises an equipment box (1), wherein support rods (2) are provided at the four corners of the upper end of the equipment box (1), and support frames (3) are symmetrically provided at the upper end of the equipment box (1), and single slots (4) are symmetrically provided between the support frames (3) in the front and back directions, and a first guide rail (41) is provided in the slot of the single slot (4), and a double slot (5) is provided between the single slots (4), and a second guide rail (51) is provided in the slot of the double slots (5), and the outer surfaces of the first guide rail (41) and the second guide rail (51) are both provided with three connecting blocks (6) in the front and back directions, and a reinforcing plate (61) is provided between the two connecting blocks (6) symmetrically provided in the front and back directions.

2. The porous unequal thickness aluminum mold for automobile parts according to claim 1, characterized in that: A pair of fixing blocks (7) are evenly distributed on one side of the single groove (4) away from the double groove (5); the distance between the pair of fixing blocks (7) is the same as the thickness of the reinforcing plate (61); a hole (71) is provided on the surface of each fixing block (7); a rotating shaft (72) is sleeved in the hole (71).

3. The porous unequal thickness wall aluminum mold for automobile parts according to claim 2, characterized in that: The right end of the rotating shaft (72) is provided with a threaded hole (73), and the threaded hole (73) is connected to a fixed head (74). The left end of the rotating shaft (72) is provided with a movable plate (75), and the upper end of the movable plate (75) is provided with a protrusion (76). The outer surface of the protrusion (76) is adapted to be connected to a limiting groove (77), and the limiting groove (77) is located between the first guide rail (41) and the second guide rail (51).

4. The porous unequal thickness aluminum mold for automobile parts according to claim 1, characterized in that: A collection port (8) is provided between the single slot (4) and the double slot (5), and is symmetrical in pairs; a collection frame (81) is provided below the collection port (8); the collection frame (81) is located in the equipment box (1); and a double door (11) is provided at the front end of the equipment box (1).

5. The porous unequal thickness aluminum mold for automobile parts according to claim 1, characterized in that: A mounting groove (31) is provided in the middle of the upper end of the support frame (3), a cover plate (32) is provided at the upper end of the support frame (3), a connecting plate (33) is provided between the cover plate (32) and the support frame (3), and an aluminum plate (34) is provided in the mounting groove (31).

6. The multi-hole aluminum mold for automobile parts with unequal thickness according to claim 1, characterized in that: The upper end of the support rod (2) is provided with a top plate (9), the lower end of the top plate (9) is provided with a linear track assembly (91), the track of the linear track assembly (91) is symmetrically provided with sliders (92), and the lower end of the slider (92) is fixedly connected to a pressing module (93).

Citation Information

Patent Citations

  • Aluminum ring stamping die for automobile parts

    CN213645505U