Cutting device for scrapped stop valve

Abstract

The utility model discloses a cutting device for a scrapped stop valve, which relates to the technical field of scrapped stop valve treatment equipment and comprises a workbench, a rack fixedly arranged on the workbench, a cutting mechanism fixedly arranged on the rack, and a clamp fixedly arranged on the workbench and located under the cutting mechanism. The cutting mechanism is matched with the clamp to cut the scrapped stop valve placed on the clamp. The cutting device is used for cutting and separating the copper pipe and the stop valve, and has the advantages that the cutting positions are consistent, and the material recovery rate is improved; and the hydraulic cylinder drives the blade to achieve semi-automatic cutting, and the cutting efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of scrap stop valve processing equipment, in particular to a cutting device for scrap stop valves. Background Art

[0002] The stop valve is an important component of the split air conditioner. By operating the valve stem, the internal passage of the valve can be closed, which plays the role of connecting the outdoor unit and the indoor unit and closing or opening the refrigerant circuit. The stop valve will produce scrapped products during the production process. The scrapped products need to be reasonably split according to different materials to ensure that the different materials on the scrapped products are recycled with the maximum value. Since the welding ends of the copper pipe and the stop valve are fixedly connected by welding, cutting is required to separate the copper pipe and the stop valve. At present, the cutting process of the copper pipe and the stop valve is manual cutting using a cutting machine. The problem with this is that manual cutting is prone to deviation in the cutting position, which reduces the recovery rate of the material; the efficiency of manual cutting is low. Summary of the invention

[0003] The purpose of the utility model is to provide a cutting device for a scrapped stop valve in order to solve the above-mentioned problem.

[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0005] A cutting device for scrapped stop valves comprises a workbench, a frame is fixedly arranged on the workbench, a cutting mechanism is fixedly arranged on the frame, a clamp is fixedly arranged on the workbench directly below the cutting mechanism, and the cutting mechanism cooperates with the clamp to cut the scrapped stop valve placed on the clamp.

[0006] Preferably, the cutting mechanism comprises a hydraulic cylinder, which is vertically distributed and fixedly mounted on the frame, a tool holder is fixedly arranged at the end of the piston rod of the hydraulic cylinder, and a blade is fixedly arranged on the tool holder.

[0007] Preferably, the clamp is provided with a placement groove for placing the stop valve, a pipe nut end groove for placing the pipe nut end of the stop valve is provided at the bottom position of the placement groove near one end, a guide groove is provided at the other end of the placement groove, and the clamp is provided with a limiting groove for placing the mounting plate of the stop valve between the pipe nut end groove and the guide groove.

[0008] Furthermore, the clamp is provided with a shearing portion at the position of the guide groove.

[0009] Preferably, a lower hopper is fixedly arranged on the workbench near the guide groove.

[0010] Preferably, a grating sensor is fixedly provided on one end of the workbench located at the cutting mechanism.

[0011] Furthermore, a protective cover is fixedly provided on the workbench at the other end of the cutting mechanism.

[0012] Preferably, the blade and the clamp are both made of alloy tool steel material.

[0013] Furthermore, both the blade and the fixture need to be subjected to a quenching process.

[0014] The beneficial effects of the utility model are: (1) the utility model adopts a cutting device to separate the copper tube and the stop valve, replacing the traditional manual cutting, and has the advantages of consistent cutting position and improved material recovery rate; (2) the hydraulic cylinder drives the blade to realize semi-automatic cutting, and the cutting efficiency is high; (3) the safety of the grating sensor and the protective cover lifting device can avoid harm to the human body caused by misoperation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the first stereogram of the overall structure of the utility model;

[0016] Figure 2 It is the second stereoscopic diagram of the overall structure of the utility model;

[0017] Figure 3 It is the third stereogram of the overall structure of the utility model;

[0018] Figure 4 This is a first stereoscopic view of the clamp of the utility model;

[0019] Figure 5 It is a second stereoscopic view of the clamp of the utility model;

[0020] Figure 6 It is a first stereoscopic diagram of a two-way stop valve in the prior art;

[0021] Figure 7 It is the second stereoscopic view of the two-way stop valve in the prior art.

[0022] Description of reference numerals:

[0023] 1. Workbench; 11. Frame; 2. Cutting mechanism; 21. Hydraulic cylinder; 22. Tool holder; 23. Blade; 3. Clamp; 31. Placement slot; 32. End slot of pipe nut; 33. Limiting slot; 34. Guide slot; 35. Shearing part; 4. Lower hopper; 5. Grating sensor; 6. Protective cover; 7. Stop valve; 71. End of pipe nut; 72. Mounting plate; 73. Valve bonnet end; 74. Welding end; 8. Copper tube. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings:

[0025] The stop valve includes a two-way stop valve and a three-way stop valve. The utility model can be used for both a two-way stop valve and a three-way stop valve. Taking a two-way stop valve as an example, Figure 6 and Figure 7 As shown, a pipe nut end 71 is provided on one side of the stop valve 7, one end of the stop valve 7 is a valve cap end 73, and the other end of the stop valve 7 is a welding end 74. The copper tube 8 is inserted into the welding end 74, and then the copper tube 8 is fixed to the welding end 74 by welding. A mounting plate 72 is fixedly provided on the outer side of the stop valve 7 near the welding end 74, and two symmetrically distributed mounting holes are provided on the mounting plate 72.

[0026] like Figure 1 and Figure 2 As shown, the utility model provides a cutting device for scrapped stop valves, including a workbench 1, on which a frame 11 is fixedly installed by bolts, on which a cutting mechanism 2 is fixedly arranged, and the workbench 1 is located directly below the cutting mechanism 2 and a clamp 3 is fixedly installed by bolts, and the cutting mechanism 2 cooperates with the clamp 3 to cut the scrapped stop valve 7 placed on the clamp 3.

[0027] like Figure 1 , Figure 2 and Figure 3 As shown, on the basis of the above embodiment, further, the cutting mechanism 2 includes a hydraulic cylinder 21, which is vertically distributed and fixedly installed on the frame 11 by bolts, and the piston rod end of the hydraulic cylinder 21 is fixedly installed with a tool holder 22 by bolts, and a blade 23 is fixedly installed on the tool holder 22 by bolts, so that when the blade 23 is damaged or needs to be polished, it is easy to replace and the debugging time is short. Among them, the blade 23 and the clamp 3 are both made of alloy tool steel materials; and the blade 23 and the clamp 3 need to be processed by quenching process, and the quenching process improves their hardness and wear resistance and increases their service life.

[0028] like Figure 1 , Figure 4 and Figure 5As shown, on the basis of the above embodiment, further, a placement groove 31 for placing the stop valve 7 is provided on the fixture 3, a pipe nut end groove 32 for placing the pipe nut end 71 of the stop valve 7 is provided at the bottom position near one end of the placement groove 31, and a guide groove 34 is provided at the other end of the placement groove 31, and the guide groove 34 facilitates the blade 23 to cut the copper tube 8. The fixture 3 is provided with a limiting groove 33 for placing the mounting plate 72 of the stop valve 7 between the pipe nut end groove 32 and the guide groove 34, and the width of the limiting groove 33 is slightly greater than the thickness of the mounting plate 72, so that the limiting groove 33 has a limiting effect on the stop valve 7, avoiding the stop valve 7 from turning over during the cutting process, and ensuring the stability of the cutting. The fixture 3 is provided with a shearing portion 35 at the position of the guide groove 34, and the shearing portion 35 can cooperate with the blade 23 to help cut the copper tube 8. A lower hopper 4 is fixedly provided on the workbench 1 near the guide groove 34 , and the lower hopper 4 is convenient for recycling the copper tube 8 after cutting. The lower hopper 4 transports the copper tube 8 cut and separated from the scrapped stop valve 7 to the collection device.

[0029] like Figure 1 , Figure 2 and Figure 3 As shown, on the basis of the above embodiment, further, a grating sensor 5 is fixedly provided at one end of the workbench 1 located at the cutting mechanism 2. When a human body is located between the grating sensors 5, the cutting mechanism 2 does not work to ensure safety. A protective cover 6 is fixedly provided at the other end of the workbench 1 located at the cutting mechanism 2. The protective cover 6 covers the workbench 1 to prevent materials from splashing and injuring people during the cutting process, and to prevent people from accidentally entering the cutting device when it is working and causing injuries.

[0030] like Figures 1 to 7 As shown, during work, the staff places the scrapped stop valve 7 to be cut in the placement groove 31 of the fixture 3 with their bare hands, and at the same time places the pipe nut end 71 of the scrapped stop valve 7 in the pipe nut end groove 32 of the fixture 3, places the mounting plate 72 of the scrapped stop valve 7 in the limit groove 33 of the fixture 3, and makes the copper tube 8 at the welding end 74 of the scrapped stop valve 7 correspond to the guide groove 34 of the fixture 3. When the staff's hand leaves the cutting mechanism 2 and the fixture 3, the grating sensor 5 senses that the human body has left the cutting device and transmits electrical information to the control machine. The control machine controls the hydraulic cylinder 21 to work, and the hydraulic cylinder 21 drives the blade 23 to move toward the direction of the fixture 3 to cut and separate the copper tube 8 at the welding end 74 of the scrapped stop valve 7 on the fixture 3. The separated copper tube 8 enters the collection device along the lower hopper 4, and then the staff takes the remaining scrapped stop valve 7 on the fixture 3 with their bare hands and throws them into the collection box, completing a working process of cutting the scrapped stop valve.

[0031] The above are only preferred embodiments of the present invention, and do not limit the scope of the present invention. A person skilled in the art should understand that various changes, modifications, substitutions and deformations can be made to these embodiments without departing from the principles and purposes of the present invention, which should all be included in the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims and their equivalents.

Claims

1. A cutting device for scrapped stop valves, comprising a workbench, characterized in that: A frame is fixedly arranged on the workbench, a cutting mechanism is fixedly arranged on the frame, a clamp is fixedly arranged on the workbench directly below the cutting mechanism, and the cutting mechanism cooperates with the clamp to cut the scrapped stop valve placed on the clamp.

2. The cutting device for a scrapped stop valve according to claim 1, characterized in that: The cutting mechanism comprises a hydraulic cylinder, which is vertically distributed and fixedly installed on the frame. A tool holder is fixedly arranged at the end of the piston rod of the hydraulic cylinder, and a blade is fixedly arranged on the tool holder.

3. The cutting device for a scrapped stop valve according to claim 1, characterized in that: The clamp is provided with a placement groove for placing the stop valve, a pipe nut end groove for placing the pipe nut end of the stop valve is provided at the bottom position of the placement groove near one end, a guide groove is provided at the other end of the placement groove, and the clamp is provided with a limiting groove for placing the mounting plate of the stop valve between the pipe nut end groove and the guide groove.

4. The cutting device for a scrapped stop valve according to claim 3 is characterized in that: The clamp is provided with a shearing portion at the position of the guide groove.

5. The cutting device for scrapped stop valves according to claim 3 is characterized in that: The workbench is fixedly provided with a lower hopper near the guide groove.

6. The cutting device for scrapped stop valves according to claim 1, characterized in that: The workbench is located at one end of the cutting mechanism and is fixedly provided with a grating sensor.

7. The cutting device for a scrapped stop valve according to claim 6, characterized in that: The workbench is located at the other end of the cutting mechanism and is fixedly provided with a protective cover.

8. The cutting device for scrapped stop valves according to claim 2, characterized in that: The blade and the clamp are both made of alloy tool steel material.

9. The cutting device for scrapped stop valves according to claim 8, characterized in that: The blade and the fixture both need to be subjected to a quenching process.

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