Integrated full-automatic welding device

Abstract

The utility model relates to the technical field of machining equipment, and discloses an integrated full-automatic welding device which comprises a box body, the upper portion of the box body is fixedly connected with a fixing frame, the inner top of the fixing frame is fixedly connected with a fixing plate, and the interior of the fixing plate is fixedly connected with a fixing rod. An electric push rod is fixedly connected to the right side of the interior of the fixing frame, a sliding block is fixedly connected to the telescopic end of the electric push rod, a limiting block is fixedly connected to the upper portion of the sliding block, the limiting block is slidably connected to the exterior of the fixing rod, and an electric telescopic rod is fixedly connected to the lower portion of the sliding block; the telescopic end of the electric telescopic rod is fixedly connected with a cylinder, the upper portion of the box body is fixedly connected with a clamping table, and the right portion of the clamping table is fixedly connected with a motor. According to the utility model, an object to be welded can be clamped on the clamping table, and the object to be welded can be positioned and moved, so that the accuracy and controllability of a welding position can be ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing equipment, in particular to an integrated full-automatic welding device. Background Art

[0002] In industrial production, some products need to undergo multiple welding processes. The earliest welding was manual welding, which later developed into automated welding. Traditional automated welding uses multiple welding robots or special machines.

[0003] At present, when welding a product, multiple devices are generally required to work together, such as positioning and fixing devices, debris cleaning devices, etc. The operation of multiple devices is relatively complicated and the labor cost is also high. There is an urgent need for a simple and easy-to-operate welding device. Therefore, the technicians in this field provide an integrated fully automatic welding device to solve the problems raised in the above background technology. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides an integrated fully automatic welding device, which aims to improve the problem that the existing technology cannot solve the problem that multiple devices are required to work together during welding and the operation of multiple devices is also complicated.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The top of the box body is fixedly connected to a fixing frame, the inner top of the fixing frame is fixedly connected to a fixing plate, the inside of the fixing plate is fixedly connected to a fixing rod, the inner right side of the fixing frame is fixedly connected to an electric push rod, the telescopic end of the electric push rod is fixedly connected to a sliding block, the upper part of the sliding block is fixedly connected to a limiting block, the limiting block is slidably connected to the outside of the fixing rod, the lower part of the sliding block is fixedly connected to an electric telescopic rod, the telescopic end of the electric telescopic rod is fixedly connected to a cylinder, the upper part of the box body is fixedly connected to a clamping platform, the right part of the clamping platform is fixedly connected to a motor, the output end of the motor is fixedly connected to a bidirectional threaded rod, the bidirectional threaded rod is rotatably connected to the inside of the clamping platform, the external thread of the bidirectional threaded rod is threadedly connected to a threaded seat, the upper part of the threaded seat is fixedly connected to the clamping plate, and the upper part of the fixed frame is provided with a filter assembly.

[0007] Through the above technical solution, the object is placed on the clamping table, and the motor is started. The output end of the motor drives the bidirectional threaded rod to rotate, and the bidirectional threaded rod drives the threaded seat to move. The threaded seat drives the clamping plate to move inward to clamp the object. During welding, the electric push rod is started, and the telescopic end of the electric push rod drives the sliding block to move. The sliding block slides outside the fixed rod to drive the cylinder to move for positioning, and the electric telescopic rod drives the cylinder to move downward.

[0008] Furthermore, the filter assembly includes a filter box, a left portion of the filter box is fixedly connected to an air outlet pipe, a left portion of the air outlet pipe is fixedly connected to one end of an exhaust pump, a other end of the exhaust pump is fixedly connected to a telescopic hose, the telescopic hose is fixedly connected to the left side of the cylinder, a side of the inner wall of the filter box is fixedly connected to a connecting plate, a right portion of the connecting plate is fixedly connected to a filter screen, a left side of the interior of the filter box is fixedly connected to a cylinder, a right portion of the cylinder is fixedly connected to a bucket, a collecting hood is provided at the lower portion of the filter screen, a lower portion of the collecting hood is fixedly connected to a connecting pipe, a left portion of the connecting pipe is fixedly connected to a filter, the filter is provided at the lower portion of the connecting plate, an activated carbon net is provided inside the filter, and a collecting tank is provided at the right side of the interior of the filter box.

[0009] Through the above technical scheme, the exhaust pump is turned on through the controller, and the exhaust pump draws the smoke from the cylinder welding through the telescopic hose. The exhaust pump blows the smoke into the top of the filter screen inside the filter box through the air outlet pipe, and the filter screen is filtered. The filtered smoke enters the connecting pipe through the collection cover and enters the filter from the connecting pipe. The activated carbon net inside the filter filters the smoke and then discharges it into the air. While filtering, the telescopic end of the cylinder drives the bucket to move on the top of the filter screen to scrape the top of the filter screen, and the scraped impurities enter the collection tank.

[0010] Furthermore, a welding head is fixedly connected to the inner top of the cylinder, springs are arranged on both sides of the interior of the cylinder, and a moving cylinder is fixedly connected to the lower part of the spring.

[0011] Through the above technical solution, when the bottom of the moving cylinder first contacts the welded pipe, the moving cylinder drives the telescopic spring to compress, preventing the smoke from flowing out from the bottom of the moving cylinder.

[0012] Furthermore, a controller is fixedly connected to the right portion of the fixing frame.

[0013] Through the above technical solution, the motor, cylinder, electric telescopic rod and electric push rod are started through the controller.

[0014] Furthermore, the clamping plate is slidably connected to the upper part of the clamping platform.

[0015] Through the above technical solution, objects of different sizes can be clamped by sliding the clamping plate on the upper part of the clamping table.

[0016] Furthermore, the bucket is slidably connected to the upper part of the filter screen.

[0017] Through the above technical solution, the bucket slides on the upper part of the filter screen to scrape the top of the filter screen, and the scraped impurities are collected in the collection tank.

[0018] Furthermore, support legs are fixedly connected to the four corners of the bottom of the box.

[0019] Through the above technical solution, the entire device is supported by providing support legs.

[0020] Furthermore, the welding head is slidably connected to the upper part of the clamping table.

[0021] Through the above technical solution, the welding head slides on the upper part of the clamping table, so that the object can be positioned and welded at different places of the object.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, through the cooperation between the box, the fixing frame, the fixing plate, the sliding block, the limit block, the electric telescopic rod, the motor and the bidirectional threaded rod and other structures, the object to be welded can be clamped on the clamping table, and the object to be welded can be positioned and moved to ensure the accuracy and controllability of the welding position.

[0024] 2. In the utility model, through the cooperation between the filter box, filter screen, telescopic hose, connecting plate, exhaust pump, collection hood, filter, activated carbon net and collection tank and other structures, the exhaust pump can be started by the controller to extract the welding fume and process it through the filter box and filter to ensure the cleanliness of the operating environment and the health of the operator. The cylinder drives the bucket to move on the top of the filter screen to scrape the impurities on the filter screen and collect them in the collection tank to ensure the long-term and effective operation of the filtration system. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional diagram of an integrated fully automatic welding device proposed by the utility model;

[0026] Figure 2 This is a cross-sectional view of a clamping table of an integrated fully automatic welding device proposed by the utility model;

[0027] Figure 3 This is a cross-sectional view of a filter box of an integrated fully automatic welding device proposed by the utility model;

[0028] Figure 4This is a cylindrical cross-sectional view of an integrated fully automatic welding device proposed by the utility model.

[0029] Legend:

[0030] 1. Filter box; 2. Electric push rod; 3. Controller; 4. Sliding block; 5. Electric telescopic rod; 6. Motor; 7. Box; 8. Support leg; 9. Cylinder; 10. Clamping table; 11. Telescopic hose; 12. Fixed frame; 13. Fixed plate; 14. Exhaust pump; 15. Fixed rod; 16. Clamping plate; 17. Threaded seat; 18. Two-way threaded rod; 19. Fixed plate; 20. Air outlet pipe; 21. Filter net; 22. Collecting tank; 23. Collecting cover; 24. Connecting pipe; 25. Activated carbon net; 26. Filter; 27. Cylinder; 28. Welding head; 29. ​​Moving cylinder; 30. Spring; 31. Bucket; 32. Connecting plate. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1 , Figure 2 and Figure 4 , an embodiment provided by the utility model:

[0033] An integrated fully automatic welding device comprises a box body 7, a fixing frame 12 is fixedly connected to the upper part of the box body 7, a fixing plate 13 is fixedly connected to the inner top of the fixing frame 12, a fixing rod 15 is fixedly connected to the inside of the fixing plate 13, an electric push rod 2 is fixedly connected to the inner right side of the fixing frame 12, a sliding block 4 is fixedly connected to the telescopic end of the electric push rod 2, a limiting block 19 is fixedly connected to the upper part of the sliding block 4, the limiting block 19 is slidably connected to the outside of the fixing rod 15, an electric telescopic rod 5 is fixedly connected to the lower part of the sliding block 4, and a cylinder 9 is fixedly connected to the telescopic end of the electric telescopic rod 5, and the upper part of the box body 7 is fixedly connected to the upper part of the fixing frame 12. The upper part of the cylinder 9 is fixedly connected with a clamping platform 10, the right part of the clamping platform 10 is fixedly connected with a motor 6, the output end of the motor 6 is fixedly connected with a bidirectional threaded rod 18, the bidirectional threaded rod 18 is rotatably connected to the inside of the clamping platform 10, the external thread of the bidirectional threaded rod 18 is connected with a threaded seat 17, the upper part of the threaded seat 17 is fixedly connected with a clamping plate 16, the inner top of the cylinder 9 is fixedly connected with a welding head 28, springs 30 are provided on both sides of the inside of the cylinder 9, the lower part of the spring 30 is fixedly connected with a moving cylinder 29, the right part of the fixed frame 12 is fixedly connected with a controller 3, and the upper part of the fixed frame 12 is provided with a filter assembly;

[0034] Place the object on the clamping table 10, and start the motor 6. The output end of the motor 6 drives the bidirectional threaded rod 18 to rotate, and the bidirectional threaded rod 18 drives the threaded seat 17 to move. The threaded seat 17 drives the clamping plate 16 to move inward to clamp the object. During welding, the electric push rod 2 is started, and the telescopic end of the electric push rod 2 drives the sliding block 4 to move. The sliding block 4 slides outside the fixed rod 15 to drive the cylinder 9 to move for positioning. The electric telescopic rod 5 drives the cylinder 9 to move downward. When the bottom of the moving cylinder 29 first contacts the welded pipe, the moving cylinder 29 drives the telescopic spring 30 to be compressed to prevent smoke from flowing out from the bottom of the moving cylinder 29. At the same time, the welding head 28 welds the object.

[0035] Reference Figure 1 and Figure 3 The filter assembly includes a filter box 1, the left part of the filter box 1 is fixedly connected with an air outlet pipe 20, the left part of the air outlet pipe 20 is fixedly connected with one end of an exhaust pump 14, the other end of the exhaust pump 14 is fixedly connected with a telescopic hose 11, the telescopic hose 11 is fixedly connected to the left side of the cylinder 9, one side of the inner wall of the filter box 1 is fixedly connected with a connecting plate 32, the right part of the connecting plate 32 is fixedly connected with a filter screen 21, the left side of the interior of the filter box 1 is fixedly connected with a cylinder 27, the right part of the cylinder 27 is fixedly connected with a bucket 31, the lower part of the filter screen 21 is provided with a collecting cover 23, the lower part of the collecting cover 23 is fixedly connected with a connecting pipe 24, the left part of the connecting pipe 24 is fixedly connected with a filter 26, the filter 26 is arranged at the lower part of the connecting plate 32, the interior of the filter 26 is provided with an activated carbon net 25, and the right side of the interior of the filter box 1 is provided with a collecting tank 22;

[0036] The exhaust pump 14 is turned on by the controller 3, and the exhaust pump 14 draws the smoke from the welding of the cylinder 9 through the telescopic hose 11. The exhaust pump 14 blows the smoke into the top of the filter screen 21 inside the filter box 1 through the air outlet pipe 20, and the filter screen 21 filters the smoke. The filtered smoke enters the connecting pipe 24 through the collecting cover 23 of the filter machine 26, and enters the filter machine 26 from the connecting pipe 24. Then, the activated carbon net 25 inside the filter machine 26 filters the smoke and then discharges it into the air. While filtering, the telescopic end of the cylinder 27 drives the bucket 31 to move on the top of the filter screen 21 to scrape the top of the filter screen 21, and the scraped impurities enter the collection tank 22.

[0037] Reference Figure 1 , Figure 2 and Figure 3 , the clamping plate 16 is slidably connected to the upper part of the clamping platform 10, the bucket 31 is slidably connected to the upper part of the filter screen 21, the four corners of the bottom of the box body 7 are fixedly connected to the support legs 8, and the welding head 28 is slidably connected to the upper part of the clamping platform 10;

[0038] By sliding the clamping plate 16 on the upper part of the clamping table 10, objects of different sizes can be clamped, and by sliding the bucket 31 on the upper part of the filter screen 21, the top of the filter screen 21 can be scraped, and the scraped impurities are collected in the collection tank 22. The entire device is supported by providing support legs 8, and by sliding the welding head 28 on the upper part of the clamping table 10, the object can be positioned and welded at different places of the object.

[0039] Working principle: When using this device, place the object on the clamping table 10, and start the motor 6, which drives the bidirectional threaded rod 18 to rotate, and the bidirectional threaded rod 18 drives the threaded seat 17 to move, and the threaded seat 17 drives the clamping plate 16 to move inward to clamp the object. When welding, start the electric push rod 2, and the electric push rod 2 drives the sliding block 4 to move. The sliding block 4 slides outside the fixed rod 15, which can drive the cylinder 9 to move for positioning, and the electric telescopic rod 5 drives the cylinder 9 to move downward. When the bottom of the moving cylinder 29 first contacts the welded pipe, the moving cylinder 29 drives the telescopic spring 30 to compress to prevent smoke from flowing out from the bottom of the moving cylinder 29. At the same time, the welding head 28 is When welding an object, the device turns on the switch through the controller 3, and the exhaust pump 14 draws the smoke from the welding of the cylinder 9 through the telescopic hose 11. The exhaust pump 14 blows the smoke into the top of the filter screen 21 inside the filter box 1 through the air outlet pipe 20. The filter screen 21 filters the smoke, and the filtered smoke passes through the filter 26 through the collection cover 23 into the connecting pipe 24, and then enters the filter 26 from the connecting pipe 24. Then, the activated carbon net 25 inside the filter 26 filters the smoke and then discharges it into the air. While filtering, the cylinder 27 drives the bucket 31 to move on the top of the filter screen 21 to scrape the top of the filter screen 21, and the scraped impurities enter the collection tank 22.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated fully automatic welding device, comprising a box (7), characterized in that: The upper part of the box body (7) is fixedly connected to a fixing frame (12), the inner top of the fixing frame (12) is fixedly connected to a fixing plate (13), the interior of the fixing plate (13) is fixedly connected to a fixing rod (15), the inner right side of the fixing frame (12) is fixedly connected to an electric push rod (2), the telescopic end of the electric push rod (2) is fixedly connected to a sliding block (4), the upper part of the sliding block (4) is fixedly connected to a limiting block (19), the limiting block (19) is slidably connected to the outside of the fixing rod (15), and the lower part of the sliding block (4) is fixedly connected to the electric telescopic rod (5 ), the telescopic end of the electric telescopic rod (5) is fixedly connected to a cylinder (9), the upper part of the box body (7) is fixedly connected to a clamping platform (10), the right part of the clamping platform (10) is fixedly connected to a motor (6), the output end of the motor (6) is fixedly connected to a bidirectional threaded rod (18), the bidirectional threaded rod (18) is rotatably connected to the inside of the clamping platform (10), the external thread of the bidirectional threaded rod (18) is connected to a threaded seat (17), the upper part of the threaded seat (17) is fixedly connected to a clamping plate (16), and the upper part of the fixed frame (12) is provided with a filter assembly.

2. The integrated fully automatic welding device according to claim 1, characterized in that: The filter assembly comprises a filter box (1), the left portion of the filter box (1) is fixedly connected to an air outlet pipe (20), the left portion of the air outlet pipe (20) is fixedly connected to one end of an exhaust pump (14), the other end of the exhaust pump (14) is fixedly connected to a telescopic hose (11), the telescopic hose (11) is fixedly connected to the left side of the cylinder (9), a connecting plate (32) is fixedly connected to one side of the inner wall of the filter box (1), the right portion of the connecting plate (32) is fixedly connected to a filter screen (21), and the interior of the filter box (1) is fixedly connected to a filter screen (21). A cylinder (27) is fixedly connected to the left side, a bucket (31) is fixedly connected to the right side of the cylinder (27), a collecting hood (23) is arranged at the lower part of the filter screen (21), a connecting pipe (24) is fixedly connected to the lower part of the collecting hood (23), a filter (26) is fixedly connected to the left side of the connecting pipe (24), the filter (26) is arranged at the lower part of the connecting plate (32), an activated carbon net (25) is arranged inside the filter (26), and a collecting tank (22) is arranged on the right side inside the filter box (1).

3. The integrated fully automatic welding device according to claim 2, characterized in that: A welding head (28) is fixedly connected to the inner top of the cylinder (9), springs (30) are provided on both sides of the interior of the cylinder (9), and a moving cylinder (29) is fixedly connected to the lower part of the spring (30).

4. The integrated fully automatic welding device according to claim 1, characterized in that: The right part of the fixing frame (12) is fixedly connected to a controller (3).

5. The integrated fully automatic welding device according to claim 1, characterized in that: The clamping plate (16) is slidably connected to the upper part of the clamping platform (10).

6. The integrated fully automatic welding device according to claim 2, characterized in that: The bucket (31) is slidably connected to the upper part of the filter screen (21).

7. The integrated fully automatic welding device according to claim 1, characterized in that: Support legs (8) are fixedly connected to the four corners of the bottom of the box body (7).

8. The integrated fully automatic welding device according to claim 3, characterized in that: The welding head (28) is slidably connected to the upper part of the clamping platform (10).

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