Automatic earphone assembling system
By designing an automatic headphone assembly system that includes pushing components and fitting components, the problem of the workpiece being placed accurately and initially grasped and easily skewed before lifting and flipping is solved, and the accuracy and stability of workpiece grasping is achieved.
Patent Information
- Application Number
- CN202421348236.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The automatic headphone assembly system needs to place the workpiece accurately before lifting and flipping. The preliminary grasping is prone to skew, which affects the stability of grasping and subsequent flipping processing.
An automatic headphone assembly system including a workbench, a rotating disc, a flip assembly and a placement positioning mechanism is designed. By pushing the assembly for initial positioning and fitting, the workpiece is ensured to be accurate and stable when the assembly is grasped by flipped.
The accuracy and stability of the workpiece when grabbing the flip assembly is achieved, skew and damage are avoided, and the stability of subsequent processing is improved.
Smart Images

Figure CN222588715U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of earphone processing, in particular to an earphone automatic assembling system. Background Art
[0002] The earphone automatic assembly machine is an automated equipment used for the assembly and production of earphone products. It uses a cylinder as the power and a PLC programmable controller as the control system, which can realize the automated assembly of earphone products and improve production efficiency and quality.
[0003] After searching, a Chinese patent discloses a Bluetooth headset automatic assembly shell positioning device (publication number CN114055113 B). This patent technology positions the headset shell on a lifting mechanism by providing an automatic assembly shell positioning device for Bluetooth headsets. The position and angle of the headset shell can be adjusted according to the actual assembly situation to improve the accuracy of assembly. However, in the technical solution of the above patent document, the workpiece needs to be placed accurately before lifting and flipping, and the initial grasping of the workpiece is prone to skew, affecting the stability of the grasping and subsequent flipping processing.
[0004] Therefore, an automatic earphone assembly system is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the present utility model is to provide an automatic earphone assembly system in order to solve the above-mentioned problem, thereby improving the problem that the workpiece needs to be placed accurately before lifting and flipping, and the initial grasping of the workpiece is prone to skew, which affects the stability of the grasping and subsequent flipping processing.
[0006] The utility model achieves the above-mentioned purpose through the following technical solutions. The automatic assembly system of earphones includes: a workbench, the inner wall of the workbench is fixedly connected to a rotating disk, the upper end of the rotating disk is fixedly connected to a flip assembly, an assembling assembly is arranged on the upper side of the flip assembly, and the assembling assembly is fixedly connected to the workbench; a placing and positioning mechanism, the placing and positioning mechanism for positioning and fixing the workpiece is arranged on the upper side of the rotating disk; a synchronous shielding mechanism, the synchronous shielding mechanism for shielding the hole through which the placing and positioning mechanism moves to prevent the workpiece from falling into and being damaged during clamping is arranged on one side of the placing and positioning mechanism; wherein the placing and positioning mechanism includes a pushing assembly arranged on one side of the rotating disk, and a fitting assembly is arranged on one side of the pushing assembly.
[0007] Preferably, the pushing assembly includes a rotating seat fixedly connected to the inner wall of the rotating disk, the inner wall of the rotating seat is rotatably connected to a bidirectional lead screw, the inner wall of the rotating disk is fixedly connected to a driving motor, one end of the bidirectional lead screw is fixedly connected to the output end of the driving motor, and two pushing nuts are threadedly connected to the surface of the bidirectional lead screw, and the upper ends of the two pushing nuts are fixedly connected to a pushing plate. The workpiece can be initially positioned and placed through the pushing assembly, which is convenient for subsequent grasping and subsequent processing through the flipping assembly.
[0008] Preferably, a limiting groove is provided on the lower inner wall of the rotating disk, and two limiting blocks are slidably connected to the inner wall of the limiting groove. The two limiting blocks are respectively fixedly connected to two pushing nuts. The sliding cooperation between the limiting blocks and the limiting grooves can make the pushing nuts more stable when sliding and less prone to skewing.
[0009] Preferably, the inner walls on both sides of the rotating disk that are parallel to each other are fixedly connected with stabilizing seats, and the bidirectional lead screw is rotatably connected to the inner walls of the two stabilizing seats. The rotation of the bidirectional lead screw can be limited by the stabilizing seat to prevent the bidirectional lead screw from swinging when rotating, making the rotation of the bidirectional lead screw more stable and preventing shaking when the push nut moves.
[0010] Preferably, the bonding components are provided in two groups, and the two bonding components each include a pushing spring fixedly connected to the side end of the pushing plate, one end of the pushing spring is fixedly connected to the bonding plate, and the bonding component can be used to tightly bond when the pushing component is pushed. At the same time, when the flipping component grabs the workpiece and rises, an elastic gap is provided for the bonding plate when it retracts, which facilitates the flipping component to grab the workpiece and separate from the placement and positioning mechanism.
[0011] Preferably, a telescopic rod is fixedly connected to the side end of the push plate, one end of the telescopic rod is fixedly connected to the bonding plate, and the push spring is sleeved on the circumferential surface of the telescopic rod. The telescopic rod can support and limit the push spring to prevent the push spring from being damaged due to lateral elastic deformation during compression and relaxation.
[0012] Preferably, the synchronous shielding mechanism is provided with two groups, each group of the synchronous shielding mechanism includes a rotating rod fixedly connected to the side end of the pushing nut, the surface of the rotating rod is rotatably connected to a rotating cylinder, the surface of the rotating cylinder is fixedly connected to a shielding cloth, the circumferential surface of the rotating rod is fixedly connected to a torsion spring, one end of the torsion spring is fixedly connected to the inner wall of the rotating cylinder, and the inner wall of the rotating disk can be shielded by the synchronous shielding mechanism to prevent the workpiece from falling into the rotating disk when being placed, and from being damaged by contact and extrusion with the placement positioning mechanism during the process of pushing the positioning and flipping the component to grab.
[0013] Preferably, a positioning groove is provided at the upper end of the rotating disk, and a positioning rod is fixedly connected to one end of the shielding cloth. The positioning rod slides and fits the inner wall of the positioning groove. The positioning rod can be removed through the cooperation of the positioning rod and the positioning groove to expose the gap on the inner wall of the rotating disk for easy cleaning.
[0014] The beneficial effects of the utility model are:
[0015] 1. The pressing component can push the fitting component to fit the workpiece surface, push the component to the grabbing position of the flipping component, the flipping component can lift the workpiece, the flipping component and the rotating disk flip the workpiece, and start the assembly component to process the workpiece. At this time, when the flipping component grabs, it can grab accurately and is not easy to be skewed;
[0016] 2. The inner wall of the rotating disk can be shielded by the synchronous shielding mechanism to prevent the workpiece from falling into the rotating disk when it is placed. In the process of pushing the positioning and flipping the component to grab, it is damaged by contact and extrusion with the placement positioning mechanism. At the same time, the positioning rod and the positioning groove can be cooperated to remove the positioning rod, exposing the gap on the inner wall of the rotating disk for easy cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a main perspective view of the utility model;
[0018] Figure 2 It is a cutaway stereogram of the utility model;
[0019] Figure 3 For the utility model Figure 2 A magnified view of middle;
[0020] Figure 4 For the utility model Figure 2 Enlarged view of B.
[0021] In the figure: 1. workbench; 2. flip assembly; 3. assembly assembly; 4. rotating disk; 5. placement and positioning mechanism; 501. pushing assembly; 5011. stabilizing seat; 5012. rotating seat; 5013. bidirectional screw; 5014. pushing nut; 5015. pushing plate; 5016. driving motor; 5017. limiting groove; 5018. limiting block; 502. fitting assembly; 5021. pushing spring; 5022. fitting plate; 5023. telescopic rod; 6. synchronous shielding mechanism; 601. positioning rod; 602. shielding cloth; 603. positioning groove; 604. rotating rod; 605. torsion spring; 606. rotating cylinder. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] When implementing: Figure 1-4 As shown, the earphone automatic assembly system comprises: a workbench 1, the inner wall of the workbench 1 is fixedly connected to a rotating disk 4, the upper end of the rotating disk 4 is fixedly connected to a flip assembly 2, an assembly assembly 3 is arranged on the upper side of the flip assembly 2, and the assembly assembly 3 is fixedly connected to the workbench 1; a placement positioning mechanism 5, the placement positioning mechanism 5 for positioning and fixing the workpiece is arranged on the upper side of the rotating disk 4; a synchronous shielding mechanism 6, which is used to shield the hole where the placement positioning mechanism 5 moves to prevent the workpiece from falling into the synchronous shielding mechanism 6 that is damaged during clamping, and is arranged on one side of the placement positioning mechanism 5; wherein the placement positioning mechanism 5 comprises a pushing assembly 501 arranged on one side of the rotating disk 4, and a fitting assembly 502 is arranged on one side of the pushing assembly 501. When the workpiece is positioned by the device During processing, the workpiece is placed on the upper side of the rotating disk 4, and then the pushing component 501 is started. The pushing component 501 pushes the fitting component 502 to fit the surface of the workpiece, and pushes the element to the grabbing position of the flipping component 2. At this time, the flipping component 2 is started to lift the workpiece, and the flipping component 2 and the rotating disk 4 flip the workpiece. The assembly component 3 is started to process the workpiece. At this time, when the flipping component 2 grabs, it can be grabbed accurately and is not prone to skew. The flipping component 2 and the assembly component 3 have the same structure as the flipping mechanism and the assembly mechanism with a lifting motor in the comparative document, and no further elaboration is made here. The rotating disk 4 includes a mounting disk and a rotating motor. For those skilled in the art, the rotating disk 4 is prior art and no further elaboration is made here.
[0024] like Figure 3 and Figure 4As shown, the pushing component 501 includes a rotating seat 5012 fixedly connected to the inner wall of the rotating disk 4, the inner wall of the rotating seat 5012 is rotatably connected to a bidirectional lead screw 5013, the inner wall of the rotating disk 4 is fixedly connected to a driving motor 5016, one end of the bidirectional lead screw 5013 is fixedly connected to the output end of the driving motor 5016, the surface of the bidirectional lead screw 5013 is threadedly connected to two pushing nuts 5014, the upper ends of the two pushing nuts 5014 are fixedly connected to a pushing plate 5015, when it is necessary to push the workpiece to facilitate the clamping and flipping of the flipping component 2, the driving motor 5016 can be manually started at this time, and the driving motor 5016 drives the bidirectional lead screw 5013 to rotate, the surface of the bidirectional lead screw 5013 has two threads in opposite directions, when the bidirectional lead screw 5013 rotates When the two push nuts 5014 are moved closer to or away from each other, the two push nuts 5014 push the two push plates 5015 to move and push the workpiece to the center of the rotating disk 4. At this time, the drive motor 5016 is manually turned off, and the workpiece is at the center of the rotating disk 4, which is convenient for the flip assembly 2 to grab. For the staff in this technical field, the drive motor 5016 is a prior art and will not be described in detail here. A limiting groove 5017 is provided on the lower inner wall of the rotating disk 4. Two limiting blocks 5018 are slidably connected to the inner wall of the limiting groove 5017. The two limiting blocks 5018 are fixedly connected to the two push nuts 5014 respectively. When the bidirectional lead screw 5013 rotates to drive the push nuts 5014 to move, the push nuts 5014 can easily follow the bidirectional lead screw 5013. The lever 5013 rotates at the same time, and at this time, the limit block 5018 is driven to slide on the inner wall of the limit groove 5017 by pushing the nut 5014 to move, so that the push nut 5014 is not easy to rotate when moving, and it is more stable. The inner walls on both sides of the rotating disk 4 that are parallel to each other are fixedly connected with stabilizing seats 5011, and the two-way lead screw 5013 is rotatably connected to the inner walls of the two stabilizing seats 5011. When the two-way lead screw 5013 rotates, the edge of the two-way lead screw 5013 is prone to swing. At this time, the rotation of the two-way lead screw 5013 is limited by the stabilizing seat 5011, so that the two-way lead screw 5013 is more stable and not easy to swing when rotating. The fitting component 502 is provided with two groups, and the two fitting components 502 both include a fixed connection to the pushing plate 501 5, one end of the pushing spring 5021 is fixedly connected with the bonding plate 5022. When the pushing plate 5015 is pushed close to the workpiece, the pushing plate 5015 will drive the pushing spring 5021 and the bonding plate 5022 to move. The elastic force of the pushing spring 5021 can increase the bonding effect on the workpiece. The side end of the pushing plate 5015 is fixedly connected with a telescopic rod 5023. One end of the telescopic rod 5023 is fixedly connected with the bonding plate 5022. The pushing spring 5021 is sleeved on the circumferential surface of the telescopic rod 5023. When the pushing spring 5021 pushes the bonding plate 5022 to fit the surface of the workpiece, the pushing spring 5021 is prone to lateral elastic deformation and damage. At this time, the pushing spring 5021 is supported by the telescopic rod 5023.This makes the push spring 5021 less likely to undergo lateral elastic deformation and more stable.
[0025] like Figure 3 and Figure 4 As shown, the synchronous shielding mechanism 6 is provided with two groups, and each group of the synchronous shielding mechanism 6 includes a rotating rod 604 fixedly connected to the side end of the pushing nut 5014, the surface of the rotating rod 604 is rotatably connected to the rotating cylinder 606, the surface of the rotating cylinder 606 is fixedly connected to the shielding cloth 602, and the circumferential surface of the rotating rod 604 is fixedly connected to the torsion spring 605, one end of the torsion spring 605 is fixedly connected to the inner wall of the rotating cylinder 606, when the pushing nut 5014 moves, it will drive the rotating rod 604 to move, at this time, one end of the shielding cloth 602 is fixed, and the rotating rod The rotation of 604 releases the shielding cloth 602, which shields the inner wall of the rotating disk 4 to prevent the workpiece to be processed from falling in. In the process of pushing the positioning and flipping component 2 to grab, it is damaged by contact and squeezing with the placement positioning mechanism 5. A positioning groove 603 is provided on the upper end of the rotating disk 4, and a positioning rod 601 is fixedly connected to one end of the shielding cloth 602. The positioning rod 601 slides and fits the inner wall of the positioning groove 603. The positioning rod 601 can be removed by cooperating with the positioning groove 603 to expose the gap on the inner wall of the rotating disk 4 for easy cleaning.
[0026] When the utility model is in use, when the workpiece is processed by the device, the workpiece is placed on the upper side of the rotating disk 4, and then the driving motor 5016 is manually started, and the driving motor 5016 drives the bidirectional lead screw 5013 to rotate. At this time, the two pushing nuts 5014 push the two pushing plates 5015 to move, and the pushing plates 5015 drive the pushing springs 5021 and the bonding plates 5022 to move. The elastic force of the pushing springs 5021 is used to increase the bonding effect on the workpiece. At this time, the flip assembly 2 is started to lift the workpiece, and the flip assembly 2 is turned over. Part 2 and rotating disk 4 flip the workpiece, start assembling component 3 to process the workpiece, at this time, when flipping component 2 grabs, it can grab accurately and is not prone to skew, when pushing nut 5014 to move, it will drive rotating rod 604 to move, at this time one end of shielding cloth 602 is fixed, rotating rod 604 rotates to release shielding cloth 602, shielding cloth 602 blocks the inner wall of rotating disk 4 to prevent the workpiece to be processed from falling in, and in the process of pushing positioning and flipping component 2 to grab, it contacts and squeezes with the placement positioning mechanism 5 and is damaged.
[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. The earphone automatic assembly system is characterized by: include: A workbench (1), wherein a rotating disk (4) is fixedly connected to the inner wall of the workbench (1), a turning assembly (2) is fixedly connected to the upper end of the turning assembly (4), an assembly assembly (3) is arranged on the upper side of the turning assembly (2), and the assembly assembly (3) is fixedly connected to the workbench (1); A placement and positioning mechanism (5), used for positioning and fixing the workpiece, the placement and positioning mechanism (5) being arranged on the upper side of the rotating disk (4); A synchronous shielding mechanism (6) is used to shield the hole through which the placement and positioning mechanism (5) moves, thereby preventing the workpiece from falling into the hole and being damaged during clamping. The synchronous shielding mechanism (6) is arranged on one side of the placement and positioning mechanism (5); Wherein, the placement and positioning mechanism (5) comprises a pushing component (501) arranged on one side of the rotating disk (4), and a fitting component (502) is arranged on one side of the pushing component (501).
2. The earphone automatic assembly system according to claim 1, characterized in that: The pushing assembly (501) comprises a rotating seat (5012) fixedly connected to the inner wall of a rotating disk (4); the inner wall of the rotating seat (5012) is rotatably connected to a bidirectional lead screw (5013); the inner wall of the rotating disk (4) is fixedly connected to a driving motor (5016); one end of the bidirectional lead screw (5013) is fixedly connected to the output end of the driving motor (5016); two pushing nuts (5014) are threadedly connected to the surface of the bidirectional lead screw (5013); and the upper ends of the two pushing nuts (5014) are fixedly connected to a pushing plate (5015).
3. The earphone automatic assembly system according to claim 2, characterized in that: A limiting groove (5017) is provided on the lower inner wall of the rotating disk (4), and two limiting blocks (5018) are slidably connected to the inner wall of the limiting groove (5017), and the two limiting blocks (5018) are fixedly connected to two pushing nuts (5014) respectively.
4. The earphone automatic assembly system according to claim 2, characterized in that: The inner walls of both sides of the rotating disk (4) which are parallel to each other are fixedly connected with stable seats (5011), and the bidirectional lead screw (5013) is rotatably connected to the inner walls of the two stable seats (5011).
5. The earphone automatic assembly system according to claim 2, characterized in that: The laminating components (502) are provided in two groups, and the two laminating components (502) each include a pushing spring (5021) fixedly connected to the side end of the pushing plate (5015), and one end of the pushing spring (5021) is fixedly connected to the laminating plate (5022).
6. The earphone automatic assembly system according to claim 5, characterized in that: The side end of the pushing plate (5015) is fixedly connected with a telescopic rod (5023), one end of the telescopic rod (5023) is fixedly connected with the bonding plate (5022), and the pushing spring (5021) is sleeved on the circumferential surface of the telescopic rod (5023).
7. The earphone automatic assembly system according to claim 2, characterized in that: The synchronous shielding mechanism (6) is provided in two groups, and each group of the synchronous shielding mechanism (6) comprises a rotating rod (604) fixedly connected to the side end of the pushing nut (5014), the surface of the rotating rod (604) is rotatably connected to a rotating cylinder (606), the surface of the rotating cylinder (606) is fixedly connected to a shielding cloth (602), the circumferential surface of the rotating rod (604) is fixedly connected to a torsion spring (605), and one end of the torsion spring (605) is fixedly connected to the inner wall of the rotating cylinder (606).
8. The earphone automatic assembly system according to claim 7, characterized in that: A positioning groove (603) is provided at the upper end of the rotating disk (4), and a positioning rod (601) is fixedly connected to one end of the shielding cloth (602), and the positioning rod (601) is slidably fitted to the inner wall of the positioning groove (603).
Citation Information
Patent Citations
A Bluetooth headset automatic assembly shell positioning device
CN114055113B