Cross-shaped feeding and welding device for material belts
By designing a cross-loading welding device for tape, efficient welding and tape output of hardware are achieved using feeding lines and welding mechanisms, the problems of low welding efficiency and high cost in the prior art are solved, and efficiency improvement and cost reduction are achieved.
Patent Information
- Application Number
- CN202420537218.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-19
AI Technical Summary
During the welding and manufacturing process of hardware parts for electronic products, there are many welding numbers and small hardware sizes. The existing welding and loading methods are inefficient and labor-intensive and manufacturing costs are high.
A cross-loading welding device for material tape is designed, a welding area is formed through the junction of the first and second feed lines, a hardware is welded by a welding mechanism, and a material tape is cut through a punching mechanism to realize the connection welding and material tape output.
It improves welding efficiency, reduces labor costs and material handling times, and realizes labor reduction, crop improvement and processing quality assurance.
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Figure CN222588744U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a material strip cross-feeding welding device. Background Art
[0002] In the manufacturing of hardware components for some electronic products, a punch press is used to punch out bulk hardware from a material strip, and then the bulk hardware is positioned in a welding machine and welded to obtain hardware components with the desired structure.
[0003] Generally, there are two ways to feed bulk hardware. One is to feed the bulk hardware one by one manually, and the other is to feed the bulk hardware one by one using a feeding device, thereby feeding the bulk hardware to the welding machine.
[0004] However, the welding process of the hardware parts of electronic products involves a large number of welds, and the hardware parts are small in size. The existing welding feeding method is inefficient and has high manpower and manufacturing costs. Utility Model Content
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a material strip cross-feeding welding device, which can improve welding efficiency, reduce manpower and manufacturing costs, and ensure processing quality.
[0006] According to the first aspect of the utility model, a cross-feeding and welding device for material strips comprises: a first feeding line for conveying a first material strip after stamping, wherein the first material strip is formed with a first hardware part; a second feeding line for conveying a second material strip after stamping, wherein the second material strip is formed with a second hardware part; a welding area is formed at the intersection of the first feeding line and the second feeding line, wherein a welding mechanism and a punching mechanism are provided in the welding area, wherein the welding mechanism is used to weld the first hardware part to the second hardware part, wherein the punching mechanism comprises an upper die, a lower die, and a power part for driving the upper die or the lower die to rise and fall, wherein the upper die and the lower die cut off the first hardware part from the first material strip along the up and down directions.
[0007] A material strip cross-feeding welding device according to an embodiment of the utility model has at least the following beneficial effects:
[0008] 1. The utility model sets a first feeding line and a second feeding line. The first feeding line can convey the second material strip for punching out the second hardware, and the second feeding line can convey the second material strip for punching out the second hardware. There is no need to adopt the traditional manual method of loading bulk hardware one by one, and there is no need to adopt the method of loading bulk hardware one by one by loading equipment. The loading and welding efficiency is greatly improved, the labor cost is reduced, the line welding is realized, and the number of times the material is handled is reduced.
[0009] 2. The utility model forms a welding area at the intersection of the first feeding line and the second feeding line, feeds different material strips in a cross manner, intersects and positions two hardware parts, and welds the two hardware parts using a welding mechanism. After welding, one of the hardware parts is cut off, and the two different hardware parts are welded together and output along one material strip, thereby achieving manpower reduction, improved utilization, stable equipment, guaranteed processing quality, improved production capacity, and reduced production costs.
[0010] According to some embodiments of the utility model, the lower die is provided with a punch, and the lower die and the upper die are clamped together so that the punch cuts off the first hardware of the first material strip.
[0011] According to some embodiments of the utility model, the lower die is provided with two limiting components for limiting the second material strip of the second hardware along the up and down directions, the two limiting components are distributed along the conveying direction of the second feeding line, and the punch is arranged between the two limiting components.
[0012] According to some embodiments of the utility model, the limiting assembly includes two limiting bars, the two limiting bars are arranged opposite to each other, and limiting grooves are arranged on opposite sides of the two limiting bars, the limiting grooves accommodate the second material strip passing through, and the limiting grooves are higher than the punch.
[0013] According to some embodiments of the utility model, the upper mold has an abutment plate, and the abutment plate is provided with a receiving groove for accommodating the limiting assembly. When the mold is closed, the abutment plate can press the first hardware toward the punch to make the first hardware separate from the first material strip.
[0014] According to some embodiments of the utility model, the welding mechanism includes a main body and a laser head extending from the main body, the laser head is located above the upper mold, and the upper mold is provided with a channel running through the upper and lower parts. The energy output by the laser head passes through the channel to weld the first hardware to the second hardware.
[0015] According to some embodiments of the utility model, the welding mechanism further includes a column and a connecting frame arranged on the column, the column is located on a side of the laser head away from the main body, and the connecting frame is connected to the laser head.
[0016] According to some embodiments of the utility model, the power part is a first cylinder, the first cylinder is located below the lower mold, the lower mold is provided with a through hole, and the piston rod of the first cylinder passes through the through hole and is connected to the upper mold.
[0017] According to some embodiments of the utility model, the first feeding line includes a first material guide trough for accommodating the passage of the first material belt, a pin for driving the first material belt to move along the first material guide trough, and a moving component for driving the pin to move, and the first material belt is provided with a through hole for accommodating the insertion of the pin.
[0018] According to some embodiments of the present invention, the second feeding line includes a conveying assembly, which includes an upper roller, a lower roller, and a motor that drives the upper roller or the lower roller to rotate, and the upper roller and the lower roller clamp and convey the second material strip after welding.
[0019] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0021] Figure 1 A schematic diagram of a material strip cross-feeding welding device according to an embodiment of the utility model;
[0022] Figure 2 This is a schematic structural diagram of a material strip cross-feeding welding device according to an embodiment of the utility model;
[0023] Figure 3 for Figure 2 A schematic structural diagram of a lower die of a material strip cross-feeding welding device is shown;
[0024] Figure 4 for Figure 2 A partial structural schematic diagram of a first feeding line of a material strip cross-feeding welding device is shown;
[0025] Figure 5 for Figure 2 A schematic cross-sectional structure diagram of a material strip cross-feeding welding device is shown;
[0026] Figure 6 It is a schematic structural diagram of the first hardware component and the second hardware component of an embodiment of the utility model.
[0027] Figure markings: 100-first feeding line, 110-second feeding line, 120-welding area, 130-upper mold, 140-lower mold, 150-first hardware, 160-first material strip, 170-second hardware, 180-second material strip, 190-punch, 200-limiting strip, 210-limiting groove, 220-abutment plate, 230-accommodating groove, 240-body, 250-laser head, 260-channel, 270-column, 280-connecting frame, 290-first cylinder, 300-first material guide groove, 310-pushing pin, 320-upper roller, 330-lower roller, 340-motor, 350-second cylinder, 360-third cylinder. DETAILED DESCRIPTION
[0028] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0029] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0030] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] A material strip cross-feeding and welding device according to an embodiment of the utility model is described below in conjunction with the accompanying drawings.
[0033] Reference Figure 1 and Figure 2 The utility model embodiment of a material strip cross-feeding welding device includes a first feeding line 100 and a second feeding line 110. The first feeding line 100 is used to convey a first material strip 160 after stamping. The first material strip 160 is formed with a first hardware 150. The second feeding line 110 is used to convey a second material strip 180 after stamping. The second material strip 180 is formed with a second hardware 170. The structure of the first material strip 160 and the second material strip 180 is as shown in FIG. Figure 6 As shown, a welding area 120 is formed at the intersection of the first feeding line 100 and the second feeding line 110. The welding area 120 is provided with a welding mechanism and a punching mechanism. The welding mechanism is used to weld the first hardware 150 to the second hardware 170. The punching mechanism includes an upper mold 130, a lower mold 140, and a power part that drives the upper mold 130 or the lower mold 140 to rise and fall. The upper mold 130 and the lower mold 140 cut off the first hardware 150 from the first material strip 160 along the up and down direction.
[0034] It should be noted that the first feeding line 100 and the second feeding line 110 are respectively provided with a material shortage sensing device, which can detect whether the hardware on the material belt is missing.
[0035] In some embodiments of the present invention, the lower die 140 is provided with a punch 190 , and the lower die 140 and the upper die 130 are engaged, so that the punch 190 cuts off the first hardware 150 of the first material strip 160 .
[0036] Therefore, the punch 190 is disposed on the lower die 140 to avoid the punch 190 from overlapping with the welding direction of the welding mechanism, thereby reducing the difficulty of structural arrangement of the welding mechanism.
[0037] In some embodiments of the present invention, referring to Figure 3 The lower mold 140 is provided with two limit assemblies for limiting the second material belt 180 of the second hardware 170 in the up and down directions. The two limit assemblies are distributed along the conveying direction of the second feeding line 110, and a punch 190 is arranged between the two limit assemblies, so that the second material belt 180 of the second hardware 170 is conveyed over the punch 190 to avoid interference between the punch 190 and the second hardware 170 during the conveying process.
[0038] In some embodiments of the present invention, the limiting assembly includes two limiting bars 200 , which are arranged opposite to each other. A limiting groove 210 is arranged on the opposite side of the two limiting bars 200 , and the limiting groove 210 accommodates the second material strip 180 passing through, and the limiting groove 210 is higher than the punch 190 .
[0039] Therefore, on the one hand, the limiting groove 210 lifts the second material strip 180 so that the second material strip 180 is higher than the punch 190, thereby preventing the second hardware 170 from interfering with the punch 190 during transportation. On the other hand, the limiting groove 210 can also limit the second material strip 180 in the horizontal direction, so that the first hardware 150 and the second hardware 170 can be accurately welded.
[0040] In some embodiments of the present invention, referring to Figure 5 The upper mold 130 has an abutment plate 220 , and the abutment plate 220 is provided with a receiving groove 230 for accommodating the limiting component. When the mold is closed, the abutment plate 220 can press the first hardware 150 toward the punch 190 to separate the first hardware 150 from the first material strip 160 .
[0041] Therefore, by utilizing the accommodating groove 230 to avoid the limiting assembly, when the upper die 130 and the lower die 140 are pressed together, the abutment plate 220 presses the first hardware component 150 toward the punch 190 , and the punch 190 cuts the first hardware component 150 from the first material strip 160 .
[0042] In some embodiments of the utility model, the welding mechanism includes a main body 240 and a laser head 250 extending from the main body 240. The laser head 250 is located above the upper mold 130. The upper mold 130 is provided with a channel 260 running through the upper and lower parts. The energy output by the laser head 250 passes through the channel 260 to weld the first hardware 150 to the second hardware 170.
[0043] Therefore, after the laser head 250 welds the first hardware part and the second hardware part 170, the first material strip 160 and the second material strip 180 do not need to be moved or positioned again. The cutting process can be completed by pressing the upper mold 130 and the lower mold 140 together, which greatly improves the efficiency of loading and welding.
[0044] In some embodiments of the utility model, the welding mechanism also includes a column 270 and a connecting frame 280 arranged on the column 270. The column 270 is located on the side of the laser head 250 away from the main body 240. The connecting frame 280 is connected to the laser head 250. Thus, the column 270 and the connecting frame 280 are used to support the laser, thereby improving the strength of the laser head 250, reducing the vibration generated during mold closing, and reducing the deformation and bending of the laser head 250.
[0045] In some embodiments of the present invention, the power member is a first cylinder 290 , which is located below the lower mold 140 . The lower mold 140 is provided with a through hole, and a piston rod of the first cylinder 290 passes through the through hole and is connected to the upper mold 130 .
[0046] Thus, it is avoided that the power component is arranged above the upper mold 130, the space occupied by the upper mold 130 in the vertical direction is reduced, and the structural arrangement of the welding mechanism is facilitated.
[0047] In some embodiments of the present invention, referring to Figure 4 The first feeding line 100 includes a first material guide trough 300 for accommodating the first material belt 160 to pass through, a pin 310 for driving the first material belt 160 to move along the first material guide trough 300, and a moving component for driving the pin 310 to move. The first material belt 160 is provided with a through hole for accommodating the pin 310 to be inserted.
[0048] Specifically, the moving assembly includes a second cylinder 350 and a third cylinder 360. The second cylinder 350 can drive the pin 310 to move up and down, and the third cylinder 360 can drive the second cylinder 350 to move horizontally. Therefore, the pin 310 cooperates with the perforation to enable the pin 310 to transport the first material strip 160 in an orderly manner.
[0049] In some embodiments of the utility model, the second feeding line 110 includes a conveying assembly, which includes an upper roller 320, a lower roller 330, and a motor 340 that drives the upper roller 320 or the lower roller 330 to rotate. The upper roller 320 and the lower roller 330 clamp and convey the second material strip 180 after welding, so that the welding positions of the first hardware 150 and the second hardware 170 overlap, thereby achieving precise welding.
[0050] Therefore, this embodiment has the following effects:
[0051] 1. The utility model sets a first feeding line 100 and a second feeding line 110. The first feeding line 100 can convey the second material strip 180 for punching out the second hardware 170, and the second feeding line 110 can convey the second material strip 180 for punching out the second hardware 170. There is no need to adopt the traditional manual feeding method of bulk hardware one by one, and there is no need to adopt the feeding equipment to feed the bulk hardware one by one. The feeding and welding efficiency is greatly improved, the labor cost is reduced, the line welding is realized, and the number of times the material is handled is reduced.
[0052] 2. The utility model forms a welding area 120 at the intersection of the first feeding line 100 and the second feeding line 110, and feeds different material strips in a cross manner, so that two hardware parts intersect and are positioned, and a welding mechanism is used to weld the two hardware parts. After welding, one of the hardware parts is cut off, and the two different hardware parts are welded together and output along one material strip, thereby achieving manpower reduction, improved utilization, stable equipment, guaranteed processing quality, improved production capacity, and reduced production costs.
[0053] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0054] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A material strip cross-feeding welding device, characterized in that: include: A first feeding line (100) is used to convey a first material strip (160) after stamping, wherein the first material strip (160) is formed with a first hardware component (150); A second feeding line (110) is used to convey a second material strip (180) after stamping, wherein the second material strip (180) is formed with a second hardware component (170); A welding area (120) is formed at the intersection of the first feeding line (100) and the second feeding line (110). The welding area (120) is provided with a welding mechanism and a punching mechanism. The welding mechanism is used to weld the first hardware component (150) to the second hardware component (170). The punching mechanism comprises an upper die (130), a lower die (140), and a power component for driving the upper die (130) or the lower die (140) to rise and fall. The upper die (130) and the lower die (140) cut the first hardware component (150) from the first material strip (160) along the up and down direction.
2. A material strip cross-feeding welding device according to claim 1, characterized in that: The lower die (140) is provided with a punch (190), and the lower die (140) and the upper die (130) are clamped together so that the punch (190) cuts off the first hardware component (150) of the first material strip (160).
3. A material strip cross-feeding welding device according to claim 2, characterized in that: The lower die (140) is provided with two limit assemblies for limiting the second material strip (180) of the second hardware (170) in the up and down directions, the two limit assemblies are distributed along the conveying direction of the second feeding line (110), and the punch (190) is arranged between the two limit assemblies.
4. A material strip cross-feeding welding device according to claim 3, characterized in that: The limiting assembly comprises two limiting bars (200), the two limiting bars (200) are arranged opposite to each other, and limiting grooves (210) are arranged on opposite sides of the two limiting bars (200), the limiting grooves (210) accommodate the second material strip (180) to pass through, and the limiting grooves (210) are higher than the punch (190).
5. The cross-feeding welding device for material strips according to claim 3, characterized in that: The upper mold (130) has an abutment plate (220), and the abutment plate (220) is provided with a receiving groove (230) for accommodating the limit assembly. When the mold is closed, the abutment plate (220) can press the first hardware component (150) toward the punch (190), so that the first hardware component (150) is separated from the first material strip (160).
6. The cross-feeding welding device for material strips according to claim 1, characterized in that: The welding mechanism comprises a body (240) and a laser head (250) extending from the body (240); the laser head (250) is located above the upper mold (130); the upper mold (130) is provided with a channel (260) penetrating from top to bottom; energy output by the laser head (250) passes through the channel (260) to weld the first hardware component (150) to the second hardware component (170).
7. A material strip cross-feeding welding device according to claim 6, characterized in that: The welding mechanism further comprises a column (270) and a connecting frame (280) arranged on the column (270); the column (270) is located on a side of the laser head (250) away from the body (240); and the connecting frame (280) is connected to the laser head (250).
8. The cross-feeding welding device for material strips according to claim 1, characterized in that: The power component is a first cylinder (290), and the first cylinder (290) is located below the lower mold (140). The lower mold (140) is provided with a through hole, and the piston rod of the first cylinder (290) passes through the through hole and is connected to the upper mold (130).
9. The cross-feeding welding device for material strips according to claim 1, characterized in that: The first feeding line (100) includes a first material guide groove (300) for accommodating the passage of the first material belt (160), a pin (310) for driving the first material belt (160) to move along the first material guide groove (300), and a moving component for driving the pin (310) to move, and the first material belt (160) is provided with a through hole for accommodating the insertion of the pin (310).
10. The cross-feeding welding device for material strips according to claim 1, characterized in that: The second feeding line (110) includes a conveying assembly, which includes an upper roller (320), a lower roller (330), and a motor (340) that drives the upper roller (320) or the lower roller (330) to rotate, and the upper roller (320) and the lower roller (330) clamp and convey the second material strip (180) after welding.