Forming device for ceramic ball processing
By designing the molding device for ceramic ball processing, including lifting adjustment mechanism, forming mechanism and top material assembly, the problems of unsmooth pushing and damage during the discharge of ceramic balls are solved, and the rapid, smooth discharge and efficient molding of ceramic balls are achieved.
Patent Information
- Application Number
- CN202420480577.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-13
AI Technical Summary
During the cutting process of the existing ceramic ball processing molding device, the ceramic ball cannot guarantee smooth pushing, which can easily cause damage and poor use effect.
A molding device for ceramic ball processing is designed, including a support frame, a feeding tube, a pressing rod, a lifting and adjusting mechanism, a molding mechanism and a feeding assembly. The feeding pipe and pressing rod are driven to lift and lower the feeding operation through the lifting and lowering mechanism to realize the feeding of the forming mechanism; the static pressure forming of the ceramic ball is completed through the forming mechanism; after forming, the ceramic ball is quickly cut and smoothly rolled out through the forming mold of the top material assembly and the inclined structure.
It effectively solves the problem of poor cutting effect of ceramic balls, improves the smoothness of cutting, reduces damage to ceramic balls, and improves processing efficiency.
Smart Images

Figure CN222590167U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ceramic ball processing, in particular to a forming device for ceramic ball processing. Background Art
[0002] Ceramic balls are usually produced by static pressure forming. The authorization announcement number is a static pressure forming device for processing ceramic balls. After the ceramic ball is formed, the electric telescopic rod is started to drive the placement plate to descend. After the placement plate descends, the ceramic ball formed in the lower forming mold leaks out. After the ceramic ball leaks out, the electric hydraulic push rod is started to drive the push plate to move and adjust. After the push plate moves and adjusts, it pushes the ceramic ball leaked out of the placement plate. After pushing, the ceramic ball can be taken out from the lower forming mold. In this way, the formed ceramic ball can be taken out, effectively improving the work efficiency of ceramic ball processing and forming; however, in this device, the placement plate leaks the ceramic ball formed in the lower forming mold after it descends. Since the top of the lower forming mold is a hemispherical groove structure, half of the ceramic ball is located inside the groove at this time. The ceramic ball is directly pushed by the push plate, and the smoothness of the push cannot be guaranteed. It is also easy to cause damage to the ceramic ball, and the use effect is not good. Therefore, the present application improves it and proposes a forming device for ceramic ball processing. Utility Model Content
[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a forming device for processing ceramic balls, which effectively solves the problem of poor material feeding effect of the existing forming devices for processing ceramic balls.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a forming device for ceramic ball processing, comprising a support frame, a plurality of feed pipes are arranged on one side of the top end of the support frame, a plurality of pressure rods are arranged on the other side of the top end of the support frame, a forming half groove is opened at the bottom end of the pressure rod, the pressure rod and the feed pipe are connected with the support frame through a lifting and adjusting mechanism, a plurality of limit guide rails are fixedly arranged at the bottom end of the support frame, a forming mechanism is slidably arranged at the top end of the limit guide rail, the forming mechanism is connected with the support frame through a hydraulic push rod, and a ceramic ball receiving box is arranged at the bottom end of one side of the support frame.
[0005] Preferably, the lifting and adjusting mechanism is composed of a lifting support plate, a lifting hydraulic rod and a plurality of limiting guide rods. The lifting hydraulic rod is inserted and connected to the top end of the support frame, the lifting support plate is fixedly connected to the bottom end of the lifting hydraulic rod, and the limiting guide rod is fixedly connected to the side of the top end of the lifting support plate and slidably inserted into the support frame.
[0006] Preferably, the forming mechanism is composed of a movable support frame, a plurality of limiting sleeves, a support pedestal, a forming mold and a ejecting assembly, the limiting sleeve is slidably connected to the top of the limiting guide rail, the movable support frame is fixedly connected to the top of the limiting sleeve, the support pedestal is fixedly connected to the top of the movable support frame, the forming mold is fixedly connected to the top of the support pedestal, and the ejecting assembly is interlaced and connected to the support pedestal and the forming mold.
[0007] Preferably, a plurality of molding cavities matching the pressure rods are opened at the top of the molding mold, the bottom of the molding cavity is a hemispherical structure, top material holes connected to the molding cavities are opened at the bottom of the molding mold and on the supporting pedestal, and a material discharge guide plate is fixedly arranged at the top of the molding mold close to the ceramic ball receiving box.
[0008] Preferably, the lifting assembly is composed of a plurality of lifting hydraulic rods, a lifting support plate and a plurality of lifting rods. The lifting hydraulic rods are inserted into the support base and fixedly connected thereto, the lifting support plate is fixedly connected to the bottom end of the lifting hydraulic rods, and the lifting rods are fixedly connected to the top end of the lifting support plate and slidably inserted into the lifting hole.
[0009] Compared with the prior art, the beneficial effects of the utility model are:
[0010] (1) During operation, by setting a lifting and adjusting mechanism composed of a lifting support plate, a lifting hydraulic rod and a plurality of limit guide rods, the feeding pipe and the pressure rod can be driven to perform lifting operations, and the feeding pipe can be used to feed the inside of the forming mechanism. By setting a pressure rod and a forming mechanism composed of a movable support frame, a plurality of limit sliding sleeves, a support pedestal, a forming die and a material ejecting assembly, static pressure forming of ceramic balls can be completed;
[0011] (2) By setting up a ejection assembly consisting of a plurality of ejection hydraulic rods, an ejection support plate and a plurality of ejection rods, the ceramic balls can be ejected after being formed. By setting the top end of the forming mold to an inclined structure and setting a discharge guide plate, the ceramic balls can be discharged quickly and the smoothness of the discharge can be improved. By setting up a ceramic ball receiving box, the ceramic balls can be received. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0013] In the attached picture:
[0014] Figure 1 This is one of the structural schematic diagrams of the molding device for processing ceramic balls of the utility model;
[0015] Figure 2This is the second structural schematic diagram of the molding device for processing ceramic balls of the utility model;
[0016] Figure 3 This is a schematic diagram of the connection structure between the pressure rod and the lifting and lowering adjustment mechanism of the utility model;
[0017] Figure 4 This is a schematic diagram of the molding mechanism structure of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the molding die of the utility model;
[0019] Figure 6 This is a schematic diagram of the structure of the top material assembly of the utility model;
[0020] In the figure: 1. support frame; 2. feed pipe; 3. pressure rod; 4. forming half groove; 5. lifting and adjusting mechanism; 6. limit guide rail; 7. forming mechanism; 8. hydraulic push rod; 9. ceramic ball receiving box; 10. lifting support plate; 11. lifting hydraulic rod; 12. limit guide rod; 13. movable support frame; 14. limit sliding sleeve; 15. support pedestal; 16. forming mold; 17. ejecting assembly; 18. forming cavity; 19. ejecting hole; 20. unloading guide plate; 21. ejecting hydraulic rod; 22. ejecting support plate; 23. ejecting rod. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0022] Depend on Figures 1 to 3 The utility model provides a molding device for ceramic ball processing, comprising a support frame 1, a plurality of feed pipes 2 are arranged on one side of the top of the support frame 1, a plurality of pressure rods 3 are arranged on the other side of the top of the support frame 1, a molding half groove 4 is provided at the bottom of the pressure rod 3, the pressure rod 3 and the feed pipe 2 are connected with the support frame 1 through a lifting adjustment mechanism 5, a plurality of limit guide rails 6 are fixedly arranged at the bottom of the support frame 1, a molding mechanism 7 is slidably arranged at the top of the limit guide rail 6, the molding mechanism 7 is connected with the support frame 1 through a hydraulic push rod 8, and a ceramic ball receiving box 9 is arranged at the bottom of one side of the support frame 1;
[0023] When in use, the molding mechanism 7 moves to the right below the feeding pipe 2, and the feeding is realized through the feeding pipe 2, so that the raw material enters the inside of the molding mechanism 7. After the feeding is completed, the molding mechanism 7 moves to the right below the pressing rod 3, and the pressing rod 3 is pressed down by the lifting and adjusting mechanism 5. The static pressure molding of the ceramic ball is realized by the cooperation of the pressing rod 3 and the molding mechanism 7. The limiting guide rail 6 can realize the limiting guidance of the molding mechanism 7, and the hydraulic push rod 8 can drive the molding mechanism 7 to move horizontally;
[0024] Depend on Figures 1 to 3 It is given that the lifting adjustment mechanism 5 is composed of a lifting support plate 10, a lifting hydraulic rod 11 and a plurality of limit guide rods 12. The lifting hydraulic rod 11 is inserted and connected to the top of the support frame 1, the lifting support plate 10 is fixedly connected to the bottom end of the lifting hydraulic rod 11, and the limit guide rod 12 is fixedly connected to the side of the top of the lifting support plate 10 and slidably inserted into the support frame 1;
[0025] When the lifting adjustment mechanism 5 is working, the lifting support plate 10 can be lifted and lowered by the lifting hydraulic rod 11, and the lifting support plate 10 can be limited and guided by the limiting guide rod 12 to improve the stability of the lifting support plate 10;
[0026] Depend on Figures 1 to 6 The molding mechanism 7 is composed of a movable support frame 13, a plurality of limiting sliding sleeves 14, a support pedestal 15, a molding die 16 and a top material assembly 17. The limiting sliding sleeve 14 is slidably connected to the top of the limiting guide rail 6, the movable support frame 13 is fixedly connected to the top of the limiting sliding sleeve 14, the support pedestal 15 is fixedly connected to the top of the movable support frame 13, the molding die 16 is fixedly connected to the top of the support pedestal 15, the top material assembly 17 is interlaced and connected to the support pedestal 15 and the molding die 16, and a plurality of molding cavities 18 matching the pressure rod 3 are opened at the top of the molding die 16, and the bottom of the molding cavity 18 is The end is a hemispherical structure, and a feed hole 19 connected to the forming cavity 18 is provided on the bottom end of the forming mold 16 and the support base 15. A feed guide plate 20 is fixedly provided on the top of the forming mold 16 near the ceramic ball receiving box 9. The feed assembly 17 is composed of a plurality of feed hydraulic rods 21, a feed support plate 22 and a plurality of feed rods 23. The feed hydraulic rod 21 is inserted into the support base 15 and fixedly connected thereto, the feed support plate 22 is fixedly connected to the bottom end of the feed hydraulic rod 21, and the feed rod 23 is fixedly connected to the top end of the feed support plate 22 and slidably inserted into the feed hole 19;
[0027] During static pressure molding, the pressure rod 3 moves downward and enters the interior of the molding cavity 18 to press and mold the ceramic powder inside the molding cavity 18. After the ceramic ball is formed, the pressure rod 3 moves out from the molding cavity 18, and the ejection hydraulic rod 21 is started. The contraction of the ejection hydraulic rod 21 drives the ejection support plate 22 to move upward, and the ejection support plate 22 drives the ejection rod 23 to move upward. The ejection rod 23 is inserted into the molding cavity 18 and ejects the ceramic ball. Since the ejection rod 23 is arranged on one side of the molding cavity 18 and the top of the molding die 16 is an inclined structure, when the ceramic ball moves to the top of the molding die 16, it rolls along the molding die 16 due to its own gravity, and then enters the interior of the ceramic ball receiving box 9 through the unloading guide plate 20.
[0028] During operation, by setting a lifting and adjusting mechanism composed of a lifting support plate, a lifting hydraulic rod and a plurality of limiting guide rods, the feeding pipe and the pressure rod can be driven to perform lifting operations, and the feeding pipe can be used to feed the inside of the forming mechanism. By setting a pressure rod and a forming mechanism composed of a movable support frame, a plurality of limiting sleeves, a support pedestal, a forming mold and a ejecting assembly, the static pressure forming of the ceramic ball can be completed; by setting a ejecting assembly composed of a plurality of ejecting hydraulic rods, an ejecting support plate and a plurality of ejecting rods, the ceramic ball can be ejected after being formed. By setting the top end of the forming mold as an inclined structure and setting a unloading guide plate, the ceramic ball can be unloaded quickly and the smoothness of the unloading can be improved. By setting a ceramic ball receiving box, the ceramic ball receiving operation can be realized.
Claims
1. A forming device for processing ceramic balls, comprising a support frame (1), characterized in that: A plurality of feed pipes (2) are arranged on one side of the top of the support frame (1), a plurality of pressure rods (3) are arranged on the other side of the top of the support frame (1), a forming half groove (4) is provided at the bottom of the pressure rod (3), the pressure rod (3) and the feed pipe (2) are both connected to the support frame (1) through a lifting and adjusting mechanism (5), a plurality of limit guide rails (6) are fixedly arranged at the bottom of the support frame (1), a forming mechanism (7) is slidably arranged at the top of the limit guide rail (6), the forming mechanism (7) is connected to the support frame (1) through a hydraulic push rod (8), and a ceramic ball receiving box (9) is arranged at the bottom of one side of the support frame (1).
2. A ceramic ball forming device according to claim 1, characterized in that: The lifting and adjusting mechanism (5) is composed of a lifting support plate (10), a lifting hydraulic rod (11) and a plurality of limiting guide rods (12); the lifting hydraulic rod (11) is inserted and connected to the top end of the support frame (1); the lifting support plate (10) is fixedly connected to the bottom end of the lifting hydraulic rod (11); and the limiting guide rod (12) is fixedly connected to the side of the top end of the lifting support plate (10) and is slidably inserted into the support frame (1).
3. The forming device for ceramic ball processing according to claim 1, characterized in that: The molding mechanism (7) is composed of a movable support frame (13), a plurality of limiting sliding sleeves (14), a support pedestal (15), a molding die (16) and a material ejection assembly (17); the limiting sliding sleeve (14) is slidably connected to the top end of the limiting guide rail (6); the movable support frame (13) is fixedly connected to the top end of the limiting sliding sleeve (14); the support pedestal (15) is fixedly connected to the top end of the movable support frame (13); the molding die (16) is fixedly connected to the top end of the support pedestal (15); and the material ejection assembly (17) is interlacedly connected to the support pedestal (15) and the molding die (16).
4. A ceramic ball forming device according to claim 3, characterized in that: The top end of the molding die (16) is provided with a plurality of molding cavities (18) matching with the pressure rods (3); the bottom end of the molding cavity (18) is a hemispherical structure; the bottom end of the molding die (16) and the support pedestal (15) are provided with top material holes (19) communicating with the molding cavities (18); and a material discharge guide plate (20) is fixedly provided at the top end of the molding die (16) close to the ceramic ball receiving box (9).
5. A ceramic ball forming device according to claim 4, characterized in that: The lifting assembly (17) is composed of a plurality of lifting hydraulic rods (21), a lifting support plate (22) and a plurality of lifting rods (23); the lifting hydraulic rods (21) are inserted into the support base (15) and fixedly connected thereto; the lifting support plate (22) is fixedly connected to the bottom end of the lifting hydraulic rod (21); and the lifting rod (23) is fixedly connected to the top end of the lifting support plate (22) and slidably inserted into the lifting hole (19).