Condensing device of EPS foam forming machine

By designing an automated condensation device of EPS foam forming machine, automatic discharge and coolant replacement are achieved using sliding mechanisms and gear systems, the problem of unstable temperature and pressure control in the prior art is solved, and the automation level and operating efficiency of the equipment are improved.

CN222590494UActive Publication Date: 2025-03-11JIANGYIN CHANGJIA FOAM CO LTD
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Patent Information

Application Number
CN202420995363.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-03-11
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing EPS foam forming machine condensation device cannot effectively control the temperature and pressure, and lacks automatic control, resulting in unstable equipment operation and requires manual intervention.

Method used

An EPS foam forming machine condensation device including a cooling box and a sliding mechanism is designed to achieve automatic discharge and coolant replacement through sealing blocks and pneumatic pressure systems, and automatic adjustment is achieved in combination with gears and solenoid valves.

Benefits of technology

It realizes automatic control, which can automatically discharge and replace coolant when the temperature and pressure are too high, reduces the pressure and temperature inside the equipment, and improves the stability and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a condensing device of an EPS (Expandable Polystyrene) foam forming machine, which relates to the technical field of condensation of foam forming machines, and adopts the following scheme that the condensing device comprises a cooling box and a sliding mechanism arranged at the top of the cooling box, a clamping mechanism comprises a working assembly and a sliding assembly, and the working assembly comprises a fixed disc; a fixing disc is fixedly connected to the top of the cooling box, a limiting pipe is fixedly connected to the top of the fixing disc, a spring is fixedly connected to the top of the fixing disc, and a limiting block is fixedly connected to the top of the fixing disc. Pressure is generated to push the sealing block to slide in a sliding groove formed in the limiting block, the sealing block and the fixing plate are ejected out to a certain position, air pressure leaks out from a pressure relief opening, the internal pressure and temperature are reduced, the fixing plate and the sealing block are shrunk back into the groove of the limiting block through elastic supporting of the spring, and the automatic adjusting effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of condensation of a foam molding machine, in particular to a condensation device of an EPS foam molding machine. Background Art

[0002] EPS foam is made of polystyrene resin, and is heated and foamed at high temperature by adding auxiliary materials such as foaming agent. It has a unique hard closed-cell structure. EPS foam has many excellent properties, such as good thermal insulation, light weight, strong self-reliance, impact and vibration resistance, sound insulation, moisture resistance, vibration reduction and excellent dielectric properties.

[0003] For example, the Chinese utility model patent (CN 214214522 U) discloses a condensing device for an EPS foam molding machine, including a shell of the condensing device, an air inlet pipe is arranged inside the shell, a heat exchange pipe is fixedly arranged at the lower end of the air inlet pipe, the heat exchange pipe is connected to a primary condensing device through a pipeline, and an exhaust pipe is arranged at the upper end of the shell. The condensing device for the EPS foam molding machine can perform preliminary cooling of the part with a higher temperature at the upper end of the air inlet pipe through the primary condensing device, so as to avoid a large temperature difference and damage to the air inlet pipe.

[0004] However, in the above patent, when cooling treatment is carried out, the cooling liquid will gradually heat up, and the liquid will evaporate under high temperature conditions, increasing the pressure inside the equipment. It is necessary to continuously introduce cooling liquid for cooling. The introduction of liquid requires continuous flow or manual operation, and the temperature cannot be effectively controlled. In addition, the patent lacks automated control. This design drives the connecting rod to move by the sealing block being pushed out by pressure, so that when the temperature is too high and the pressure is too high, the coolant is automatically discharged and replaced. No worker supervision is required, saving personnel costs. For this reason, a condensing device of an EPS foam molding machine is required. Utility Model Content

[0005] The utility model aims to provide a condensing device for an EPS foam molding machine, which solves the problems in the prior art of being unable to effectively control the temperature and lacking in automatic control.

[0006] To achieve the above object, the utility model provides the following technical solution: a condensing device for an EPS foam molding machine, comprising a cooling box and a sliding mechanism arranged on the top of the cooling box, wherein the sliding mechanism comprises a working component and a sliding component;

[0007] The working assembly comprises a fixed disk, the top of the cooling box is fixedly connected with the fixed disk, the top of the fixed disk is fixedly connected with a limiting tube, the top of the fixed disk is fixedly connected with a spring, and the top of the fixed disk is fixedly connected with a limiting block;

[0008] The sliding assembly comprises a sealing block, the inner wall of the limiting block is slidably connected with the sealing block, the top end of the sealing block is fixedly connected with a fixing plate, and the outer wall of the limiting block is provided with a pressure relief port.

[0009] Preferably, the outer wall of the fixed plate is fixedly connected to a connecting rod, one end of the connecting rod is fixedly connected to a first rack, one side of the first rack is meshedly connected to a gear, the outer wall of the gear is fixedly connected to a rotating shaft, the outer wall of the first rack is slidably connected to a limiting plate, the outer wall of the gear is meshedly connected to a second rack, the outer wall of the second rack is fixedly connected to a connecting column, one end of the connecting column is fixedly connected to a fixed block, the bottom of the fixed block is fixedly connected to a trigger pin, the top of the cooling box is fixedly connected to a button, the outer wall of the cooling box is fixedly connected to an inlet, the outer wall of the cooling box is fixedly connected to a discharge port, the outer wall of the cooling box is fixedly connected to a water inlet, the outer wall of the water inlet is provided with a solenoid valve, the outer wall of the cooling box is fixedly connected to a drain outlet, and a pipeline is provided inside the cooling box.

[0010] Preferably, the limiting tube is provided with a groove which matches the spring.

[0011] Preferably, six groups of the limiting tubes and springs are provided, and the positional relationship of the six groups of the limiting tubes and springs is symmetrically distributed about the center of the limiting block.

[0012] Preferably, the limiting block is provided with a sliding groove which matches the sealing block.

[0013] Preferably, the first rack is tightly fitted with the gear, and the first rack forms a meshing structure with the gear via a connecting rod.

[0014] Preferably, the limiting plate is provided with a sliding groove which matches the connecting rod, and the connecting rod forms a sliding structure with the limiting plate through the fixing plate.

[0015] Preferably, the connecting rod, the first rack, the gear, the rotating shaft, the limit plate, the second rack, the connecting column, the fixed block, the trigger needle and the button are arranged in two groups, and the position relationship of the two groups of the connecting rod, the first rack, the gear, the rotating shaft, the limit plate, the second rack, the connecting column, the fixed block, the trigger needle and the button is rotationally symmetrical about the midpoint of the cooling box.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. By setting the sealing block, the inside of the cooling box absorbs the heat of the pipeline, causing the water to evaporate. The pressure generated can push the sealing block to slide in the sliding groove opened by the limit block, and push the sealing block and the fixed plate out to a certain position. The air pressure leaks out from the pressure relief port, reducing the internal pressure and temperature. Through the elastic support of the spring, the fixed plate and the sealing block are retracted back into the groove of the limit block, completing the automatic adjustment effect.

[0018] 2. By setting the trigger pin, the fixed plate drives the connecting rod to move. When the air pressure is high, the fixed plate rises and drives the connecting rod to rise, so that the first rack drives the gear to rotate, causing the second rack to move downward in the opposite direction, so that the height of the fixed block and the trigger pin is reduced. When it reaches a certain position, the trigger button opens the solenoid valve, so that water can flow in and out of the water inlet and outlet at the same time, realizing automatic regulation, effectively reducing the temperature of the water inside the cooling box and performing circulating cooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a first-view structural schematic diagram of the condensing device of the EPS foam molding machine proposed in the utility model;

[0020] Figure 2 This is a second perspective structural schematic diagram of the condensation device of the EPS foam molding machine proposed by the utility model;

[0021] Figure 3 This is a schematic diagram of the sliding structure of the condensing device of the EPS foam molding machine proposed in the utility model;

[0022] Figure 4 This is a schematic diagram of the regulating structure of the condensing device of the EPS foam molding machine proposed in the utility model.

[0023] In the figure: 1. cooling box; 2. fixing plate; 3. limiting tube; 4. spring; 5. limiting block; 6. sealing block; 7. fixing plate; 8. pressure relief port; 9. connecting rod; 10. first rack; 11. gear; 12. rotating shaft; 13. limiting plate; 14. second rack; 15. connecting column; 16. fixing block; 17. trigger needle; 18. button; 19. inlet; 20. outlet; 21. water inlet; 22. solenoid valve; 23. drain outlet; 24. pipeline. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1

[0026] like Figure 1-4 As shown, the EPS foam molding machine condensing device shown in the figure includes a cooling box 1 and a sliding mechanism arranged on the top of the cooling box 1, and the sliding mechanism includes a working component and a sliding component;

[0027] The working assembly includes a fixed disk 2, the top of the cooling box 1 is fixedly connected with the fixed disk 2, the top of the fixed disk 2 is fixedly connected with a limiting tube 3, the top of the fixed disk 2 is fixedly connected with a spring 4, and the top of the fixed disk 2 is fixedly connected with a limiting block 5;

[0028] The sliding assembly comprises a sealing block 6 , the inner wall of the limiting block 5 is slidably connected with the sealing block 6 , the top end of the sealing block 6 is fixedly connected with a fixing plate 7 , and the outer wall of the limiting block 5 is provided with a pressure relief port 8 .

[0029] Among them, Figure 3 As shown, the limiting tube 3 is provided with a groove which matches the spring 4, which is conducive to the spring 4 being able to be stabilized in the groove of the limiting tube 3 when stretched, and preventing the limiting tube 3 from deforming and rotating when the fixing plate 7 is raised or lowered, thereby stabilizing the direction and improving stability.

[0030] Among them, Figure 3 As shown, six groups of limit tubes 3 and springs 4 are provided, and the positional relationship of the six groups of limit tubes 3 and springs 4 is symmetrically distributed about the center of the limit block 5, which is conducive to providing power for the lifting, lowering and retracting of the fixed plate 7, and the sealing block 6 and the fixed plate 7 are pushed out by air pressure and retracted by the spring 4.

[0031] Among them, Figure 3 As shown, the limit block 5 is provided with a sliding groove that matches the sealing block 6, which is conducive to the steam pressure inside the cooling box 1 to push the sealing block 6 out of the groove of the limit block 5 and leak from the pressure relief port 8 to reduce the pressure.

[0032] Example 2

[0033] like Figure 1 , Figure 2 and Figure 4As shown, this embodiment further illustrates Example 1, the outer wall of the fixed plate 7 is fixedly connected with a connecting rod 9, one end of the connecting rod 9 is fixedly connected with a first rack 10, one side of the first rack 10 is meshedly connected with a gear 11, the outer wall of the gear 11 is fixedly connected with a rotating shaft 12, the outer wall of the first rack 10 is slidably connected with a limiting plate 13, the outer wall of the gear 11 is meshedly connected with a second rack 14, the outer wall of the second rack 14 is fixedly connected with a connecting column 15, one end of the connecting column 15 is fixedly connected with a fixing block 16, the bottom of the fixing block 16 is fixedly connected with a trigger pin 17, the top of the cooling box 1 is fixedly connected with a button 18, the outer wall of the cooling box 1 is fixedly connected with an inlet 19, the outer wall of the cooling box 1 is fixedly connected with a discharge port 20, the outer wall of the cooling box 1 is fixedly connected with a water inlet 21, the outer wall of the water inlet 21 is provided with a solenoid valve 22, the outer wall of the cooling box 1 is fixedly connected with a drain port 23, and the interior of the cooling box 1 is provided with a pipe 24.

[0034] Among them, Figure 4 As shown, the first rack 10 fits tightly with the gear 11, and the first rack 10 forms a meshing structure with the gear 11 through the connecting rod 9, which is conducive to the first rack 10 sliding and lifting, driving the gear 11 to rotate, causing the meshing connected second rack 14 to move, so that the trigger pin 17 contacts the button 18, controlling the water inlet 21 to enter, and reducing the water temperature inside the cooling box 1.

[0035] Among them, Figure 4 As shown, the limit plate 13 is provided with a sliding groove that matches the connecting rod 9. The connecting rod 9 forms a sliding structure with the limit plate 13 through the fixed plate 7, which is conducive to ensuring that the connecting rod 9 can drive the first rack 10 to slide on the specified track to provide the power for lifting.

[0036] Among them, Figure 4 As shown, two groups of connecting rods 9, first racks 10, gears 11, rotating shafts 12, limit plates 13, second racks 14, connecting columns 15, fixed blocks 16, trigger needles 17 and buttons 18 are provided. The positional relationship of the two groups of connecting rods 9, first racks 10, gears 11, rotating shafts 12, limit plates 13, second racks 14, connecting columns 15, fixed blocks 16, trigger needles 17 and buttons 18 is rotationally symmetrically distributed about the midpoint of the cooling box 1, which is beneficial to simultaneously control the water inlet 21 and the drain outlet 23 to achieve the purpose of one in and one out.

[0037] When in use: first, the heat of the pipe 24 is absorbed by the cooling box 1 to evaporate the water, and the pressure generated can push the sealing block 6 to slide in the sliding groove of the limit block 5, and the sealing block 6 and the fixing plate 7 are pushed out to a certain position. The air pressure leaks out from the pressure relief port 8 to reduce the internal pressure and temperature. The fixing plate 7 and the sealing block 6 are retracted back into the groove of the limit block 5 through the elastic support of the spring 4, and the automatic adjustment effect is completed;

[0038] Finally, the connecting rod 9 is driven to move by the fixing plate 7. When the air pressure is high, the fixing plate 7 rises and drives the connecting rod 9 to rise, so that the first rack 10 drives the gear 11 to rotate, causing the second rack 14 to move downward in the opposite direction, so that the height of the fixing block 16 and the trigger needle 17 is reduced. When reaching a certain position, the trigger button 18 opens the solenoid valve 22, so that the water inlet 21 and the drain outlet 23 are filled with water and discharged at the same time, realizing automatic regulation, effectively reducing the temperature of the water inside the cooling box 1 and performing circulating cooling.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A condensing device for an EPS foam molding machine, comprising a cooling box (1) and a sliding mechanism arranged on the top of the cooling box (1), characterized in that: The sliding mechanism comprises a working component and a sliding component; The working assembly comprises a fixed disk (2), the top of the cooling box (1) is fixedly connected to the fixed disk (2), the top of the fixed disk (2) is fixedly connected to a limiting tube (3), the top of the fixed disk (2) is fixedly connected to a spring (4), and the top of the fixed disk (2) is fixedly connected to a limiting block (5); The sliding assembly comprises a sealing block (6), the inner wall of the limit block (5) is slidably connected to the sealing block (6), the top end of the sealing block (6) is fixedly connected to a fixing plate (7), and the outer wall of the limit block (5) is provided with a pressure relief port (8).

2. The EPS foam molding machine condensing device according to claim 1, characterized in that: The outer wall of the fixed plate (7) is fixedly connected to a connecting rod (9), one end of the connecting rod (9) is fixedly connected to a first rack (10), one side of the first rack (10) is meshedly connected to a gear (11), the outer wall of the gear (11) is fixedly connected to a rotating shaft (12), the outer wall of the first rack (10) is slidably connected to a limiting plate (13), the outer wall of the gear (11) is meshedly connected to a second rack (14), the outer wall of the second rack (14) is fixedly connected to a connecting column (15), one end of the connecting column (15) is fixedly connected to a fixed A block (16) is provided, the bottom of the fixed block (16) is fixedly connected to a trigger pin (17), the top of the cooling box (1) is fixedly connected to a button (18), the outer wall of the cooling box (1) is fixedly connected to an inlet (19), the outer wall of the cooling box (1) is fixedly connected to a discharge port (20), the outer wall of the cooling box (1) is fixedly connected to a water inlet (21), the outer wall of the water inlet (21) is provided with a solenoid valve (22), the outer wall of the cooling box (1) is fixedly connected to a discharge port (23), and a pipe (24) is provided inside the cooling box (1).

3. The EPS foam molding machine condensing device according to claim 1, characterized in that: The limiting tube (3) is provided with a groove which matches the spring (4).

4. The EPS foam molding machine condensing device according to claim 1, characterized in that: Six groups of the position limiting tubes (3) and springs (4) are provided, and the positional relationship of the six groups of the position limiting tubes (3) and springs (4) is symmetrically distributed about the center of the position limiting block (5).

5. The EPS foam molding machine condensing device according to claim 1, characterized in that: The limiting block (5) is provided with a sliding groove which matches the sealing block (6).

6. The condensing device of the EPS foam forming machine according to claim 2, characterized in that: The first rack (10) is tightly fitted with the gear (11), and the first rack (10) forms a meshing structure with the gear (11) via a connecting rod (9).

7. The condensing device of the EPS foam forming machine according to claim 2, characterized in that: The limiting plate (13) is provided with a sliding groove that matches the connecting rod (9), and the connecting rod (9) forms a sliding structure with the limiting plate (13) through the fixing plate (7).

8. The EPS foam molding machine condensing device according to claim 2, characterized in that: The connecting rod (9), the first rack (10), the gear (11), the rotating shaft (12), the limiting plate (13), the second rack (14), the connecting column (15), the fixing block (16), the trigger needle (17) and the button (18) are arranged in two groups, and the position relationship of the two groups of the connecting rod (9), the first rack (10), the gear (11), the rotating shaft (12), the limiting plate (13), the second rack (14), the connecting column (15), the fixing block (16), the trigger needle (17) and the button (18) is rotationally symmetrically distributed about the midpoint of the cooling box (1).

Citation Information

Patent Citations

  • Condensing device of EPS foam forming machine

    CN214214522U