Anti-static polycarbonate plate

By designing a honeycomb structure inside the anti-static polycarbonate plate and installing an insulating layer, shielding layer and filling layer, combined with the anti-static film on the outside, the problem that the existing anti-static polycarbonate plate does not have an anti-static structure inside, significantly improving the anti-static performance and reducing the static hazard.

CN222590931UActive Publication Date: 2025-03-11DONGGUAN CHAORONG ELECTRONIC PROD CO LTD
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Patent Information

Application Number
CN202420423936.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-03-11
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

The existing anti-static polycarbonate board does not have an anti-static structure inside, and the anti-static film on the surface cannot completely shield the static electricity, resulting in some charge passing through the plate, and the anti-static performance cannot be further improved.

Method used

An anti-static polycarbonate plate was designed, and a honeycomb-like structure was formed by opening through holes inside the polycarbonate layer, and an insulating layer, a shielding layer and a filling layer were installed on the inside of the through holes, and an anti-static film was installed on the outside to enhance the anti-static performance of the board.

Benefits of technology

It achieves more effective prevention of electrostatic penetration, significantly improves the anti-static performance of polycarbonate plates, reduces static hazards, and thanks to the honeycomb design of the structure, the plate is more stable, lightweight, and saves materials.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222590931U_ABST
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Abstract

The utility model discloses an anti-static polycarbonate plate, which relates to the technical field of polycarbonate plates and comprises a first polycarbonate layer, second polycarbonate layers are fixedly mounted at the upper end and the lower end of the first polycarbonate layer, and a first through hole is formed in the first polycarbonate layer. The polycarbonate plate is mainly composed of the first polycarbonate layer and the second polycarbonate layer, the anti-static film is arranged on the outer side of the second polycarbonate layer, the polyurethane anti-static film is adopted, interference of some dust and static electricity is effectively prevented, the insulating layer, the shielding layer and the filling layer are arranged on the inner side of the second through hole, the insulating layer is made of glass fibers, electric charges are prevented from penetrating through the polycarbonate plate, and the anti-static performance of the polycarbonate plate is improved. The shielding layer plays a role in isolating an electrostatic field, the anti-static performance in the polycarbonate plate is improved, the filling layer is made of silicone rubber, the high and low temperature resistance of the polycarbonate plate is improved, the influence of high and low temperature on the shielding layer is reduced, and compared with a traditional polycarbonate plate, the anti-static performance is more excellent, and electrostatic hazards are greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of polycarbonate plates, in particular to an antistatic polycarbonate plate. Background Art

[0002] Polycarbonate board is resistant to weak acid. It is made of polycarbonate as the main component and adopts co-extrusion technology CO-EXTRUSION. It shows that PC board is resistant to neutral oil, but not resistant to strong acid, durability, and alkali. It needs to be coated with UV. But it is resistant to high temperature and has good lighting effect. PC sunlight board is made of high-performance engineering plastics---polycarbonate resin. It has the characteristics of high transparency, light weight, impact resistance, sound insulation, heat insulation, flame retardancy, and anti-aging. It is a high-tech, extremely excellent comprehensive performance, energy-saving and environmentally friendly plastic sheet. It is a plastic building material commonly used internationally and has advantages that other building decoration materials cannot match.

[0003] Among them, antistatic polycarbonate sheets are widely used in the construction of clean room plants (semiconductors, LCDs, electronics, optics and medicine, etc.), shielding of clean room equipment, clean room space separation, clean equipment, observation windows and equipment covers, electronic test fixtures, etc.

[0004] Nowadays, most anti-static polycarbonate sheets adopt surface anti-static, that is, a layer of anti-static hard film is formed on the surface of ordinary polycarbonate sheets through coating technology, which can effectively prevent the accumulation of dust and avoid the harm caused by static electricity to meet the special needs of the industry in the high-tech era. However, the interior of the polycarbonate sheet does not have an anti-static structure, and the anti-static film on the surface cannot completely shield static electricity. Part of the charge will still pass through the polycarbonate sheet, and the anti-static performance cannot be further improved. Utility Model Content

[0005] The purpose of the utility model is to provide an antistatic polycarbonate plate to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an antistatic polycarbonate plate, comprising a polycarbonate layer one, a polycarbonate layer two being fixedly installed at the upper and lower ends of the polycarbonate layer one, a through hole one being opened inside the polycarbonate layer one, a through hole two and a connecting groove being opened at the upper and lower ends of the polycarbonate layer one, an insulating layer being fixedly installed on the inner side of the through hole two, a shielding layer being fixedly installed on the outer side of the insulating layer, a filling layer being fixedly installed on the outer side of the shielding layer, and an antistatic film being fixedly installed on the outer side of the polycarbonate layer two.

[0007] Preferably, the through hole one is a hexagonal structure, and a plurality of through holes one and two are arranged at equal distances.

[0008] Preferably, a plurality of connecting grooves are provided, and the connecting grooves are connected to the interior of the second through hole.

[0009] Preferably, the insulating layer is made of glass fiber, and a plurality of insulating layers are equidistantly arranged.

[0010] Preferably, the shielding layer passes through the connection slot, and the shielding layer is specifically made of copper wire.

[0011] Preferably, the filling layer passes through the connecting groove, and the filling layer is specifically made of silicone rubber.

[0012] Preferably, the thickness of the antistatic film is less than the thickness of the second polycarbonate layer, and the antistatic film is specifically a polyurethane antistatic film.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model is mainly composed of a polycarbonate layer 1 and a polycarbonate layer 2. The polycarbonate layer 1 is provided with a through hole 1 and a through hole 2 to form a honeycomb structure. The structure is stable and lightweight, and the material is saved. An antistatic film is arranged on the outer side of the polycarbonate layer 2. The polyurethane antistatic film is adopted to effectively prevent interference from some dust and static electricity.

[0015] 2. An insulating layer, a shielding layer and a filling layer are arranged inside the second through hole of the utility model. The insulating layer is made of glass fiber to prevent electric charge from passing through the polycarbonate board. The shielding layer plays a role in isolating the electrostatic field and improving the antistatic performance of the polycarbonate board. The filling layer is made of silicone rubber to improve the high and low temperature resistance of the polycarbonate board and reduce the impact of high and low temperatures on the shielding layer. Compared with traditional polycarbonate boards, the antistatic performance is more excellent and the electrostatic hazard is greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of a three-dimensional structure of a polycarbonate layer of the utility model;

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the shielding layer of the utility model;

[0019] Figure 4 For this utility model Figure 1 Enlarged structural diagram at A in the middle.

[0020] Among them: 1. Polycarbonate layer 1; 2. Polycarbonate layer 2; 3. Through hole 1; 4. Through hole 2; 5. Connecting groove; 6. Insulating layer; 7. Shielding layer; 8. Filling layer; 9. Antistatic film. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1

[0023] See also Figure 1 In the figure, an antistatic polycarbonate plate comprises a polycarbonate layer 1, a polycarbonate layer 2 is fixedly installed at the upper and lower ends of the polycarbonate layer 1, a through hole 3 is opened inside the polycarbonate layer 1, a through hole 4 and a connecting groove 5 are opened at the upper and lower ends of the polycarbonate layer 1, an insulating layer 6 is fixedly installed on the inner side of the through hole 4, a shielding layer 7 is fixedly installed on the outer side of the insulating layer 6, a filling layer 8 is fixedly installed on the outer side of the shielding layer 7, and an antistatic film 9 is fixedly installed on the outer side of the polycarbonate layer 2.

[0024] See also Figure 2 The through hole 1 3 is a hexagonal structure, and a plurality of through holes 1 3 and through holes 2 4 are arranged at equal intervals.

[0025] In this embodiment, through hole 1 3 and through hole 2 4 enable the polycarbonate layer 1 to form a honeycomb structure, which is stable and lightweight and saves materials.

[0026] See also Figure 2 A plurality of connecting grooves 5 are provided, and the connecting grooves 5 are connected to the interior of the through hole 2 4 .

[0027] In this embodiment: the connecting groove 5 connects the plurality of through holes 2 4 together.

[0028] See also Figure 4 The insulating layer 6 is specifically made of glass fiber, and a plurality of insulating layers 6 are arranged at equal intervals.

[0029] In this embodiment, the advantages of glass fiber are good insulation, strong heat resistance, good corrosion resistance, and high mechanical strength. The insulating layer 6 prevents electric charges from passing through the polycarbonate plate.

[0030] See also Figure 2 and Figure 3 The shielding layer 7 passes through the connecting groove 5, and the shielding layer 7 is specifically made of copper wire.

[0031] In this embodiment, the shielding layer 7 serves to isolate the electrostatic field and improve the antistatic performance inside the polycarbonate plate.

[0032] Working principle: The antistatic polycarbonate plate is mainly composed of a polycarbonate layer 1 and a polycarbonate layer 2. A through hole 3 and a through hole 4 are provided on the polycarbonate layer 1 to form a honeycomb structure. The structure is stable and lightweight, and the material is saved. An antistatic film 9 is arranged on the outside of the polycarbonate layer 2. The antistatic film 9 adopts a polyurethane antistatic film, which has excellent mechanical properties and antistatic properties. The antistatic film 9 can effectively prevent some dust and static electricity interference. An insulating layer 6, a shielding layer 7 and a filling layer 8 are arranged on the inside of the through hole 4. The shielding layer 7 is located between the insulating layer 6 and the filling layer. 8, the insulating layer 6 is made of glass fiber, which has the advantages of good insulation, strong heat resistance, good corrosion resistance and high mechanical strength. The insulating layer 6 prevents electric charges from passing through the polycarbonate board. The shielding layer 7 plays a role in isolating the electrostatic field, thereby improving the anti-static performance of the polycarbonate board. The filling layer 8 is made of silicone rubber, which has good high and low temperature resistance and excellent insulation performance. The filling layer 8 improves the high and low temperature resistance of the polycarbonate board and reduces the impact of high and low temperatures on the shielding layer 7. Compared with traditional polycarbonate boards, the anti-static performance is more excellent, which greatly reduces the harm of static electricity.

[0033] Example 2

[0034] See also Figure 4 The filling layer 8 passes through the connecting groove 5, and the filling layer 8 is specifically made of silicone rubber.

[0035] In this embodiment, the silicone rubber has good high and low temperature resistance and excellent insulation performance. The filling layer 8 improves the high and low temperature resistance of the polycarbonate plate and reduces the impact of high and low temperatures on the shielding layer 7.

[0036] See also Figure 4 The thickness of the antistatic film 9 is less than the thickness of the polycarbonate layer 2, and the antistatic film 9 is specifically made of polyurethane antistatic film.

[0037] In this embodiment, the polyurethane antistatic film has excellent mechanical properties and antistatic properties, and the antistatic film 9 can effectively prevent interference from some dust and static electricity.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.

[0039] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An antistatic polycarbonate sheet, comprising a polycarbonate layer (1), characterized in that: The upper and lower ends of the polycarbonate layer 1 (1) are fixedly mounted with a polycarbonate layer 2 (2); the interior of the polycarbonate layer 1 (1) is provided with a through hole 1 (3); the upper and lower ends of the polycarbonate layer 1 (1) are provided with a through hole 2 (4) and a connecting groove (5); an insulating layer (6) is fixedly mounted on the inner side of the through hole 2 (4); a shielding layer (7) is fixedly mounted on the outer side of the insulating layer (6); a filling layer (8) is fixedly mounted on the outer side of the shielding layer (7); and an antistatic film (9) is fixedly mounted on the outer side of the polycarbonate layer 2 (2).

2. The antistatic polycarbonate sheet according to claim 1, characterized in that: The through hole one (3) is a hexagonal structure, and a plurality of through holes one (3) and two (4) are arranged at equal distances.

3. The antistatic polycarbonate sheet according to claim 1, characterized in that: A plurality of connection grooves (5) are provided, and the connection grooves (5) are connected to the interior of the second through hole (4).

4. The antistatic polycarbonate sheet according to claim 1, characterized in that: The insulating layer (6) is specifically made of glass fiber, and a plurality of insulating layers (6) are arranged at equal intervals.

5. The antistatic polycarbonate sheet according to claim 1, characterized in that: The shielding layer (7) passes through the connection groove (5), and the shielding layer (7) is specifically made of copper wire.

6. The antistatic polycarbonate sheet according to claim 1, characterized in that: The filling layer (8) passes through the connecting groove (5), and the filling layer (8) is specifically made of silicone rubber.

7. The antistatic polycarbonate sheet according to claim 1, characterized in that: The thickness of the antistatic film (9) is less than the thickness of the second polycarbonate layer (2), and the antistatic film (9) is specifically a polyurethane antistatic film.