Device for automatically arranging, loading and replacing magnetic cores
By designing an automatic arrangement, disk-loading and disk-changing device for magnetic cores including conveying belts, push plates, cut-off plates, etc., the problem of manual operation in the prior art is solved, and the automatic arrangement and disk-loading of magnetic cores is realized, ensuring the safety and integrity of the product.
Patent Information
- Application Number
- CN202420554009.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-21
AI Technical Summary
In the prior art, in the processing process of magnetic cores, especially small magnetic cores, they require manual operation and arrangement and loading, which leads to time-consuming and labor-intensive and prone to operating errors, resulting in product damage.
A magnetic core automatic arrangement, tray and disk replacement device is designed, including conveyor belt, push plate, cut-off plate, loading table, empty tray, full tray, material tray clamp, lead screw motor and control chip. Through the coordinated work of these components, the automatic arrangement, tray and disk replacement of magnetic cores are realized.
The automatic arrangement and installation of the magnetic core is realized, which avoids the time-consuming and laborious operation and operational errors of manual operation, and ensures the safety and integrity of the magnetic core during the installation of the magnetic core.
Smart Images
Figure CN222592574U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic component manufacturing, in particular to a magnetic core processing device. Background Art
[0002] In the field of electronic manufacturing technology, magnetic cores are one of the commonly used components. The processing of magnetic cores is a complex technology, especially for small magnetic cores. During the processing, the processed magnetic cores need to be neatly arranged and loaded onto a disk before being sent to the next process. The existing technology uses manual operation with the help of simple tools, which is time-consuming and labor-intensive, and operating errors often occur, such as excessive force, resulting in product damage. Utility Model Content
[0003] In order to solve the above technical problems, the purpose of the utility model is to provide a device that can automatically arrange and load magnetic cores. The specific technical contents are as follows:
[0004] A device for automatically arranging, loading and changing magnetic cores comprises a conveying belt on which magnetic cores are arranged; a push plate is arranged in the middle of the conveying belt, and the movement direction of the push plate is perpendicular to the movement direction of the conveying belt; the push plate is driven by a propulsion cylinder; a cut-off plate is also arranged on the side of the conveying belt close to the push plate, and the movement direction of the cut-off plate is perpendicular to the belt transportation direction, and the cut-off plate is driven by the cut-off cylinder; a bearing platform is arranged in the direction opposite to the push plate, an empty material tray is arranged on the bearing platform, and the lower side of the bearing platform is connected to the piston end of the material tray lifting cylinder; the material tray lifting cylinder is fixed on a slider, and the slider is provided with a nut hole, and the nut hole is connected to a lead screw; the lead screw is driven to rotate by a lead screw motor; an empty tray rack and a full tray rack are respectively arranged on both sides of the bearing platform.
[0005] The empty tray rack and the full tray rack are both provided with tray clamps, and the tray clamps are arranged at both ends of the tray, and at least one tray clamp is connected to the piston end of the clamping cylinder.
[0006] In order to prevent the magnetic core from not being cut off and causing the material jamming phenomenon, a secondary cutting plate is further arranged on one side of the push plate close to the cutting plate, and the secondary cutting plate is perpendicular to the push plate.
[0007] The conveying belt is driven by a belt motor.
[0008] In order to protect the magnetic core, a rubber layer is provided at the front end of the push plate.
[0009] Position sensors and counters are also arranged on the side of the conveyor belt, and each motor, cylinder, position sensor and counter is connected to the control chip.
[0010] The utility model has the advantages of being able to automatically arrange and load the magnetic cores, and having no damage to the magnetic cores during the loading process. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of the utility model;
[0012] Figure 2 for Figure 1 A top view of
[0013] Figure 3 It is a three-dimensional diagram of the utility model. DETAILED DESCRIPTION
[0014] The present invention is further described below in conjunction with the accompanying drawings. As shown in the figure, the present invention includes a conveyor belt 1, and a magnetic core 2 is arranged on the conveyor belt 1; a push plate 7 is arranged in the middle of the conveyor belt, and the movement direction of the push plate 7 is perpendicular to the movement direction of the conveyor belt; the push plate 7 is driven by a propulsion cylinder 6; a cut-off plate 9 is also arranged on the side of the conveyor belt close to the push plate 7, and the movement direction of the cut-off plate 9 is perpendicular to the belt transportation direction, and the cut-off plate is driven by the cut-off cylinder 8; a bearing platform 3 is arranged in the direction opposite to the push plate 7, and an empty material tray 13 is arranged on the bearing platform 3, and the lower part of the bearing platform is connected to the piston end of the material tray lifting cylinder 16; the material tray lifting cylinder 16 is fixed on a slider 15, and the slider 15 is provided with a nut hole, and the nut hole is connected to a lead screw 12; the lead screw is driven to rotate by a lead screw motor 11; an empty tray rack 4 and a full tray rack 5 are respectively arranged on both sides of the bearing platform.
[0015] The empty tray rack 4 and the full tray rack 5 are both provided with tray clamps 17, and the tray clamps are arranged at both ends of the tray, and at least one tray clamp is connected to the piston end of the clamping cylinder.
[0016] A secondary cutting plate 18 is also provided on one side of the push plate close to the cutting plate, and the secondary cutting plate 18 is perpendicular to the push plate 7 .
[0017] The conveyor belt 1 is driven by a belt motor 10 .
[0018] The front end of the push plate 7 is provided with a rubber layer.
[0019] Position sensors and counters are also arranged on the side of the conveyor belt, and each motor, cylinder, position sensor, and counter are connected to a control chip, which may be a single chip microcomputer or the like.
[0020] The component numbered 14 in the figure is a full tray filled with magnetic cores.
[0021] The principle of the utility model is: after the magnetic cores are detected, they pass through the conveyor belt and arrive at the cut-off plate one by one. The cut-off plate extends and the magnetic cores gradually fill the cut-off plate. When the number reaches the requirement, the cut-off plate retracts and the magnetic cores arrive at the front end of the push plate. Under the action of the push plate, they enter the empty material tray. Then the push plate retracts and the cut-off plate extends again. This goes on and on until the loading tray is filled. At this time, the screw motor starts and the bearing platform drives the loading tray filled with magnetic core products to the full tray area. After the full tray is placed, the screw motor moves and drives the bearing platform back to the empty tray area. The empty tray is put down in the empty tray area. The bearing platform drives the empty tray to the loading tray area and waits for loading. This is repeated. During the tray changing process, the bearing platform uses the screw and the tray lifting cylinder to realize the up and down and left and right movements. The tray clamp and the clamping cylinder cooperate with the above actions to realize the tray changing function.
Claims
1. A magnetic core automatic arrangement and disk loading and disk changing device, characterized in that: It includes a conveyor belt, on which a magnetic core is arranged; a push plate is arranged in the middle of the conveyor belt, and the movement direction of the push plate is perpendicular to the movement direction of the conveyor belt; the push plate is driven by a propulsion cylinder; a cut-off plate is also arranged on the side of the conveyor belt close to the push plate, and the movement direction of the cut-off plate is perpendicular to the belt transportation direction, and the cut-off plate is driven by the cut-off cylinder; a bearing platform is arranged in the direction opposite to the push plate, an empty material tray is arranged on the bearing platform, and the lower side of the bearing platform is connected to the piston end of the material tray lifting cylinder; the material tray lifting cylinder is fixed on a slider, and a nut hole is arranged on the slider, and the nut hole is connected to a lead screw; the lead screw is driven to rotate by a lead screw motor; an empty tray rack and a full tray rack are respectively arranged on both sides of the bearing platform.
2. The magnetic core automatic arrangement and disk loading and disk changing device according to claim 1 is characterized in that: The empty tray rack and the full tray rack are both provided with tray clamps, and the tray clamps are arranged at both ends of the tray, and at least one tray clamp is connected to the piston end of the clamping cylinder.
3. The magnetic core automatic arrangement and disk loading and disk changing device according to claim 1, characterized in that: A secondary cutting plate is also arranged on one side of the push plate close to the cutting plate, and the secondary cutting plate is perpendicular to the push plate.
4. The magnetic core automatic arrangement and disk loading and disk changing device according to claim 1, characterized in that: The conveying belt is driven by a belt motor.
5. The magnetic core automatic arrangement and disk loading and disk changing device according to claim 1, characterized in that: A rubber layer is arranged at the front end of the push plate.
6. The magnetic core automatic arrangement and disk loading and disk changing device according to claim 1, characterized in that: Position sensors and counters are also arranged on the side of the conveyor belt, and each motor, cylinder, position sensor and counter is connected to the control chip.