Large-diameter pipeline hoisting and positioning integrated device
By designing a large-diameter pipe lifting and positioning integrated device including lifting lugs and support positioning mechanisms, the problems of pipeline edge damage and inaccurate positioning during traditional lifting are solved, and more efficient and accurate pipe lifting and docking are achieved.
Patent Information
- Application Number
- CN202420821563.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-19
AI Technical Summary
During the lifting process of traditional large-pipe concrete pipelines, the wire rope passes through the pipeline, which can easily lead to damage to the edge of the pipeline and inaccurate positioning, requiring secondary repair, which wastes construction costs.
A large-diameter pipe lifting and positioning integrated device is designed, including a horizontally placed suspension rod and a positioning rod. A hanging lug is installed on the top of the suspension rod, and a support positioning mechanism is installed on the positioning rod. The concrete pipe is fixed through the suspension lug and support positioning mechanism to prevent the wire rope from directly passing through the pipeline, and the detailed adjustment is carried out through the adjustment support positioning mechanism to ensure accurate pipe docking.
It effectively prevents damage to the pipe edge, improves the accuracy of the lifting process, reduces the need for later rework, saves construction costs, and facilitates pipeline docking work.
Smart Images

Figure CN222593197U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline installation, in particular to a large-diameter pipeline hoisting and positioning integrated device. Background Art
[0002] The traditional municipal pipeline construction method is: after the foundation cushion construction is completed and accepted, use a crane to lift the concrete pipe onto the cushion with a wire rope at the edge of the foundation pit. After the pipeline is in place, in order to prevent the pipe from rolling, two groups of four wedge-shaped concrete pads should be appropriately added on both sides of the pipe. Then all debris in the socket should be removed, the adhesive on the rubber ring should be wiped clean, and non-oil lubricant should be evenly applied. The rubber ring is put on the socket, and the next section of the pipeline is lifted and installed. This traditional construction method uses a steel wire rope to pass through the pipe for lifting. When the crane lifts, the steel wire rope is affected by the gravity of the concrete, and the steel wire rope forms a triangular structure, which will damage the edge of the concrete pipe mouth and cause water leakage in the pipe in the future. Secondly, after the pipe is placed on the cushion layer, construction personnel are always required to measure and determine the center point of the pipe, and then use a crane and cushion blocks to squeeze and position it. The effect of traditional small-diameter concrete pipes is acceptable. For large-diameter concrete pipes, it is easy to cause inaccurate positioning due to external wind loads or external forces. If various problems arise in the future, the elevation needs to be adjusted section by section to ensure the elevation and plane position of the longitudinal section of the pipe. Secondary repairs are required, wasting a lot of construction costs. Utility Model Content
[0003] The utility model aims to solve the above-mentioned problem, thereby providing a large-diameter pipeline hoisting and positioning integrated device which can prevent pipeline damage and facilitate subsequent docking installation.
[0004] The utility model solves the above problems and adopts the following technical solutions:
[0005] A large-diameter pipeline hoisting and positioning integrated device comprises a horizontally placed and mutually opposed hoisting rod and a positioning rod, a connecting rod is integrally formed between the ends of one side of the hoisting rod and the positioning rod, a lifting ear is arranged on the top of the hoisting rod, and a supporting and positioning mechanism is arranged on the positioning rod.
[0006] Compared with the prior art, the utility model adopting the above technical solution has the following outstanding features:
[0007] Tie the steel wire rope to the lifting lug, insert the positioning rod into the concrete pipe, fix the concrete pipe with the supporting positioning mechanism, and use the crane to drive the steel wire rope to place the concrete pipe on the cushion. After the pipe mouth and rubber ring are processed, the docking work is carried out. The positioning rod drives the supporting positioning mechanism to be further inserted into another section of the concrete pipe, and the detailed adjustment is made by adjusting the supporting positioning mechanism to make the pipe mouths face each other to prevent damage to the pipeline and facilitate the subsequent docking of the pipe mouths.
[0008] As a preferred embodiment, a further technical solution of the utility model is:
[0009] A plurality of lifting ears are arranged at intervals on the top of the suspension rod.
[0010] The supporting positioning comprises supporting oil cylinders which are staggeredly arranged on the upper and lower sides of the positioning rod, and rubber heads are arranged on the output ends of the supporting oil cylinders.
[0011] The positioning rod is composed of several sections of adjusting rods. The end faces of adjacent adjusting rods are provided with fixing grooves. Telescopic cylinders are arranged in two opposite fixing grooves. When the piston stroke of the telescopic cylinder is zero, the end faces of the two adjacent adjusting rods are in contact.
[0012] A horizontal fixing platform is arranged on the top of the boom, and a bubble level is arranged on the horizontal fixing platform. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of the embodiment of the utility model during hoisting;
[0014] Figure 2 This is a schematic diagram of the structure of the embodiment of the utility model when docking;
[0015] Marked in the figure are: suspension rod 1, positioning rod 2, adjustment rod 21, connecting rod 3, lifting lug 4, supporting cylinder 5, telescopic cylinder 6, horizontal fixing platform 7, bubble level 8, concrete pipe 9. DETAILED DESCRIPTION
[0016] The present invention is further described below in conjunction with embodiments, the purpose of which is only to provide a better understanding of the content of the present invention. Therefore, the examples given do not limit the protection scope of the present invention.
[0017] A large-diameter pipeline hoisting and positioning integrated device comprises a horizontally placed suspension rod 1 and a positioning rod 2, a connecting rod 3 is integrally formed between the ends of one side of the suspension rod 1 and the positioning rod 2, a lifting ear 4 is arranged on the top of the suspension rod 1, and a supporting positioning mechanism is arranged on the positioning rod 2.
[0018] A plurality of lifting ears 4 are arranged at intervals on the top of the suspension rod 1 , and the two sides and the middle of the top of the suspension rod 1 are respectively provided with lifting ears 4 for maintaining balance.
[0019] The supporting positioning includes supporting cylinders 5 staggeredly arranged on the upper and lower sides of the positioning rod 2. A rubber head is arranged on the output end of the supporting cylinder 5. The supporting cylinder 5 is synchronously extended to abut against the inner wall of the concrete pipe 9 to fix the concrete pipe 9.
[0020] The positioning rod 2 is composed of several sections of adjusting rods 21. Fixed grooves are provided on the end faces of adjacent adjusting rods 21. Telescopic cylinders 6 are arranged in two opposite fixed grooves. The tail of the cylinder body of the telescopic cylinder 6 is fixed in the fixed groove on one side, and the piston end of the telescopic cylinder 6 is fixed in the fixed groove on the other side. The telescopic cylinder 6 is extended and retracted to drive the adjusting rod 21 on the piston side to move. When the piston stroke of the telescopic cylinder 6 is zero, the end faces of the two adjacent adjusting rods 21 are in contact. During lifting, the positioning rod 2 is located in the section of concrete pipe 9. When the concrete pipes 9 at both ends are docked, the telescopic cylinder 6 is extended to drive the adjusting rod 21 to extend forward into the other section of concrete pipe 9. Different supporting cylinders 5 are controlled to perform detailed adjustments on the two sections of concrete pipes 9 for easy docking. A hydraulic generator and a signal receiver connected to the supporting cylinder 5 and the telescopic cylinder 6 are arranged on the connecting rod 3. The operator is provided with a remote control to control the work of the supporting cylinder 5 and the telescopic cylinder 6.
[0021] A horizontal fixed platform 7 is provided on the top of the suspension rod 1, and a bubble level 8 is provided on the horizontal fixed platform 7. All the supporting cylinders 5 work synchronously during lifting, so the concrete pipe 9 is axially parallel to the positioning rod 2 and the suspension rod 1. When hoisted onto a horizontal cushion, the bubble level 8 can be observed to observe whether the concrete pipe 9 is placed horizontally, so as to make timely adjustments, thereby avoiding the tedious adjustment work caused by the failure of the subsequent concrete pipes at both ends to be smoothly connected due to temporary falling of debris on the cushion.
[0022] Tie the steel wire rope to the lifting lug, insert the positioning rod into the concrete pipe, control the supporting oil cylinder to extend synchronously through the remote control to fix the concrete pipe, and the crane drives the steel wire rope to place the concrete pipe on the cushion. After the pipe mouth and rubber ring are processed, the docking work is carried out. The positioning rod is extended to the other section of the concrete pipe, and the supporting oil cylinder is used to make detailed adjustments to the two sections of the concrete pipe so that the pipe mouths are opposite to each other to prevent damage to the pipeline and facilitate the subsequent docking of the pipe mouths.
[0023] The above description is only a preferred feasible embodiment of the present utility model, and does not limit the scope of rights of the present utility model. All equivalent changes made using the contents of the present utility model specification and its drawings are included in the scope of rights of the present utility model.
Claims
1. A large diameter pipeline hoisting and positioning integrated device, characterized in that: It comprises a horizontally placed suspension rod and a positioning rod, a connecting rod is integrally formed between the ends of one side of the suspension rod and the positioning rod, a lifting ear is arranged on the top of the suspension rod, and a supporting positioning mechanism is arranged on the positioning rod.
2. The large-diameter pipeline hoisting and positioning integrated device according to claim 1 is characterized in that: A plurality of lifting ears are arranged at intervals on the top of the suspension rod.
3. The large-diameter pipeline hoisting and positioning integrated device according to claim 1 is characterized in that: The supporting positioning comprises supporting oil cylinders which are staggeredly arranged on the upper and lower sides of the positioning rod, and rubber heads are arranged on the output ends of the supporting oil cylinders.
4. The large-diameter pipeline hoisting and positioning integrated device according to claim 1, characterized in that: The positioning rod is composed of several sections of adjusting rods. The end faces of adjacent adjusting rods are provided with fixing grooves. Telescopic cylinders are arranged in two opposite fixing grooves. When the piston stroke of the telescopic cylinder is zero, the end faces of the two adjacent adjusting rods are in contact.
5. The large-diameter pipeline hoisting and positioning integrated device according to claim 1 is characterized in that: A horizontal fixing platform is arranged on the top of the boom, and a bubble level is arranged on the horizontal fixing platform.
Citation Information
Cited By
Construction method for hoisting and butt-joint positioning of large-diameter pipeline
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