Oiling mechanism, oiling device and production line
By introducing a quick joint and a hydraulic buffer into the refueling mechanism, the impact problem caused by the motion inertia of the refueling gun is solved, an efficient and safe refueling process is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421322394.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the refueling process, the existing automated refueling mechanism easily impacts the refueling port of the refueling product due to the movement inertia of the refueling gun, resulting in damage to the refueling gun or the refueling product.
A refueling mechanism is designed, including a refueling assembly and a buffer assembly. The refueling assembly realizes a quick connection with the product to be refueled through a quick connector. The buffering assembly absorbs the impact energy of the refueling gun through the hydraulic buffer to reduce the impact on the product to be refueled.
It effectively avoids the high-speed impact of the refueling gun on the refueling products, reduces the risk of damage to the refueling gun and the refueling products, and improves the connection efficiency and production efficiency of the refueling mechanism.
Smart Images

Figure CN222593483U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of automatic refueling, and in particular to a refueling mechanism, a refueling device and a production line. Background Art
[0002] During the production process, when there is a need to refuel the product, if the refueling is done manually, it will lead to high labor intensity for operators and low production efficiency.
[0003] When an automated refueling mechanism is used, the refueling gun is usually driven by an oil cylinder or an air cylinder to move the refueling gun relative to the refueling port of the product to be refueled, thereby docking or separating with the refueling port of the product to be refueled. When the refueling gun docks with the refueling port on the product to be refueled at a certain speed, the refueling gun still has inertia after docking, which may cause the refueling gun to impact the refueling port of the product to be refueled. In serious cases, the refueling gun or the product to be refueled may be damaged. Utility Model Content
[0004] One of the purposes of this application is to provide a refueling mechanism to solve the technical problem in the prior art that when refueling a product through an automated refueling mechanism, a refueling gun is prone to impact the refueling product due to the inertia of movement; the second purpose is to provide a refueling device; and the third purpose is to provide a production line.
[0005] In order to achieve the above purpose, the technical solution adopted in this application is as follows:
[0006] A refueling mechanism, comprising:
[0007] A refueling assembly, the refueling assembly comprising a refueling gun slidably arranged along a first direction, the refueling gun having a quick connector for connecting to a product to be refueled;
[0008] A buffer component is arranged opposite to the refueling gun and is used to apply a buffer force to the refueling gun away from the product to be refueled.
[0009] According to the above technical means, the refueling gun can slide along the first direction to enable the quick connector to be quickly connected to the refueling port of the product to be refueled at a certain speed, which is conducive to improving the connection efficiency between the refueling mechanism and the product to be refueled. The buffer component is used to apply a buffer force to the refueling gun away from the product to be refueled, and is used to alleviate the movement inertia of the refueling gun moving toward the refueling port, so as to avoid high-speed impact on the refueling port and the product to be refueled due to the existence of movement inertia after the refueling gun and the product to be refueled are connected, causing damage to the product to be refueled or the refueling gun.
[0010] Furthermore, the quick connector is provided with a clamping portion and a sealing member.
[0011] According to the above technical means, when the refueling gun moves toward the refueling port along the first direction, the clamping part on the quick connector can realize a quick connection between the quick connector and the refueling port by means of a clamping connection. The sealing member provided on the quick connector can realize a sealed connection between the quick connector and the refueling port to prevent oil leakage.
[0012] Furthermore, the buffer assembly includes an oil pressure buffer, and the oil pressure buffer has an abutment end arranged opposite to the refueling gun. According to the above technical means, in the initial state, there is a preset distance between the abutment end and the refueling gun, which can avoid the abutment end affecting the refueling gun.
[0013] The refueling gun moves toward the refueling port, so that the quick connector can be connected with the refueling port at a certain speed. After the refueling gun is connected with the refueling port, the abutting end contacts the refueling gun, and the impact energy of the refueling gun is absorbed by the oil pressure buffer. The abutting end applies a buffering force to the refueling gun, which can reduce the inertia of the refueling gun after the connection is completed, and reduce the impact of the refueling gun on the refueling product.
[0014] Furthermore, the refueling mechanism also includes a first detection component, and the first detection component is arranged corresponding to the refueling gun.
[0015] According to the above technical means, the movement of the fuel gun is detected by the first detection component, so as to send a displacement signal of the fuel gun to the control module, so as to start and stop control and speed control the fuel gun through the control module.
[0016] Furthermore, the refueling mechanism further comprises a first mounting seat, and the refueling assembly, the buffer assembly and the first detection assembly are all arranged on the first mounting seat;
[0017] The first mounting seat is also provided with a first guide assembly, and the first guide assembly is connected to the refueling gun.
[0018] According to the above technical means, the various components in the refueling mechanism are connected into a whole through the first mounting seat, so that the overall layout of the refueling mechanism can be realized through the first mounting seat. The first guide component is connected to the refueling gun to realize the sliding guidance of the refueling gun in the first direction.
[0019] A refueling device includes the above-mentioned refueling mechanism, and also includes a positioning mechanism and a clamping mechanism. The positioning mechanism has a movable positioning component for positioning the product to be refueled; the clamping mechanism has a movable clamping component for fixing the product to be refueled.
[0020] According to the above technical means, the positioning component cooperates with the positioning structure on the product to be refueled or the pallet, which can be used to achieve the positioning of the product to be refueled, so that the quick connector can be connected with the refueling port on the product to be refueled with high precision. The clamping component of the clamping mechanism can be clamped on the product to be refueled to fix the product to be refueled and avoid position movement during the refueling process.
[0021] Furthermore, the positioning mechanism also includes a second detection component, and the second detection component is arranged corresponding to the positioning component.
[0022] According to the above technical means, the second detection component is used to detect the movement of the positioning component, thereby sending a displacement signal of the positioning component to the control module, so as to facilitate the start and stop control and speed control of the positioning component through the control module.
[0023] Furthermore, the positioning mechanism further comprises a second mounting seat, and the positioning assembly and the second detection assembly are both arranged on the second mounting seat;
[0024] The second mounting seat is also provided with a second guide assembly, and the second guide assembly is connected to the positioning assembly so that the positioning assembly slides along a second direction.
[0025] According to the above technical means, the various components in the positioning mechanism are connected into a whole through the second mounting seat, so that the overall layout of the positioning mechanism can be realized through the second mounting seat as needed. The second guide component is connected to the positioning component, so that the positioning component slides smoothly along the second direction, so that the positioning column is accurately inserted into the positioning structure of the tray.
[0026] Furthermore, the clamping mechanism also includes a third detection component, and the third detection component is arranged corresponding to the clamping component.
[0027] According to the above technical means, the third detection component is used to detect the movement of the clamping component, thereby sending a displacement signal of the clamping component to the control module, so as to facilitate the start and stop control and speed control of the clamping component through the control module.
[0028] Furthermore, the clamping mechanism further comprises a third mounting seat, and the clamping assembly and the third detection assembly are both arranged on the third mounting seat;
[0029] The third mounting seat is also provided with a third guide assembly, and the third guide assembly is connected to the clamping assembly so that the clamping assembly slides along the third direction.
[0030] According to the above technical means, the various components in the clamping mechanism are connected into a whole through the third mounting seat, so that the overall layout of the clamping mechanism can be realized through the third mounting seat. The third guide assembly is connected to the clamping assembly, so that the clamping assembly slides smoothly along the third direction, thereby clamping at the preset clamping position of the product to be refueled.
[0031] A production line comprises the above-mentioned refueling device and a conveying device, wherein the conveying device is provided with a tray for carrying the product to be refueled, and the tray is provided with a positioning part matched with the positioning assembly.
[0032] According to the above technical means, the product to be refueled can be transported to the refueling device for automatic refueling through the conveying device. A positioning part matching the positioning component is provided on the pallet. The positioning column of the positioning component can be inserted into the positioning part of the pallet to correct the position of the pallet, so that the refueling port of the product to be refueled and the quick connector of the refueling mechanism can be accurately positioned.
[0033] Furthermore, the bottom of the tray has a through hole, the refueling mechanism is arranged below the conveying device, and the quick connector passes through the through hole to be connected with the product to be refueled.
[0034] According to the above technical means, the refueling gun can pass through the through hole and connect with the refueling port at the bottom of the product to be refueled to achieve refueling. After refueling is completed, the quick connector is separated from the refueling port, and the residual oil inside the quick connector can flow back to the bottom of the quick connector or the oil pipe under the action of gravity, and will not drip onto the electric drive product waiting for refueling due to gravity.
[0035] Beneficial effects of this application:
[0036] (1) The present application provides a quick connector in the refueling mechanism, so that the refueling gun can be moved in a first direction to achieve a quick connection with the product to be refueled. Since the refueling gun needs to dock with the refueling port at a certain speed, the buffer component provided in the refueling mechanism can buffer the movement inertia of the refueling gun after docking, thereby preventing the refueling gun from impacting the product to be refueled after docking, thereby preventing the product to be refueled from being damaged;
[0037] (2) When the refueling mechanism of the present application is applied to the production of electric drive and other products, the degree of automation of product production can be improved, which is beneficial to improving the production efficiency of electric drive and other products. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 A schematic diagram of the structure of the refueling mechanism provided in the embodiment of the present application Figure 1 ;
[0039] Figure 2 A schematic diagram of the structure of the refueling mechanism provided in the embodiment of the present application Figure 2 ;
[0040] Figure 3 A side view of a refueling mechanism provided in an embodiment of the present application;
[0041] Figure 4 A schematic diagram of the structure of the oil gun barrel provided in an embodiment of the present application;
[0042] Figure 5 A schematic diagram of the layout of a refueling device provided in an embodiment of the present application;
[0043] Figure 6 A schematic diagram of the structure of the positioning mechanism provided in the embodiment of the present application;
[0044] Figure 7 A schematic diagram of the structure of a second mounting base provided in an embodiment of the present application;
[0045] Figure 8 A schematic diagram of the structure of the clamping mechanism provided in the embodiment of the present application;
[0046] Fig. 9 A schematic diagram of the structure of a third mounting base provided in an embodiment of the present application;
[0047] Fig.10 Schematic diagram of the refueling status on the production line provided in the embodiment of the present application Figure 1 ;
[0048] Fig.11 Schematic diagram of the refueling status on the production line provided in the embodiment of the present application Figure 2 (Conveying device not shown).
[0049] Among them, 1-refueling assembly; 110-refueling gun; 111-quick connector; 112-oil gun barrel; 1121-first mounting hole; 1122-second mounting hole; 113-connecting frame; 114-first sensing member; 120-first driving member; 2-buffer assembly; 210-oil pressure buffer; 211-butt end; 220-mounting bracket; 3-first detection assembly; 310-first sensor; 320-first bracket; 4-first mounting seat; 5-first guide assembly; 6-positioning assembly; 610-positioning rod; 611-positioning column; 620-first connecting plate; 630-second driving member; 7-second detection assembly; 710-second sensor; 720-second bracket; 8-second mounting seat; 810-second connecting plate; 811-third mounting hole; 82 0-support tube; 830-third connecting plate; 9-second guide assembly; 910-first guide rod; 920-first linear bearing; 10-clamping assembly; 1010-clamping rod; 1011-tensioning member; 1020-fourth connecting plate; 1030-third driving member; 11-third detection assembly; 1110-third sensor; 1120-third bracket; 12-third mounting seat; 1210-fifth connecting plate; 1211-fourth mounting hole; 1212-fifth mounting hole; 1220-reinforcement plate; 1230-sixth connecting plate; 13-third guide assembly; 1310-second guide rod; 1311-second sensing member; 1320-second linear bearing; 14-conveying device; 15-tray; 16-bottom plate; 17-frame; 18-product to be refueled. DETAILED DESCRIPTION
[0050] The following will describe the implementation methods of the present application with reference to the accompanying drawings and preferred embodiments. Those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. The present application can also be implemented or applied through other different specific implementation methods, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present application. It should be understood that the preferred embodiments are only for illustrating the present application, not for limiting the scope of protection of the present application.
[0051] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present application, and thus the drawings only show components related to the present application rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed at will, and the component layout may also be more complicated.
[0052] The embodiment of the present application provides a refueling mechanism, including a refueling component 1 and a buffer component 2. Figure 1The refueling assembly 1 includes a refueling gun 110 that is slidably arranged along a first direction. The refueling gun 110 has a quick connector 111 for connecting with the product to be refueled 18. The refueling gun 110 can be slid along the first direction to enable the quick connector 111 to be quickly connected with the refueling port of the product to be refueled 18 at a certain speed, which is beneficial to improving the connection efficiency between the refueling mechanism and the product to be refueled 18.
[0053] The buffer component 2 is arranged opposite to the refueling gun 110. When the refueling gun 110 is docked with the refueling port, the refueling gun 110 also contacts the buffer component 2. The buffer component 2 is used to apply a buffer force to the refueling gun 110 away from the product to be refueled 18, and is used to alleviate the movement inertia of the refueling gun 110 moving toward the refueling port, so as to avoid high-speed impact on the refueling port and the product to be refueled 18 due to the existence of movement inertia after the refueling gun 110 is docked with the product to be refueled 18, causing damage to the product to be refueled 18 or the refueling gun 110.
[0054] It should be noted that the refueling mechanism of the present application can be applied to the automatic refueling of any product. In the following embodiments of the present application, the electric drive in the new energy vehicle is used as the product to be refueled 18, and the automatic refueling of the electric drive is achieved through the refueling mechanism to match the production rhythm of the electric drive production line and improve the production efficiency of the electric drive production line.
[0055] In some embodiments of the present application, in order to ensure the connection reliability between the quick connector 111 and the refueling port of the product 18 to be refueled, a clamping part and a sealing member are provided on the quick connector 111, wherein when the refueling gun 110 moves toward the refueling port along the first direction, the clamping part on the quick connector 111 can realize a quick connection between the quick connector 111 and the refueling port by means of a clamping connection. The sealing member provided on the quick connector 111 can realize a sealed connection between the quick connector 111 and the refueling port to prevent oil leakage.
[0056] In some embodiments of this application, please refer to Figure 1 The refueling assembly 1 further includes a first driving member 120, which is connected to the refueling gun 110 and is used to drive the refueling gun 110 to move back and forth along a first direction. Specifically, the first driving member 120 can be a linear actuator such as an oil cylinder or a pneumatic cylinder.
[0057] In some embodiments of this application, please refer to Figure 1 , Figure 2 and Figure 4The refueling gun 110 also includes a fuel gun barrel 112, and a first mounting hole 1121 and a second mounting hole 1122 are respectively provided at both ends of the fuel gun barrel 112, wherein the first mounting hole 1121 is used to connect with the quick connector 111, and the second mounting hole 1122 can facilitate the oil pipe to be inserted into the internal cavity of the fuel gun barrel 112 to realize the oil circuit connection with the quick connector 111, so as to provide oil to the quick connector 111.
[0058] In some embodiments of the present application, the quick connector 111 may be a standard part, and one end of the quick connector 111 close to the first mounting hole 1121 has a thread for achieving a threaded connection with the first mounting hole 1121 .
[0059] In the above embodiments, the buffer component 2 may be an elastic component with elastic deformation, or a hydraulic component with buffering function, both of which can achieve the purpose of the present application.
[0060] In some embodiments of this application, please refer to Figure 1 , Figure 2 and Figure 3 The buffer assembly 2 includes an oil pressure buffer 210, which has an abutting end 211 arranged opposite to the refueling gun 110. In the initial state, there is a preset distance between the abutting end 211 and the refueling gun 110, which can prevent the abutting end 211 from affecting the movement of the refueling gun 110 toward the refueling port, so that the quick connector 111 can be connected with the refueling port at a certain speed. After the refueling gun 110 is docked with the refueling port, the abutting end 211 contacts the refueling gun 110, and a buffer force is applied to the refueling gun 110 through the abutting end 211, which can reduce the movement inertia of the refueling gun 110 after the docking is completed, and reduce the impact of the refueling gun 110 on the refueling product 18.
[0061] In some embodiments of this application, please refer to Figure 1 , Figure 2 and Figure 3 The refueling mechanism also includes a first detection component 3, which is arranged corresponding to the refueling gun 110 and is used to detect the movement of the refueling gun 110, thereby sending a displacement signal of the refueling gun 110 to the control module, so as to facilitate the start and stop control and speed control of the first driving member 120 through the control module.
[0062] It should be noted that the first detection component 3 can use a single displacement sensor to detect the displacement of the refueling gun 110, thereby obtaining the displacement signal of the refueling gun 110, or multiple proximity switches can be set in sequence on the sliding path of the refueling gun 110 to realize the detection of the moving position of the refueling gun 110, both of which can achieve the purpose of this application.
[0063] As a specific embodiment of the present application, the first detection assembly 3 includes at least two first sensors 310, and the first sensor 310 is a proximity switch, which can detect the starting position and the end position of the fuel gun 110 during the sliding process. The fuel gun 110 is provided with a first sensing element 114, which is used to cooperate with the first sensor 310 to realize the position signal detection of the fuel gun 110.
[0064] In some embodiments of this application, please refer to Figures 1 to 3 The refueling mechanism also includes a first mounting seat 4, and the refueling assembly 1, the buffer assembly 2 and the first detection assembly 3 are all arranged on the first mounting seat 4, which is used to connect the refueling mechanism into a whole, so as to facilitate the overall layout of the refueling mechanism through the first mounting seat 4. Specifically, the refueling gun 110 in the refueling assembly 1 is slidably arranged on the first mounting seat 4, and can slide relative to the first mounting seat 4 along the first direction. The first driving member 120 in the refueling assembly 1 is fixedly arranged on the first mounting seat 4, and the refueling gun 110 is driven to slide back and forth along the first direction by the piston rod of the first driving member 120. The buffer assembly 2 includes a mounting bracket 220 fixedly arranged on the first mounting seat 4, and the oil pressure buffer 210 is fixedly arranged on the mounting bracket 220, which can achieve alignment with the refueling gun 110. The first detection assembly 3 includes a first bracket 320, and the first bracket 320 is fixedly arranged on the first mounting seat 4, and a plurality of first sensors 310 are fixedly arranged on the first bracket 320.
[0065] In some embodiments of this application, please refer to Figure 1 , Figure 2 and Figure 3 The first mounting seat 4 is also provided with a first guide assembly 5, which is connected to the refueling gun 110 and is used to realize the sliding guidance of the refueling gun 110 in the first direction. Specifically, the first guide assembly 5 includes a slide rail extending along the first direction, and also includes a slider fixedly connected to the refueling gun 110. The slide rail and the slider are slidably connected along the first direction, so that the refueling gun 110 can slide smoothly and accurately in the first direction.
[0066] In some embodiments of the present application, the fuel gun 110 further includes a connecting frame 113, which is connected to one end of the fuel gun barrel 112 away from the quick connector 111, and is used to connect with the first guide assembly 5, the first driving member 120, the first sensing member 114 and other components. The connecting frame 113 also has an extension portion arranged opposite to the abutting end 211, and the first sensing member 114 is arranged on one side of the extension portion, and can be respectively matched with the first sensor 310 and the oil pressure buffer 210 by the movement of the connecting frame 113.
[0067] It should be noted that the connection between the connecting frame 113 and the oil gun barrel 112 can be a detachable connection or an integrated structure. The first sensing member 114 can be a sensing sheet or a sensing block, etc., which can achieve the purpose of this application. As a specific embodiment of the present application, the connection between the connecting frame 113 and the oil gun barrel 112 is detachable, and the oil gun barrel 112 can be connected to the connecting frame 113 after the assembly of the oil gun barrel 112, the quick connector 111 and the oil pipe. The first sensing member 114 is a bolt arranged on the connecting frame 113 through a threaded connection, which is easy to obtain and does not require additional production of sensing sheets, sensing blocks and other components.
[0068] In the process of realizing automatic refueling through the refueling mechanism, the positioning accuracy and stability of the product 18 to be refueled must be ensured, otherwise the product 18 to be refueled will be easily displaced by the force of the refueling gun 110, resulting in failure of the quick connector 111 to connect with the refueling port.
[0069] In order to solve the above problems, the embodiment of the present application provides a refueling device, including the refueling mechanism in the above embodiment, and also including a positioning mechanism and a pressing mechanism, such as Figure 5 The positioning mechanism has a movable positioning component 6, which can move relative to the product to be refueled 18 and cooperate with the positioning structure on the product to be refueled 18, and can be used to achieve the positioning of the product to be refueled 18, so as to facilitate the high-precision docking of the quick connector 111 and the refueling port on the product to be refueled 18. The clamping mechanism has a movable clamping component 10, which can be clamped on the product to be refueled 18, and is used to achieve the fixation of the product to be refueled 18 to prevent position movement during the refueling process.
[0070] In some embodiments of the present application, the positioning assembly 6 includes at least one positioning rod 610, and the free end of the positioning rod 610 has a positioning column 611. The positioning column 611 can be inserted into the positioning structure of the product to be refueled 18 or the tray 15 for carrying the product to be refueled 18 to achieve precise positioning of the product to be refueled 18.
[0071] In some preferred embodiments of the present application, the positioning structure is arranged on the tray 15 for carrying the product 18 to be refueled, and the positioning assembly 6 includes two symmetrically arranged positioning rods 610, which can realize two-positioning connection with the tray 15 of the product 18 to be refueled, and can improve the accuracy of the positioning assembly 6 in positioning the tray 15. The two positioning rods 610 are connected as a whole by the first connecting plate 620, so that the two positioning rods 610 can move synchronously.
[0072] In some embodiments of this application, please refer to Figure 6The positioning assembly 6 further includes a second driving member 630, which is connected to the first connecting plate 620 and can drive the first connecting plate 620 and the positioning rod 610 to reciprocate along the second direction. Specifically, the second driving member 630 can be a linear actuator such as an oil cylinder or a pneumatic cylinder.
[0073] In some embodiments of this application, please refer to Figure 6 The positioning mechanism also includes a second detection component 7, which is arranged corresponding to the positioning component 6 and is used to detect the movement of the positioning component 6, thereby sending a displacement signal of the positioning component 6 to the control module, so as to facilitate the start and stop control and speed control of the second driving member 630 through the control module.
[0074] It should be noted that the second detection component 7 can use a single displacement sensor to detect the displacement of the positioning component 6, thereby obtaining the displacement signal of the positioning component 6, or multiple proximity switches can be set in sequence on the sliding path of the positioning component 6 to realize the moving position detection of the positioning component 6, both of which can achieve the purpose of this application.
[0075] As a specific embodiment of this application, please refer to Figure 6 The second detection assembly 7 includes at least two second sensors 710, which are proximity switches that can detect the starting position and the ending position of the positioning assembly 6 during sliding. The first connecting plate 620 is arranged opposite to the second sensor 710, and is used to cooperate with the second sensor 710 to realize the position signal detection of the first connecting plate 620. Since the first connecting plate 620 and the positioning column 611 move as a whole, the position signal detection of the positioning column 611 can be indirectly realized to realize the motion control of the positioning column 611.
[0076] In some embodiments of this application, please refer to Figure 6 The positioning mechanism further includes a second mounting seat 8, and the positioning assembly 6 and the second detection assembly 7 are both arranged on the second mounting seat 8, so that the positioning mechanism can be connected into a whole, so that the overall arrangement of the positioning mechanism can be realized through the second mounting seat 8 as needed. The second detection assembly 7 further includes a second bracket 720, and the second bracket 720 is fixedly arranged on the second mounting seat 8, and two second sensors 710 are fixedly arranged on the second bracket 720, so that the detection end of the second sensor 710 is arranged opposite to the positioning assembly 6.
[0077] In order to achieve smooth movement of the positioning assembly 6 and accurately insert the positioning column 611 into the positioning structure of the tray 15, a second guide assembly 9 is further provided on the second mounting seat 8. The second guide assembly 9 is connected to the positioning assembly 6 so that the positioning assembly 6 slides along the second direction. Specifically, the second guide assembly 9 can be a slide rail, a slider structure, or a guide rod, a guide cylinder structure, all of which can achieve the purpose of the present application.
[0078] As a specific embodiment of the present application, the second mounting seat 8 includes a second connecting plate 810, the second driving member 630 is fixedly arranged on the second connecting plate 810, and the piston rod of the second driving member 630 is connected to the first connecting plate 620. The second guide assembly 9 includes two symmetrically arranged first guide rods 910, and also includes a first linear bearing 920 arranged one-to-one with the two first guide rods 910, wherein one end of the first guide rod 910 is connected to the first connecting plate 620, and the other end of the first guide rod 910 is inserted into the first linear bearing 920, and the first guide rod 910 and the first linear bearing 920 can reciprocate and slide along the second direction, and the second direction is the axial direction of the first guide rod 910. The first linear bearing 920 is fixedly arranged on the second connecting plate 810, and can provide a stable guiding effect for the first guide rod 910. The second connecting plate 810 has a third mounting hole 811 extending therethrough, and the first guide rod 910 can pass through the third mounting hole 811 to slide relative to the second connecting plate 810, so as to prevent the plate body of the second connecting plate 810 from interfering with the sliding of the first guide rod 910. Figure 7 shown.
[0079] In some embodiments of the present application, the second mounting seat 8 also includes a support tube 820 and a third connecting plate 830. The two support tubes 820 are connected between the second connecting plate 810 and the third connecting plate 830, so that the second mounting seat 8 has a left-right symmetrical rectangular frame structure. The two support tubes 820 are arranged one-to-one with the two third mounting holes 811 on the second connecting plate 810. The support tube 820 has a cavity inside for the first guide rod 910 to extend into, so as to protect the first guide rod 910.
[0080] In some embodiments of this application, please refer to Figure 8 The clamping assembly 10 includes at least one clamping rod 1010, which can abut against the product to be refueled 18 to fix the product to be refueled 18. The free end of the clamping rod 1010 is provided with a clamping member 1011, which can be used to abut against the surface of the product to be refueled 18. In order to avoid scratches or depressions on the surface of the product to be refueled 18 due to rigid contact between the clamping member 1011 and the surface of the product to be refueled 18 during the clamping process, the clamping member 1011 is preferably made of elastic material. Specifically, the clamping member 1011 can be a rubber sleeve or other component.
[0081] As a specific embodiment of the present application, the clamping assembly 10 includes two symmetrically arranged clamping rods 1010, which can be used to apply uniform clamping force to both sides of the product to be refueled 18 to prevent the product to be refueled 18 from being deflected due to uneven force. The clamping assembly 10 also includes a fourth connecting plate 1020, and the two clamping rods 1010 are fixedly arranged on the fourth connecting plate 1020 and connected into a whole, so that the two clamping rods 1010 can move synchronously.
[0082] In some embodiments of the present application, the clamping assembly 10 further includes a third driving member 1030, which is connected to the fourth connecting plate 1020 and can drive the fourth connecting plate 1020 and the clamping rod 1010 to reciprocate along the third direction. Specifically, the third driving member 1030 can be a linear actuator such as an oil cylinder or a pneumatic cylinder.
[0083] In some embodiments of this application, please refer to Figure 8 The clamping mechanism also includes a third detection component 11, which is arranged corresponding to the clamping component 10 and is used to detect the movement of the clamping component 10, thereby sending a displacement signal of the clamping component 10 to the control module, so as to facilitate the start and stop control and speed control of the third driving member 1030 through the control module.
[0084] In some embodiments of this application, please refer to Figure 8 and Fig. 9 The clamping mechanism also includes a third mounting seat 12, and the clamping assembly 10 and the third detection assembly 11 are both arranged on the third mounting seat 12, so that the clamping mechanism can be connected into a whole, which is convenient for realizing the overall layout of the clamping mechanism through the third mounting seat 12.
[0085] In order to enable the pressing assembly 10 to move smoothly along the third direction, in some embodiments of the present application, please refer to Figure 8 The third mounting seat 12 is also provided with a third guide assembly 13, which is connected to the clamping assembly 10 so that the clamping assembly 10 slides along the third direction. Specifically, the third guide assembly 13 can be a slide rail, a slider structure, or a guide rod, a guide cylinder structure, all of which can achieve the purpose of the present application.
[0086] As a specific embodiment of this application, please refer to Figure 8 and Fig. 9The third mounting seat 12 includes a fifth connecting plate 1210, the third driving member 1030 is fixedly arranged on the fifth connecting plate 1210, and the piston rod of the third driving member 1030 is connected to the fourth connecting plate 1020. The third guide assembly 13 includes two symmetrically arranged second guide rods 1310, and also includes a second linear bearing 1320 arranged one-to-one with the two second guide rods 1310, wherein one end of the second guide rod 1310 is connected to the fourth connecting plate 1020, and the other end of the second guide rod 1310 is inserted into the second linear bearing 1320, and the second guide rod 1310 and the second linear bearing 1320 can reciprocate and slide along the second direction, and the third direction is the axial direction of the second guide rod 1310. The second linear bearing 1320 is fixedly arranged on the fifth connecting plate 1210, and can provide a stable guiding effect for the second guide rod 1310. The fifth connecting plate 1210 has a fourth mounting hole 1211 extending therethrough, and the second guide rod 1310 can pass through the fourth mounting hole 1211 to slide relative to the fifth connecting plate 1210, so as to prevent the plate body of the fifth connecting plate 1210 from interfering with the sliding of the second guide rod 1310. The fifth connecting plate 1210 also has a fifth mounting hole 1212 extending therethrough, and the piston rod of the third driving member 1030 can pass through the fifth mounting hole 1212 to achieve connection with the fourth connecting plate 1020.
[0087] It should be noted that the third detection component 11 can use a single displacement sensor to detect the displacement of the clamping component 10, thereby obtaining the displacement signal of the clamping component 10, or a plurality of proximity switches can be arranged in sequence on the sliding path of the clamping component 10 or the second guide rod 1310 to realize the detection of the moving position of the clamping component 10. The third detection component 11 is arranged corresponding to the clamping component 10, and can directly detect the displacement of components in the clamping component 10, or detect the displacement of components that move synchronously with the clamping component 10, such as the displacement of the second guide rod 1310, both of which can achieve the purpose of the present application.
[0088] As a specific embodiment of this application, please refer to Figure 8The third detection assembly 11 includes at least two third sensors 1110, which are proximity switches and can detect the starting position and the end position of the pressing assembly 10 during the sliding process. Specifically, the end of the second guide rod 1310 is provided with a second sensing member 1311, which is arranged relative to the third sensor 1110 and is used to cooperate with the third sensor 1110 to realize the position signal detection of the second guide rod 1310. Since the second guide rod 1310 moves as a whole with the pressing rod 1010 and other components, the position signal detection of the pressing rod 1010 and the pressing member 1011 can be indirectly realized to realize the motion control of the pressing member 1011. The third detection assembly 11 also includes a third bracket 1120, which is fixedly arranged on the third mounting seat 12, and the two third sensors 1110 are fixedly arranged on the third bracket 1120, so that the third sensor 1110 can be arranged along the sliding path of the second guide rod 1310.
[0089] In some embodiments of the present application, the third mounting seat 12 further includes a sixth connecting plate 1230 vertically connected to one side of the fifth connecting plate 1210. When the sixth connecting plate 1230 is used to connect with other components at the production site, the fifth connecting plate 1210 can be extended in a direction away from other components to form an extended bracket, so as to facilitate the alignment of the pressing assembly 10 with the middle area of the product to be refueled 18. In order to ensure the structural strength of the third mounting seat 12, a reinforcing plate 1220 is further provided between the fifth connecting plate 1210 and the sixth connecting plate 1230. Figure 8 shown.
[0090] The embodiment of the present application provides a production line, including the refueling device in the above embodiment, and the production line also includes a conveying device 14 for conveying the product 18 to be refueled to the refueling device for automatic refueling. Fig.10 The conveying device 14 is provided with a tray 15 for carrying the product 18 to be refueled, and the tray 15 is provided with a positioning part matched with the positioning assembly 6. The positioning column 611 of the positioning assembly 6 can be inserted into the positioning part of the tray 15 to align the position of the tray 15, so that the refueling port of the product 18 to be refueled and the quick connector 111 of the refueling mechanism can be accurately positioned.
[0091] It should be noted that the positioning mechanism can be disposed above the tray 15 or below the tray 15, and both can achieve the purpose of the present application. However, when the positioning mechanism is disposed above the tray 15, a certain space needs to be reserved on the edge of the tray 15 to set the positioning portion, which causes the structural size of the tray 15 to become larger, and when the positioning mechanism is disposed above the tray 15, there is a risk of collision with the product 18 to be refueled. Therefore, it is preferred to dispose the positioning mechanism below the tray 15, and the positioning portion can be disposed at any position at the bottom of the tray 15. At this time, the conveying device 14 is preferably a roller conveying device 14, and there is a spacing between two adjacent rollers to facilitate the positioning rod 610 to move upward and insert into the positioning portion at the bottom of the tray 15, such as Fig.11 At this time, the second direction is the vertical direction.
[0092] The clamping mechanism can be arranged above the product 18 to be refueled or on both sides of the product 18 to be refueled, and both can achieve the purpose of the present application. However, when the clamping mechanism is arranged above the product, only one clamping mechanism is required to fix the product 18 to be refueled. Therefore, it is preferred to arrange the clamping mechanism above the product 18 to be refueled. In this case, the third direction is the vertical direction. The production line also includes a frame 17 with a certain height. The third mounting seat 12 of the clamping mechanism is connected to the frame 17, so that the clamping assembly 10 can be located above the product 18 to be refueled. Fig.10 and Fig.11 shown.
[0093] In some embodiments of this application, please refer to Fig.11 The bottom of the tray 15 has a through hole, and the refueling mechanism is arranged below the conveying device 14. The quick connector 111 can pass through the gap between the rollers, and then pass through the through hole to connect with the product to be refueled 18, and can be docked with the refueling port at the bottom of the product to be refueled 18 to achieve refueling. After refueling, the quick connector 111 is separated from the refueling port, and the residual oil inside the quick connector 111 can flow back to the bottom of the quick connector 111 or the oil pipe under the action of gravity, and will not drip on the electric drive and other products due to gravity. At this time, the first direction is the vertical direction.
[0094] In some embodiments of the present application, the production line further includes a base plate 16, and the frame 17, the first mounting seat 4 and the second mounting seat 8 are all arranged on the base plate 16, so that the refueling device can be arranged in the production line, such as Figure 5 and Fig.10 shown.
[0095] See also Figures 1 to 11 In some embodiments of the present application, the refueling method of the above production line is as follows:
[0096] Step 1: multiple products to be refueled 18 are arranged one by one on multiple trays 15, and the multiple trays 15 are arranged in sequence along the conveying direction of the conveying device 14;
[0097] Step 2: The conveying device 14 moves the tray 15 carrying the product 18 to be refueled to the refueling station. At this time, the tray 15 is located above the positioning mechanism, and the positioning column 611 extends upward and inserts into the positioning part at the bottom of the tray 15 to achieve accurate positioning of the tray 15. At this time, the conveying device 14 stops;
[0098] Step 3: The pressing rod 1010 extends downward and presses against the upper part of the product 18 to be refueled, so that the product 18 to be refueled in the tray 15 remains stationary;
[0099] Step 4: The refueling gun 110 extends upward, and the quick connector 111 is docked with the refueling port of the product 18 to be refueled. During docking, the abutting end 211 of the buffer assembly 2 contacts the upper surface of the connecting frame 113, reducing the inertia of the refueling gun 110 and the impact of the refueling gun 110 on the product 18 to be refueled. The refueling gun 110 refuels the product 18 to be refueled through the refueling port;
[0100] Step 5: After refueling is completed, the refueling gun 110 moves downward; then the pressing assembly 10 moves upward to release the product 18 to be refueled; finally, the positioning rod 610 moves downward to separate from the tray 15. The conveying device 14 starts to move the next product 18 to be refueled to the refueling station.
[0101] Step 6: According to steps 2 to 5, the next product 18 to be refueled is automatically refueled to achieve batch automatic refueling production.
[0102] The present application sets a quick connector 111 in the refueling mechanism, which allows the refueling gun 110 to move along a first direction to achieve a quick connection with the product to be refueled 18. Since the refueling gun 110 needs to dock with the refueling port at a certain speed, the buffer component 2 set in the refueling mechanism can buffer the movement inertia of the refueling gun 110 after the docking is completed, so as to avoid the refueling gun 110 from impacting the product to be refueled 18 after the docking is completed, thereby preventing the product to be refueled 18 from being damaged.
[0103] When the refueling mechanism of the present application is applied to the production of electric drive and other products, the degree of automation of product production can be improved, which is beneficial to improving the production efficiency of electric drive and other products.
[0104] The above embodiments are only preferred embodiments for fully illustrating the present application, and the protection scope of the present application is not limited thereto. Any equivalent substitution or change made by a person skilled in the art based on the present application is within the protection scope of the present application.
Claims
1. A refueling mechanism, characterized in that: include: A refueling assembly (1), the refueling assembly (1) comprising a refueling gun (110) slidably arranged along a first direction, the refueling gun (110) having a quick connector (111) for connecting to a product (18) to be refueled; A buffer component (2), the buffer component (2) being arranged opposite to the refueling gun (110) and used for applying a buffer force to the refueling gun (110) away from the product (18) to be refueled.
2. The refueling mechanism according to claim 1, characterized in that: The quick connector (111) is provided with a clamping portion and a sealing member.
3. The refueling mechanism according to claim 1, characterized in that: The buffer assembly (2) comprises an oil pressure buffer (210), and the oil pressure buffer (210) has an abutment end (211) arranged opposite to the refueling gun (110).
4. The refueling mechanism according to any one of claims 1 to 3, characterized in that: The refueling mechanism further comprises a first detection component (3), and the first detection component (3) is arranged corresponding to the refueling gun (110).
5. The refueling mechanism according to claim 4, characterized in that: The refueling mechanism further comprises a first mounting seat (4), and the refueling assembly (1), the buffer assembly (2) and the first detection assembly (3) are all arranged on the first mounting seat (4); A first guide assembly (5) is also provided on the first mounting seat (4), and the first guide assembly (5) is connected to the refueling gun (110).
6. A refueling device, comprising the refueling mechanism according to any one of claims 1 to 5, characterized in that: It also includes a positioning mechanism and a clamping mechanism, wherein the positioning mechanism has a movable positioning component (6) for positioning the product (18) to be refueled; and the clamping mechanism has a movable clamping component (10) for fixing the product (18) to be refueled.
7. The refueling device according to claim 6, characterized in that: The positioning mechanism further comprises a second detection component (7), and the second detection component (7) is arranged corresponding to the positioning component (6).
8. The refueling device according to claim 7, characterized in that: The positioning mechanism further comprises a second mounting seat (8), and the positioning component (6) and the second detection component (7) are both arranged on the second mounting seat (8); The second mounting seat (8) is also provided with a second guide assembly (9), and the second guide assembly (9) is connected to the positioning assembly (6) so as to enable the positioning assembly (6) to slide along a second direction.
9. The refueling device according to any one of claims 6 to 8, characterized in that: The clamping mechanism further comprises a third detection component (11), and the third detection component (11) is arranged corresponding to the clamping component (10).
10. The refueling device according to claim 9, characterized in that: The clamping mechanism further comprises a third mounting seat (12), and the clamping assembly (10) and the third detection assembly (11) are both arranged on the third mounting seat (12); The third mounting seat (12) is also provided with a third guide assembly (13), and the third guide assembly (13) is connected to the clamping assembly (10) so that the clamping assembly (10) slides along a third direction.
11. A production line, comprising a refueling device according to any one of claims 6 to 10, characterized in that: It also comprises a conveying device (14), on which a tray (15) for carrying the product to be refueled (18) is provided, and on which a positioning portion matching the positioning assembly (6) is provided.
12. The production line according to claim 11, characterized in that: The bottom of the tray (15) has a through hole, the refueling mechanism is arranged below the conveying device (14), and the quick connector (111) passes through the through hole and is connected to the product to be refueled (18).