Oil sludge carbonization pyrolysis machine

By using the design of spiral heating pipes and rotary twisted dragon sheets in the sludge pyrolysis equipment, the problems of uneven heating and easy blockage of discharge are solved, and a more efficient pyrolysis and discharge process is achieved.

CN222593660UActive Publication Date: 2025-03-11SHANGHAI ZHIDI TECH CO LTD
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Patent Information

Application Number
CN202421293592.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-11
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing sludge pyrolysis equipment has problems such as uneven heating and easy blockage of discharge, which affects the pyrolysis effect and normal discharge.

Method used

A sludge carbonization pyrolysis machine is designed, using a spiral heating pipe on the inner liner. By driving the motor to drive the rotation of the rotating rod and the dragon twisting piece, the uniform heating and discharge of the sludge is achieved to avoid blockage.

Benefits of technology

The pyrolysis effect is improved by uniform heating, and the discharging is assisted by rotating the twisted dragon sheet, blockage of the discharge pipe is avoided and the practicality of the device is improved.

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Abstract

The utility model belongs to the technical field of oil sludge treatment equipment, and particularly discloses an oil sludge carbonization pyrolysis machine which comprises an outer shell, an inner container and an auger piece, the inner container is arranged in the outer shell, a feeding port, an air outlet and a driving motor are arranged above the outer shell, a discharging pipe is arranged below the outer shell, the driving motor is located in the middle, and the auger piece is arranged in the outer shell. A heating pipe is arranged between the inner container and the outer shell and spirally arranged on the inner container in a coiled mode, a rotating rod is arranged in the middle of the inner container, a driving shaft of the driving motor penetrates through the outer shell and is connected with the rotating rod, a connecting rod and a plurality of first stirring rods are arranged on the side edge of the rotating rod, and a scraping plate is arranged at the end of the connecting rod and makes contact with the inner wall of the inner container. A conveying rod is arranged in the middle of the discharging pipe, the tail end of the rotating rod is connected with the conveying rod, an auger piece is arranged on the conveying rod and makes contact with the inner wall of the discharging pipe, the feeding opening is used for feeding oil sludge, then the heating pipe is started to heat the inner container, the oil sludge is heated through the inner container, and even heating is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil sludge treatment, in particular to an oil sludge carbonization pyrolysis machine. Background Art

[0002] Oily sludge refers to oily solid waste generated during oil extraction, transportation, refining and oily wastewater treatment. The stacking or landfilling of oily sludge will not only occupy a large amount of arable land, but also cause serious pollution to the surrounding soil, water and air. Therefore, some people usually use pyrolysis equipment to treat it.

[0003] Existing sludge pyrolysis equipment is prone to form dirt on the inner wall of the device when in use. Therefore, some people usually set a scraper and use a stirring rod to drive the scraper to rotate to treat the dirt on the inner wall of the device. For example, the Chinese utility model patent with announcement number CN220393515U specifically discloses a semi-solid sludge pyrolysis device.

[0004] However, in actual use, people will find that the device heats the sludge on the inner wall of the reaction tank through a heater, but the heater is installed above the device, which makes it difficult to ensure uniform heating, greatly reducing the pyrolysis effect. And when the pyrolysis is completed and the material is discharged, it is easy to get blocked, affecting the normal discharge. Utility Model Content

[0005] The purpose of the utility model is to provide an oil sludge carbonization pyrolysis machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sludge carbonization pyrolysis machine, comprising an outer shell, an inner tank and an auger piece, the inner tank is arranged inside the outer shell, a feeding port, an air outlet and a driving motor are arranged above the outer shell, a discharge pipe is arranged below the outer shell, the driving motor is located in the middle position, a heating tube is arranged between the inner tank and the outer shell, the heating tube is spirally coiled on the inner tank, a rotating rod is arranged in the middle of the inner tank, a driving shaft of the driving motor passes through the outer shell and is connected to the rotating rod, a connecting rod and a plurality of first stirring rods are arranged on the side of the rotating rod, a scraper is arranged at the end of the connecting rod, the scraper is in contact with the inner wall of the inner tank, a conveying rod is arranged in the middle of the discharge pipe, the end of the rotating rod is connected to the conveying rod, an auger piece is arranged on the conveying rod, and the auger piece is in contact with the inner wall of the discharge pipe.

[0007] The feeding port is used to add oil sludge, and then the heating tube is started to heat the inner tank. The inner tank is used to heat the oil sludge, and the driving motor is used to drive the rotating rod to rotate forward and reversely, and the rotating rod can be used to drive the auger to rotate forward and reversely. When the auger rotates clockwise, the oil sludge inside the device will be sent out of the discharge pipe. When the auger rotates counterclockwise, the oil sludge will continue to be transported upward, which can prevent the oil sludge from being discharged from the discharge pipe. During the carbonization pyrolysis process, the driving motor drives the rotating rod to rotate counterclockwise; when discharging, the driving motor drives the rotating rod to rotate clockwise. The driving of the driving motor and the heating tube is evenly controlled by an external master controller.

[0008] Preferably, a blocking cover is sleeved under the discharge pipe, and the blocking cover is connected to the discharge pipe by threads, or other detachable fixing methods, and the blocking cover is used to block the discharge port.

[0009] Preferably, a second stirring rod is provided on the scraper, and the second stirring rod is used to improve the stirring effect.

[0010] Preferably, a valve is provided on the gas outlet, and the discharge of gas in the device can be controlled by opening and closing the valve during use.

[0011] Preferably, a water distribution pipe is provided on the inner wall of the inner tank near the upper part, a plurality of water spray outlets are provided below the water distribution pipe, a water injection port is provided on the side of the water distribution pipe, and the water injection port passes through the inner tank and the outer shell. The water injection port can be connected to an external pumping equipment, and cleaning liquid can be injected into the water distribution pipe to clean the inside of the device.

[0012] Preferably, a support rod is provided at a position near the bottom of the side of the outer shell, and the provided support rod mainly plays a supporting role.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model arranges an inner tank inside the outer shell and arranges a heating tube spiral disk on the inner tank. When in use, the heating tube is used to heat the inner tank, thereby increasing the temperature inside the device to ensure heating uniformity. The oil sludge can be stirred by driving the connecting rod to rotate by a driving motor to ensure that the oil sludge is heated uniformly, and the conveying rod can be driven by the connecting rod to rotate clockwise to assist in discharging, thereby avoiding blockage at the discharging pipe, thereby improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the internal structure of the utility model.

[0017] In the figure: 1. outer shell; 2. feeding port; 3. discharge pipe; 4. plugging cover; 5. air outlet; 6. driving motor; 7. inner tank; 8. heating tube; 9. rotating rod; 10. connecting rod; 11. scraper; 12. first stirring rod; 13. second stirring rod; 14. conveying rod; 15. auger piece; 16. support rod; 17. water distribution pipe; 18. water injection port. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0020] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] See also Figure 1-2The utility model provides a technical solution: a sludge carbonization pyrolysis machine, comprising an outer shell 1, an inner tank 7 and an auger piece 15, the inner tank 7 is arranged inside the outer shell 1, a feeding port 2, an air outlet 5 and a driving motor 6 are arranged above the outer shell 1, a discharge pipe 3 is arranged below the outer shell 1, and the driving motor 6 is located in the middle position, a heating tube 8 is arranged between the inner tank 7 and the outer shell 1, the heating tube 8 is spirally coiled on the inner tank 7, a rotating rod 9 is arranged in the middle of the inner tank 7, a driving shaft of the driving motor 6 passes through the outer shell 1 and is connected to the rotating rod 9, a connecting rod 10 and a plurality of first stirring rods 12 are arranged on the side of the rotating rod 9, a scraper 11 is arranged at the end of the connecting rod 10, the scraper 11 contacts the inner wall of the inner tank 7, a conveying rod 14 is arranged in the middle of the discharge pipe 3, the end of the rotating rod 9 is connected to the conveying rod 14, an auger piece 15 is arranged on the conveying rod 14, and the auger piece 15 contacts the inner wall of the discharge pipe 3.

[0022] The feeding port 2 is used to add oil sludge, and then the heating tube 8 is started to heat the inner tank 7. The inner tank 7 is used to heat the oil sludge, and the driving motor 6 is used to drive the rotating rod 9 to rotate forward and reversely. The rotating rod 9 can be used to drive the auger piece 15 to rotate forward and reversely. When the auger piece 15 rotates clockwise, the oil sludge inside the device will be sent out of the discharge pipe 3. When the auger piece 15 rotates counterclockwise, the oil sludge will continue to be transported upward, thereby preventing the oil sludge from being discharged from the discharge pipe 3.

[0023] During the carbonization and pyrolysis process, the driving motor 6 drives the rotating rod 9 to rotate counterclockwise; during the discharge, the driving motor 6 drives the rotating rod 9 to rotate clockwise. The driving of the driving motor 6 and the heating tube 8 is controlled by an external master controller.

[0024] Furthermore, a plugging cover 4 is sleeved below the discharge port, and the plugging cover 4 is connected to the discharge port by threaded connection, or other detachable fixing methods can be used, and the plugging cover 4 is used to block the discharge port.

[0025] Furthermore, a second stirring rod 13 is provided on the scraper 11, and the second stirring rod 13 is used to improve the stirring effect.

[0026] Furthermore, a valve is provided on the gas outlet 5, and the discharge of gas in the device can be controlled by opening and closing the valve during use.

[0027] Furthermore, a water distribution pipe 17 is provided near the upper part of the inner wall of the inner tank 7, a plurality of water spray outlets are provided below the water distribution pipe 17, a water injection port 18 is provided on the side of the water distribution pipe 17, and the water injection port 18 passes through the inner tank 7 and the outer shell 1. The water injection port 18 can be connected to an external pumping device to inject cleaning liquid into the water distribution pipe 17 to clean the inside of the device.

[0028] Furthermore, a support rod 16 is provided at a position near the lower side of the outer shell 1, and the support rod 16 is provided mainly to play a supporting role.

[0029] In summary, when the device is in use, it is only necessary to add the sludge into the device from the feeding port 2, and then connect the power supply of the heating tube 8, use the heating tube 8 to heat the inner tank 7, so that the temperature inside the inner tank 7 increases, and then start the driving motor 6, so that the driving motor 6 drives the rotating rod 9 to rotate counterclockwise, so that the rotating rod 9 scraper 11 and the first stirring rod 12 rotate, so that the scraper 11 drives the second stirring rod 13 to rotate, and the first stirring rod 12 and the second stirring rod 13 are used to stir the sludge to ensure that the sludge is heated evenly, and the scraper 11 is used to scrape off the sludge attached to the inner wall of the inner tank 7, and at the same time, the rotating rod 9 drives the conveying rod 14 to rotate counterclockwise, and the auger piece 15 is used to continuously convey upward to prevent the sludge from being discharged. After the pyrolysis is completed, the plug cover 4 is opened, and then the driving motor 6 is started to output in reverse, driving the rotating rod 9 and the conveying rod 14 to rotate clockwise, so that the carbonized pyrolyzed sludge can be sent out to avoid blockage.

[0030] It is worth noting that the entire device is controlled by a main control button. Since the device matched with the control button is a common device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sludge carbonization pyrolysis machine, characterized in that: The invention comprises an outer shell (1), an inner shell (7) and an auger blade (15), wherein the inner shell (7) is arranged inside the outer shell (1), a feeding port (2), an air outlet (5) and a driving motor (6) are arranged above the outer shell (1), a discharge pipe (3) is arranged below the outer shell (1), the driving motor (6) is located in the middle, a heating pipe (8) is arranged between the inner shell (7) and the outer shell (1), the heating pipe (8) is spirally coiled on the inner shell (7), a rotating rod (9) is arranged in the middle of the inner shell (7), and the driving motor (6) is arranged to rotate. The driving shaft of the motor (6) passes through the outer shell (1) and is connected to the rotating rod (9). A connecting rod (10) and a plurality of first stirring rods (12) are arranged on the side of the rotating rod (9). A scraper (11) is arranged at the end of the connecting rod (10). The scraper (11) contacts the inner wall of the inner container (7). A conveying rod (14) is arranged in the middle of the discharge pipe (3). The end of the rotating rod (9) is connected to the conveying rod (14). A screw dragon piece (15) is arranged on the conveying rod (14). The screw dragon piece (15) contacts the inner wall of the discharge pipe (3).

2. The oil sludge carbonization pyrolysis machine according to claim 1, characterized in that: A plugging cover (4) is sleeved below the discharge pipe, and the plugging cover (4) is threadedly connected to the discharge pipe.

3. The oil sludge carbonization pyrolysis machine according to claim 1, characterized in that: The scraper (11) is provided with a second stirring rod (13).

4. The oil sludge carbonization pyrolysis machine according to claim 1, characterized in that: The gas outlet (5) is provided with a valve.

5. The oil sludge carbonization pyrolysis machine according to claim 1, characterized in that: A water distribution pipe (17) is provided near the top of the inner wall of the inner liner (7), a plurality of water spray ports are provided below the water distribution pipe (17), a water injection port (18) is provided on the side of the water distribution pipe (17), and the water injection port (18) passes through the inner liner (7) and the outer shell (1).

6. The oil sludge carbonization pyrolysis machine according to claim 1, characterized in that: A support rod (16) is provided at a position close to the bottom of the side edge of the outer shell (1).

Citation Information

Patent Citations

  • Semi-solid oil sludge pyrolysis equipment

    CN220393515U